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Dans le contexte énergétique et climatique mondial, le coût élevé des enzymes Cellulolytiques (cellulases) freine le développement des bioraffineries lignocellulosiques, pour produire des biocarburants et composés chimiques à partir d'une matière première végétale renouvelable. L'objectif de ce travail est de caractériser et de modéliser le métabolisme du micro-organisme Trichoderma reesei, afin d'optimiser le protocole industriel de production de cellulases. Cette étude a été réalisée sur des milieux modèles représentatifs de ceux attendus à l'échelle industrielle. Tout d'abord, la stoechiométrie des réactions de croissance et de production a été établie, puis une étude cinétique a été menée pour mesurer précisément le comportement du micro-organisme à forte induction de la production de cellulases. Le modèle résultant a été utilisé pour optimiser le protocole industriel de production. Ensuite, l'intégration de cette étape dans une bioraffinerie lignocellulosique a été étudiée, avec l'effet sur le métabolisme i) des mélanges de sucres disponibles, ii) des composés inhibiteurs issus de la dégradation de la lignocellulose, et iii) du changement d'échelle. Ces travaux ont fait progresser de façon substantielle les connaissances du métabolisme de T. reesei en ce qui concerne la production de cellulases, et les modèles développés sont des outils d'aide rationnelle à la définition d'un procédé de production de cellulases intégré dans une bioraffinerie lignocellulosique. / In the global energetic and climatic context, the high cost of the cellulolytic enzymes (cellulases) postpones the development of lignocellulosic biorefineries, dedicated to produce biofuels and chemical compounds from renewable vegetable feedstocks. The aim of this work was to measure and model the metabolism of the micro-organism Trichoderma reesei, in order to optimize the industrial protocol for the production of cellulase. This study was carried out using synthetic media representative of industrial ones. First, the stoichiometries of growth and protein production reactions were determined. Then, a kinetic study was conducted to precisely measure the specific rates of T. reesei at high induction of cellulase production. The resulting model was used to optimize the industrial production protocol. Finally the integration of this step in a lignocellulosic biorefinery was studied by determining the impacts on the metabolism of i) available sugar mixtures, ii) inhibitory compounds from lignocellulosic biomass degradation, and iii) scale-up. These results significantly contributed to improve the knowledge of T. reesei metabolism on cellulase production. The developed models are rational tools for the optimization of a cellulase production protocol suited to lignocellulosic biorefineries.

La production d’éthanol à partir de biomasse lignocellulosique est reconnue comme une des voies possibles de réduction des émissions de gaz à effet de serre et de remplacement partiel des énergies fossiles. Pour être compétitif, la production d'enzymes à bas coûts est nécessaire. Ces enzymes sont produites par le champignon filamenteux Trichoderma reesei, qui présente, à forte concentration, un comportement fortement rhéofluidifiant pouvant entrainer des limitations de mélange et de transfert de matière lors du changement d'échelle. Dans ce travail, il est proposé de compléter les données de la littérature concernant le temps de mélange, la puissance dissipée et le transfert de matière gaz-liquide (global et local) par des mesures à plusieurs échelles dans des fluides modèles de rhéologie similaire aux milieux biologiques visés. Les modèles et corrélations développés qui en résultent sont directement exploitables pour le design des fermenteurs industriels. Afin d’étudier plus en détail le mélange, le taux de cisaillement et la turbulence, une étude par PIV a été menée sur des milieux transparents. La caractérisation fine de l'hydrodynamique repose sur la dissociation des différentes composantes du mouvement à l’aide de la POD. L'évolution des grandeurs mesurées avec les conditions opératoires permet de fournir des indications précieuses pour l'extrapolation des fermenteurs mettant en œuvre des micro-organismes potentiellement sensibles au cisaillement / Ethanol made from cellulosic biomass is recognized as a promising substitute for fossil fuel and thus as a way to reduce greenhouse gas emissions. To be competitive, low cost cellulosic enzymes produced by the filamentous fungus Trichoderma reesei are required. At high biomass concentration, the culture broth becomes so highly shear-thinning that mixing and mass transfer limitations may be encountered when the process is scaled up.In this study, we propose to complete data available in the literature for mixing times, power draw, and mass transfer (local and global) with measurements at several scales in model fluids (shear thinning) that mimic the rheology of biological media. Models and correlations that derive from this work can be used directly for industrial fermentor design. In order to study mixing, local shear rate and turbulence in detail, PIV is performed in transparent model fluids. The refined hydrodynamic characterisation relies on the dissociation of instantaneous velocity by means of the POD method. The change of key parameters with operating conditions gives relevant information for the scale-up of shear-sensitive micro-organisms.

Dans le contexte actuel, il devient nécessaire de rendre les alternatives au pétrole, tel que le bioéthanol 2G, disponibles à grande échelle. Cependant, l’étape d’hydrolyse par les enzymes de Trichoderma reesei reste un verrou à un procédé économiquement stable et rentable. Ces travaux de thèse, s'intègrent dans le cadre du projet Futurol et ont pour objectifs d'identifier et de caractériser de nouvelles enzymes fongiques pour améliorer l'hydrolyse de la biomasse lignocellulosique. A partir des données protéomiques disponibles pour Podospora anserina et Fusarium verticillioides, une douzaine d'enzymes candidates ont été identifiées dans leurs sécrétomes. Ce travail de thèse s'est plus particulièrement focalisé sur les AA9s « Lytic Polysaccharide Monooxygenases » (LPMOs) de P. anserina. Parmi les LPMOs étudiées, PaLPMO9A, PaLPMO9E et PaLPMO9H, qui possèdent un CBM1, sont les plus actives sur la cellulose. La détermination de la régiosélectivité d'action a mis en évidence que PaLPMO9A et PaLPMO9H clivent la cellulose en position C1 et C4 alors que la PaLPMO9E génère uniquement des produits oxydés en C1. La PaLPMO9H est la plus versatile puisqu’elle est active sur les cello-oligosaccharides solubles et sur les polysaccharides hémicellulosiques liés en β-(1,4) (i.e., xyloglucane, glucomannane). La supplémentation du cocktail de T. reesei avec PaLPMO9E ou PaLPMO9H a permis de doubler les rendements d'hydrolyse du miscanthus prétraité. Les travaux réalisés au cours de cette thèse ont permis de démontrer l'importance de ces enzymes oxydatives dans les phénomènes de déconstruction de la lignocellulose chez les champignons filamenteux. / In the current context, it becomes essential to make alternative to oil, such as the 2G bioethanol, available at large scale. However, the hydrolysis step by Trichoderma reesei enzymes remains the major bottleneck for an economically sustainable process. The present work is part of the Futurol project, and aims at identifying and characterizing new fungal enzymes to improve the hydrolysis of lignocellulosic biomass. From the proteomic data available for Podospora anserina and Fusarium verticillioides, a dozen of interesting enzymes were identified in their secretomes. This work focuses, mainly, on the AA9s « Lytic Polysaccharide Monooxygenases » (LPMOs) from P. anserina. Among all the LPMOs studied, PaLPMO9A, PaLPMO9E and PaLPMO9H that harbored a CBM1 were the most active on cellulose. Investigation of their regioselective mode of action revealed that PaLPMO9A and PaLPMO9H oxidatively cleaved at both C1 and C4 positions while PaLPMO9E released only C1-oxidized products. PaLPMO9H that was the most versatile in terms of substrate specificity as it also displayed activity on cello-oligosaccharides and β-(1,4)-linked hemicellulose polysaccharides (e.g., xyloglucan, glucomannan). The hydrolysis yield of the pretreated miscanthus was significantly improved up to 2 fold, when the PaLPMO9E, or PaLPMO9H were supplemented to the T. reesei cocktail. This work demonstrated the importance of these oxidative enzymes for lignocellulose deconstruction by fungi. These biocatalysts open new prospects to improve the enzymatic conversion of plant biomass for 2G bioethanol production.

Doctor of Philosophy / Department of Grain Science and Industry / Praveen V. Vadlani / The purpose of this study was to investigate micro- and macro-scale aspects of solid state fermentation (SSF) for production of cellulolytic enzymes using fungal cultures. Included in the objectives were investigation of effect of physicochemical characteristics of substrate on enzymes production at micro-scale, and design, fabrication and analysis of solid-state bioreactor at macro-scale. In the initial studies response surface optimization of SSF of soybeans hulls using mixed culture of Trichoderma reesei and Aspergillus oryzae was carried out to standardize the process. Optimum temperature, moisture and pH of 30ºC, 70% and 5 were determined following optimization. Using optimized parameters laboratory scale-up in static tray fermenter was performed that resulted in production of complete and balanced cellulolytic enzyme system. The balanced enzyme system had required 1:1 ratio of filter paper and beta-glucosidase units. This complete and balanced enzyme system was shown to be effective in the hydrolysis of wheat straw to sugars. Mild pretreatments– steam, acid and alkali were performed to vary physicochemical characteristics of soybean hulls – bed porosity, crystallinity and volumetric specific surface. Mild nature of pretreatments minimized the compositional changes of substrate. It was explicitly shown that more porous and crystalline steam pretreated soybean hulls significantly improved cellulolytic enzymes production in T. reesei culture, with no effect on xylanase. In A. oryzae and mixed culture this improvement, though, was not seen. Further studies using standard crystalline substrates and substrates with varying bed porosity confirmed that effect of physicochemical characteristics was selective with respect to fungal species and cellulolytic activity. A novel deep bed bioreactor was designed and fabricated to address scale-up issues. Bioreactor’s unique design of outer wire mesh frame with internal air distribution and a near saturation environment within cabinet resulted in enhanced heat transfer with minimum moisture loss. Enzyme production was faster and leveled within 48 h of operation compared to 96 h required in static tray. A two phase heat and mass transfer model was written that accurately predicted the experimental temperature profile. Simulations also showed that bioreactor operation was more sensitive to changes in cabinet temperature and mass flow rate of distributor air than air temperature.

Devido as suas características funcionais, as proteínas vêm sendo cada vez mais utilizadas em diferentes áreas e atividades da sociedade humana como: alimentícia, indústria, têxtil, papel e celulose, química e médica. A produção industrial de proteínas de valor comercial para diversas aplicações, vem sendo cada vez mais conduzida através do desenvolvimento de sistemas de expressão em diferentes hospedeiros, como Saccharomyces cerevisiae. O presente trabalho teve por objetivo desenhar um sistema de expressão metabolicamente independente induzido pelo hormônio estradiol que, em S. cerevisiae, seja capaz de produzir e secretar com eficiência proteínas homólogas e/ou heterólogas de interesse industrial. Para tanto, foi desenhado e construído um plasmídeo regulador (que expressa o fator de transcrição quimérico c-mycGal4(DBD)hERα(LBD)VP16(AD) e um plasmídeo de expressão (que contém o promotor quimérico p5xUASGAL-UARcb1, o qual será induzido pelo fator de transcrição quimérico, regulando a expressão da proteína repórter celobiohidrolase I - cbh1 de Trichoderma reesei). Ambos plasmídeos foram utilizados para transformar a cepa ScW303-1A/pdr5Δ(construída neste trabalho) e induzido com diferentes concentrações de estradiol. Para analisar a habilidade do promotor em dirigir a expressão da proteína repórter cbh1, foi feito o teste de DNS, com os transformantes selecionados, utilizando carboximetilcelulose 1% como substrato. A maior atividade enzimática ocorre na indução do sistema com 5 μM de 17-β-estradiol e DES (dietilestilbestrol). Os resultados mostram que o sistema de expressão induzido por 17-β-estradiol e DES, funciona de forma eficiente em S. cerevisiae e que o mesmo pode ser utilizado na produção biotecnológica de outras proteínas de interesse. / Due to its functional characteristics, the proteins are being increasingly used in different areas and activities of human society: food, industry, textile, pulp and paper, chemical and medical. The industrial production of commercially valuable proteins for various applications is increasingly being conducted through the development of systems of expression in different hosts such as Saccharomyces cerevisiae. This study aimed to design a metabolically independent expression system induced by estradiol hormone in S. cerevisiae is able to produce and secrete effectively homologous proteins and / or heterologous of industrial interest. Thus, it was designed and built a regulatory plasmid (expressing the chimeric transcription factor c-myc-Gal4 (DBD) -hERα (LBD) - VP16 (AD) and an expression plasmid (which contains the chimeric promoter 5xUASGAL- UARcb1, which is induced by the chimeric transcription factor, regulating the expression of the reporter protein cellobiohydrolase I - cbh1 of Trichoderma reesei). Both plasmids were used to transform ScW303-1A / pdr5Δ strain (constructed in this work) and induced with different concentrations of estradiol. To analyze the ability of the promoter to direct the expression of the reporter protein cbh1, the DNS testing, with the selected transformants was done using 1% carboxymethylcellulose as a substrate. The highest enzymatic activity occurs in the induction system with 5 μM of 17-β-estradiol and DES (diethylstilbestrol). The results show that the expression system induced by 17-β-estradiol and DES operates efficiently in S. cerevisiae and that it can be used for the biotechnological production of other proteins of interest.

The family 1 cellulose-binding modules (CBM1) form a groupof small, stable carbohydrate-binding proteins. These modulesare essential for fungal cellulosedegradation. This thesisdescribes both functional studies of the CBM1s as well asprotein engineering of the modules for several objectives. The characteristics and specificity of CBM1s from theTrichoderma reeseiCel7A and Cel6A, along with severalother wild type and mutated CBMs, were studied using bindingexperiments and transmission electron microscopy (TEM). Datafrom the binding studies confirmed that the presence of onetryptophan residue on the CBM1 binding face enhances itsbinding to crystalline cellulose. The twoT. reeseiCBM1s as well as the CBM3 from theClostridium thermocellumCipA were investigated by TEMexperiments. All three CBMs were found to bind in lineararrangements along the sides of the fibrils. Further analysesof the bound CBMs indicated that the CBMs bind to the exposedhydrophobic surfaces, the so called (200) crystalline face ofValoniacellulose crystals. The function and specificity of CBM1s as a part of an intactenzyme were studied by replacing the CBM from the exo-actingCel7A by the CBM1 from the endoglucanase Cel7B. Apart fromslightly improved affinity of the hybrid enzyme, the moduleexchange did not significantly influence the function of theCel7A. This indicates that the two CBM1s are analogous in theirbinding properties and function during cellulosehydrolysis. The CBM1 was also used for immobilization studies. Toimprove heterologous expression of a CBM1-lipase fusionprotein, a linker stability study was carried out inPichia pastoris. A proline/threonine rich linker peptidewas found to be stable for protein production in this host. Forwhole bacterial cell immobilization, theT. reeseiCel6A CBM1 was expressed on the surface of thegram-positive bacteria,Staphylococcus carnosus. The engineeredS. carnosuscells were shown to bind cellulosefibers. To exploit the stable CBM1 fold as a starting point forgenerating novel binders, a phage display library wasconstructed. Binding proteins against an amylase as well asagainst a metal ion were selected from the library. Theamylase-binding proteins were found to bind and inhibit thetarget enzyme. The metal binding proteins selected from thelibrary were cloned on the surface of theS. carnosusand clearly enhanced the metal bindingability of the engineered bacteria. <b>Keywords</b>: cellulose-binding, family 1carbohydrate-binding module, phage display, bacterial surfacedisplay, combinatorial protein library, metal binding, proteinengineering,Trichoderma reesei, Staphyloccus carnosus.

<p>The family 1 cellulose-binding modules (CBM1) form a groupof small, stable carbohydrate-binding proteins. These modulesare essential for fungal cellulosedegradation. This thesisdescribes both functional studies of the CBM1s as well asprotein engineering of the modules for several objectives.</p><p>The characteristics and specificity of CBM1s from the<i>Trichoderma reesei</i>Cel7A and Cel6A, along with severalother wild type and mutated CBMs, were studied using bindingexperiments and transmission electron microscopy (TEM). Datafrom the binding studies confirmed that the presence of onetryptophan residue on the CBM1 binding face enhances itsbinding to crystalline cellulose. The two<i>T. reesei</i>CBM1s as well as the CBM3 from the<i>Clostridium thermocellum</i>CipA were investigated by TEMexperiments. All three CBMs were found to bind in lineararrangements along the sides of the fibrils. Further analysesof the bound CBMs indicated that the CBMs bind to the exposedhydrophobic surfaces, the so called (200) crystalline face of<i>Valonia</i>cellulose crystals.</p><p>The function and specificity of CBM1s as a part of an intactenzyme were studied by replacing the CBM from the exo-actingCel7A by the CBM1 from the endoglucanase Cel7B. Apart fromslightly improved affinity of the hybrid enzyme, the moduleexchange did not significantly influence the function of theCel7A. This indicates that the two CBM1s are analogous in theirbinding properties and function during cellulosehydrolysis.</p><p>The CBM1 was also used for immobilization studies. Toimprove heterologous expression of a CBM1-lipase fusionprotein, a linker stability study was carried out in<i>Pichia pastoris</i>. A proline/threonine rich linker peptidewas found to be stable for protein production in this host. Forwhole bacterial cell immobilization, the<i>T. reesei</i>Cel6A CBM1 was expressed on the surface of thegram-positive bacteria,<i>Staphylococcus carnosus</i>. The engineered<i>S. carnosus</i>cells were shown to bind cellulosefibers.</p><p>To exploit the stable CBM1 fold as a starting point forgenerating novel binders, a phage display library wasconstructed. Binding proteins against an amylase as well asagainst a metal ion were selected from the library. Theamylase-binding proteins were found to bind and inhibit thetarget enzyme. The metal binding proteins selected from thelibrary were cloned on the surface of the<i>S. carnosus</i>and clearly enhanced the metal bindingability of the engineered bacteria.</p><p><b>Keywords</b>: cellulose-binding, family 1carbohydrate-binding module, phage display, bacterial surfacedisplay, combinatorial protein library, metal binding, proteinengineering,<i>Trichoderma reesei, Staphyloccus carnosus</i>.</p>

Devido as suas características funcionais, as proteínas vêm sendo cada vez mais utilizadas em diferentes áreas e atividades da sociedade humana como: alimentícia, indústria, têxtil, papel e celulose, química e médica. A produção industrial de proteínas de valor comercial para diversas aplicações, vem sendo cada vez mais conduzida através do desenvolvimento de sistemas de expressão em diferentes hospedeiros, como Saccharomyces cerevisiae. O presente trabalho teve por objetivo desenhar um sistema de expressão metabolicamente independente induzido pelo hormônio estradiol que, em S. cerevisiae, seja capaz de produzir e secretar com eficiência proteínas homólogas e/ou heterólogas de interesse industrial. Para tanto, foi desenhado e construído um plasmídeo regulador (que expressa o fator de transcrição quimérico c-mycGal4(DBD)hER&#945;(LBD)VP16(AD) e um plasmídeo de expressão (que contém o promotor quimérico p5xUASGAL-UARcb1, o qual será induzido pelo fator de transcrição quimérico, regulando a expressão da proteína repórter celobiohidrolase I - cbh1 de Trichoderma reesei). Ambos plasmídeos foram utilizados para transformar a cepa ScW303-1A/pdr5&#916;(construída neste trabalho) e induzido com diferentes concentrações de estradiol. Para analisar a habilidade do promotor em dirigir a expressão da proteína repórter cbh1, foi feito o teste de DNS, com os transformantes selecionados, utilizando carboximetilcelulose 1% como substrato. A maior atividade enzimática ocorre na indução do sistema com 5 &#956;M de 17-&#946;-estradiol e DES (dietilestilbestrol). Os resultados mostram que o sistema de expressão induzido por 17-&#946;-estradiol e DES, funciona de forma eficiente em S. cerevisiae e que o mesmo pode ser utilizado na produção biotecnológica de outras proteínas de interesse. / Due to its functional characteristics, the proteins are being increasingly used in different areas and activities of human society: food, industry, textile, pulp and paper, chemical and medical. The industrial production of commercially valuable proteins for various applications is increasingly being conducted through the development of systems of expression in different hosts such as Saccharomyces cerevisiae. This study aimed to design a metabolically independent expression system induced by estradiol hormone in S. cerevisiae is able to produce and secrete effectively homologous proteins and / or heterologous of industrial interest. Thus, it was designed and built a regulatory plasmid (expressing the chimeric transcription factor c-myc-Gal4 (DBD) -hER&#945; (LBD) - VP16 (AD) and an expression plasmid (which contains the chimeric promoter 5xUASGAL- UARcb1, which is induced by the chimeric transcription factor, regulating the expression of the reporter protein cellobiohydrolase I - cbh1 of Trichoderma reesei). Both plasmids were used to transform ScW303-1A / pdr5&#916; strain (constructed in this work) and induced with different concentrations of estradiol. To analyze the ability of the promoter to direct the expression of the reporter protein cbh1, the DNS testing, with the selected transformants was done using 1% carboxymethylcellulose as a substrate. The highest enzymatic activity occurs in the induction system with 5 &#956;M of 17-&#946;-estradiol and DES (diethylstilbestrol). The results show that the expression system induced by 17-&#946;-estradiol and DES operates efficiently in S. cerevisiae and that it can be used for the biotechnological production of other proteins of interest.

Fossil fuel is an important energy source, but is unavoidabiy running out. Since the cellulosic material is the most abundant source of organic matter, the ethanol, which is produced from cellulosic waste materials, is gaining more and more attention. These materials are cheap, renewable and their availability makes them superior compared to other raw materials. The cellulose must be hydrolyzed to glucose before it can be fermented to ethanol. The enzymatic hydrolysis of cellulose using cellulase enzymes is the most widely used method. The production cost of cellulase enzymes is the major cost in ethanol manufacture. To optimize the cost of ethanol production, enzyme stability needs to be improved through maintaining the activity of the enzymes and by optimizing the production of the cellulase. The aim of researchers, engineers and industrials is to get more biomass for the same cost. The filamentous fungus Trichoderma reesei has a long history in the production of the cellulase enzymes. This production can be influenced strongly by varying the growth media and culture conditions (pH, temperature, DO, agitation,... ). At present, it is my opinion that no modelling study has included both the hydrodynamic and kinetic aspects to investigate the effect of shear and mass transfer on the morphology of microorganisms that influence the rheology of the broth and production of cellulase. This thesis presents the development of a mathematical model for cellulase production and the growth of biomass in an airlift bioreactor. The kinetic model is coupled with the methodology of two-phase flow using mathematical models based on the bubble break-up and coalescence to predict mass transfer rate, which is one of the critical factor in the fermentation. A comparison between the results obtained by the developed model and the experimental data is given and discussed. The design proposed for the airlift geometry by Ahamed and Vermette enables us to get a high mass transfer and production rate. The results are very promising with respect to the potential of such a model for industrial use as a prediction tool, and even for design.