Freshwater scarcity is a dire problem for exposed human societies and natural ecosystems—a problem expected to grow worse with anticipated climate change. Reverse osmosis (RO) desalination is currently the most energy-efficient and ubiquitous desalination process used for freshwater production in water-scarce regions. The synergy of high solar radiation and significantly reduced costs in photovoltaics (PV) creates the opportunity for PV to become a dominant and sustainable solution for powering the energy-intensive process of desalination and reducing greenhouse gas emissions.While photovoltaic-powered reverse osmosis (PVRO) is a promising technological solution, several significant challenges must be further addressed to sustain high RO performance. First, the inherently intermittent nature of solar energy generation can adversely affect the freshwater conversion process and thereby decrease water recovery and quality. Furthermore, global desalination capacity is dominated by large-scale plants, whereas PVRO systems are currently limited to small-scale systems. Thus, to truly integrate renewable energy with desalination systems in an impactful way, there is a need to explore pathways for modifying the RO process to enable flexible operation on a large-scale, in response to power variability. Furthermore, the techno-economic feasibility of flexible, renewable-powered RO processes and the potential benefits that could be provided to variable renewable energy (VRE) plants and the electric grid warrants investigation. Brine minimization is another major challenge for sustainable desalination. Brine management is especially an issue for inland desalination plants. Novel approaches that are less costly and less energy intensive are needed to facilitate minimal and zero liquid discharge. To enable high-salinity desalination, several variations of osmotically assisted RO, which each surpass the pressure limitation of conventional RO, have been proposed in the literature but require further assessment. The promise of these enhanced RO approaches entails a reduction in energy consumption when compared with thermal desalination methods. The primary deliverables and novel contributions of this thesis include the development of (i) design, simulation, and cost optimization models for variable-powered, variable-salinity RO systems, (ii) module-scale, cost-optimization models for enhanced RO technologies that reduce transmembrane osmotic pressure to enable high-salinity desalination and brine minimization, (iii) examining the effects of cyclic reverse osmosis on inorganic scaling mitigation, and (iv) quantifying the availability of unconventional, alternative water sources to alleviate local water scarcity in the contiguous US. First, the techno-economic feasibility of PV-powered RO desalination plants in the Gulf region was assessed using Hybrid Optimization Model for Electric Renewables (HOMER) and Desalination Economic Evaluation Program (DEEP) to model both the power system and desalination system, respectively. Subsequently, an hourly simulation model for desalination was developed to replace the use of DEEP in the workflow. Grid-connected and off-grid cases with combinations of PV, batteries, and diesel generators were evaluated primarily by the levelized cost of electricity (LCOE) and levelized cost of water (LCOW). The shortcoming of conventional and PV-powered RO is that variable power compromises cumulative water production, which in turn increases water costs. Thus, we proposed the concept of active-salinity-control reverse osmosis (ASCRO) which enables control of the transmembrane osmotic pressure and water production in response to variable power. The ASCRO system dynamically controls energy consumption by operating across a range of feed salinity, allowing it to shift over a wide range of pump feed flows and pressures. To accomplish this, ASCRO utilizes feedwater from both low- and high-salinity sources. Enabling a dynamic power consumption profile can enhance demand-response capabilities, compensating for stressors on the grid. Moreover, ASCRO can improve the integration of renewable energy (RE) by responding to power fluctuations without compromising permeate production. This system can include on-site RE and energy storage to power the ASCRO plant and provide services to the grid. We considered the following grid-connected scenarios: 1) ASCRO, 2) ASCRO and battery storage, 3) ASCRO and photovoltaics (PV), and 4) ASCRO, battery storage, and PV. The LCOW was minimized by providing load-shifting and regulation capacity services in the California Independent System Operator (CAISO) market. We quantified that the ASCRO plant can ramp from minimum to maximum load within 84 seconds, which is adequate for participation in fast-timescale markets. The LCOW for these scenarios ranged from 49 – 59 cents/m³. We also present sensitivity analyses showing the effects of capital cost, CAISO market prices, and PV size on LCOW. To investigate alternative pathways to minimal and zero liquid discharge, low-salt rejection reverse osmosis (LSRRO), cascading osmotically mediated reverse osmosis (COMRO), and osmotically assisted reverse osmosis (OARO) were comparatively assessed via module-scale, cost optimization models to gain an accurate perspective of the performance differences between each of these configurations. We quantified the optimal LCOW of each technology for the case of desalinating feedwater at 70 g/L at 75% recovery, which would result in a brine concentration near 250 g/L, a level that allows further treatment with crystallizers. For baseline scenarios, LCOW results for OARO, COMRO, and LSRRO were 5.14, 7.90, and 6.63 $/m³ of product water, respectively, while the corresponding specific energy consumption (SEC) values were 10.31, 12.77, and 28.90 kWh/m³. A sensitivity analysis is also presented. Additionally, we sought to examine the possibility of whether adaptive RO operation could provide the added benefit of fouling mitigation. Using the Pitzer model, nucleation theory, and dissolution kinetics to guide a set of bench-scale fouling experiments, CaSO₄-NaCl solution, supersaturated with respect to gypsum, was fed through a membrane test cell to determine nucleation induction times, rates of flux decline, and scale reversal. Lastly, a geospatial analysis was conducted to estimate volumes of water deficits and potential alternative water sources for the contiguous US. Namely, wastewater effluent, brackish groundwater, agricultural drainage water, and produced water were considered in this analysis as alternatives for alleviating water scarcity. We formulated a conservative estimate of groundwater availability based on environmental flow limits. Additionally, agricultural drainage volumes were estimated based on USGS water use data. Overall, the results showed that water deficits amounted to an equivalent daily capacity of 149 million m³/day—nearly 50% more than the desalination capacity of the world in 2020. Furthermore, the total availability of alternative water sources was estimated to be between 192 – 240 million m³/day, but most of this volume was not in the same location as deficits. Thus, 58 – 65% of national water deficits would have to be alleviated via long-range transport. Additionally, the potential for integrating desalination and water reuse by interconnecting existing RO plants with wastewater treatments plants was also assessed.

The integration of advanced technologies into existing water treatment facilities (WTFs) can improve and enhance water quality; however, these same modifications or improvements may adversely affect finished water provided to the consumer by public water systems (PWSs) that embrace these advanced technologies. Process modification or improvements may unintentionally impact compliance with the provisions of the United States Environmental Protection Agency’s (USEPA’s) Safe Drinking Water Act (SDWA). This is especially true with respect to corrosion control, since minor changes in water quality can affect metal release. Changes in metal release can have a direct impact on a water purveyor’s compliance with the SDWA’s Lead and Copper Rule (LCR). In 2010, the Town of Jupiter (Town) decommissioned its ageing lime softening (LS) plant and integrated a nanofiltration (NF) plant into their WTF. The removal of the LS process subsequently decreased the pH in the existing reverse osmosis (RO) clearwell, leaving only RO permeate and anion exchange (AX) effluent to blend. The Town believed that the RO-AX blend was corrosive in nature and that blending with NF permeate would alleviate their concern. Consequently, a portion of the NF permeate stream was to be split between the existing RO-AX clearwell and a newly constructed NF primary clearwell. The Town requested that the University of Central Florida (UCF) conduct research evaluating how to mitigate negative impacts that may result from changing water quality, should the Town place its AX into ready-reserve. iv The research presented in this document was focused on the evaluation of corrosion control alternatives for the Town, and was segmented into two major components: 1. The first component of the research studied internal corrosion within the existing RO clearwell and appurtenances of the Town’s WTF, should the Town place the AX process on standby. Research related to WTF in-plant corrosion control focused on blending NF and RO permeate, forming a new intermediate blend, and pH-adjusting the resulting mixture to reduce corrosion in the RO clearwell. 2. The second component was implemented with respect to the Town’s potable water distribution system. The distribution system corrosion control research evaluated various phosphate-based corrosion inhibitors to determine their effectiveness in reducing mild steel, lead and copper release in order to maintain the Town’s continual compliance with the LCR. The primary objective of the in-plant corrosion control research was to determine the appropriate ratio of RO to NF permeate and the pH necessary to reduce corrosion in the RO clearwell. In this research, the Langelier saturation index (LSI) was the corrosion index used to evaluate the stability of RO:NF blends. Results indicated that a pH-adjusted blend consisting of 70% RO and 30% NF permeate at 8.8-8.9 pH units would produce an LSI of +0.1, theoretically protecting the RO clearwell from corrosion. The primary objective of the distribution system corrosion control component of the research was to identify a corrosion control inhibitor that would further reduce lead and v copper metal release observed in the Town’s distribution system to below their respective action limits (ALs) as defined in the LCR. Six alternative inhibitors composed of various orthophosphate and polyphosphate (ortho:poly) ratios were evaluated sequentially using a corrosion control test apparatus. The apparatus was designed to house mild steel, lead and copper coupons used for weight loss analysis, as well as mild steel, lead solder and copper electrodes used for linear polarization analysis. One side of the apparatus, referred to as the “control condition,” was fed potable water that did not contain the corrosion inhibitor, while the other side of the corrosion apparatus, termed the “test condition,” was fed potable water that had been dosed with a corrosion inhibitor. Corrosion rate measurements were taken twice per weekday, and water quality was measured twice per week. Inhibitor evaluations were conducted over a span of 55 to 56 days, varying with each inhibitor. Coupons and electrodes were pre-corroded to simulate existing distribution system conditions. Water flow to the apparatus was controlled with an on/off timer to represent variations in the system and homes. Inhibitor comparisons were made based on their effectiveness at reducing lead and copper release after chemical addition. Based on the results obtained from the assessment of corrosion inhibitors for distribution system corrosion control, it appears that Inhibitors 1 and 3 were more successful in reducing lead corrosion rates, and each of these inhibitors reduced copper corrosion rates. Also, it is recommended that consideration be given to use of a redundant single-loop duplicate test apparatus in lieu of a double rack corrosion control test apparatus in experiments where pre-corrosion phases are vi implemented. This recommendation is offered because statistically, the control versus test double loop may not provide relevance in data analysis. The use of the Wilcoxon signed ranks test comparing the initial pre-corroding phase to the inhibitor effectiveness phase has proven to be a more useful analytical method for corrosion studies.

Reverse osmosis (RO) is widely used for water reclamation and is one of the most feasible technologies for addressing water scarcity around the world. RO membrane fabrication procedures are continually being optimized and modified to enhance the treatment performance and efficacy of the RO process. A review of the existing literature published on membrane fabrication revealed that a detailed and reproducible methodology consistent among prior studies was not available. Therefore, the primary objective of this study was to utilize techniques from prior research to develop a reliable lab-scale membrane fabrication process for studying the potable reuse applications of TFC RO membranes. Phase inversion was used to create a polysulfone (PSF) support layer on a non-woven fabric sheet. Then, the process of interfacial polymerization (IP) between amine and acyl chloride monomers was utilized to form a highly selective and ultrathin polyamide (PA) layer on the PSF support surface. The resulting membrane composition and performance was dependent on a wide range of parameters during the fabrication process. The optimal support materials, reactant types and concentration, and reaction conditions were determined through trial and error. The best performing membranes utilized N-methyl-2-pyrrolidone (NMP) as the solvent, Novatexx-2471 non-woven fabric for mechanical support, and 15 wt% PSF concentration for phase inversion. The optimal immersion duration was five minutes for the aqueous amine monomer solution during the IP process. The flux for membrane triplicates was 20.2  3.6 liters per square meter per hour (LMH) while the salt rejection was 96.8  2.0%. The relatively low standard deviation for flux and salt rejection indicates that the fabrication method developed herein is consistent. A commercial Dow Filmtec BW30 flat sheet PA-TFC RO membrane was tested for comparison and exhibited a flux of 44.9 LMH and a salt rejection of 98.5%. Thus, the membranes developed in this study achieved salt rejection on par with commercial membranes but exhibited a flux that was significantly lower. Furthermore, this study investigated modifications to the traditional TFC membrane using engineered silica nanomaterials with the goal of enhancing the membrane flux while maintaining high salt rejection. Two types of nonporous silicon dioxide nanoparticles (SDNPs), non-functionalized and amine functionalized, were dispersed in the aqueous and organic IP solutions. Ultrasonication of the non-functionalized SDNPs in the aqueous solution was observed to produce the most stable dispersion. Compared to the unmodified TFC membranes, the average flux of the SDNP-modified (TFC-NP) RO membrane triplicates was higher at 25.4  2.0 LMH with 0.1% (w/v) SDNPs incorporated in the PA layer. The salt rejection was lowered to 92.3  0.1% for the TFC-NP membranes. In addition, the membranes fabricated in this study were characterized using scanning electron microscopy (SEM), Fourier Transport Infrared Spectroscopy (FTIR), atomic force microscopy (AFM), and goniometry measurements. SEM images showed that the TFC-NP membranes contained larger spaces between ridges and valleys of the PA pore structure. FTIR confirmed the PA layer formation on the membranes fabricated herein but a spectral peak from the SDNPs was not observed for the TFC-NP membranes. AFM measurements indicated an increase in surface roughness of the modified membranes, likely because of the incorporation of SDNPs. The surface of TFC-NP membranes was found to be more hydrophilic than the unmodified TFC membranes based on contact angle measurements. Further optimization of the fabrication method developed herein is warranted before pursuing additional RO research topics, such as the disinfection byproduct precursor removal of TFC membranes.

An accurate model for RO process has significant importance in the simulation and optimization proposes. A steady state model of RO process is developed based on solution diffusion theory to describe the permeation through membrane and thin film approach is used to describe the concentration polarization. The model is validated against the operation data reported in the literature. For the sake of clear understanding of the interaction of feed temperature and salinity on the design and operation of RO based desalination systems, simultaneous optimization of design and operation of RO network is investigated based on two-stage RO superstructure via MINLP approach. Different cases with several feed concentrations and seasonal variation of seawater temperature are presented. Also, the possibility of flexible scheduling in terms of the number of membrane modules required in operation in high and low temperature seasons is investigated A simultaneous modelling and optimization method for RO system including boron removal is then presented. A superstructure of the RO network is developed based on double pass RO network (two-stage seawater pass and one-stage brackish water pass). The MINLP problem based on the superstructure is used to find out an optimal RO network which will minimize the total annualized cost while fulfilling a given boron content limit. The effect of pH on boron rejection is investigated at deferent seawater temperatures. The optimal operation policy of RO system is then studied in this work considering variations in freshwater demand and with changing seawater temperature throughout the day. A storage tank is added to the RO layout to provide additional operational flexibility and to ensure the availability of freshwater at all times. Two optimization problems are solved incorporating two seawater temperature profiles, representing summer and winter seasons. The possibility of flexible scheduling of cleaning and maintenance of membrane modules is investigated. Then, the optimal design and operation of RO process is studied in the presence of membrane fouling and including several operational variations such as variable seawater temperature. The cleaning schedule of single stage RO process is formulated as MINLP problem using spiral wound modules. NNs based correlation has been developed based on the actual fouling data which can be used for estimating the permeability decline factors. The correlation based on actual data to predict the annual seawater temperature profile is also incorporated in the model. The proposed optimization procedure identified simultaneously the optimal maintenance schedule of RO network including its design parameters and operating policy. The steady state model of RO process is used to study the sensitivity of different operating and design parameters on the plant performance. A non-linear optimization problem is formulated to minimize specific energy consumption at fixed product flow rate and quality while optimizing the design and operating parameters. Then the MINLP formulation is used to find the optimal designs of RO layout for brackish water desalination. A variable fouling profile along the membrane stages is introduced to see how the network design and operation of the RO system are to be adjusted Finally, a preliminary control strategy for RO process is developed based on PID control algorithm and a first order transfer function (presented in the Appendix). / Government grant

no / In this work, a model based MINLP (mixed integer nonlinear programming) optimisation framework is developed for evaluating boron rejection in a reverse osmosis (RO) desalination process. A mathematical model (for the RU process) based on solution diffusion model and thin film theory is incorporated in the optimisation framework. A superstructure of the RU network is developed which includes two passes: (a) seawater pass containing normal two-stage RU system housing seawater membrane modules and (b) the brackish water pass (BW) accommodating brackish water membrane modules. For fixed freshwater demand, the objective of this work is to demonstrate the effectiveness of the MINLP approach for analyzing and optimizing the design and operation of RU network while attaining desired limit on boron concentration in the freshwater produced. The effect of seasonal variation in seawater temperature and pH on boron removal efficiency is also discussed.

This research covers simulation of Cyclic Steam Stimulation (CSS) Thermal Enhanced Oil Recovery (TEOR) and potential benefits for use of produced water in agriculture and food security, using a case study of oil fields in South Sudan. Oil production in many oil fields in South Sudan is declining, has high water cut, and low recovery factor. It is costly to manage the produced water. At the same time, agriculture in South Sudan is almost entirely rainfed, and this affects food security. Produced water can be managed by using it for TEOR and agriculture to solve water management issues, enhance oil production, reduces competition over water resources, and improve food security. Field A is a deep reservoir in South Sudan with oil gravity between 25 and 31 API. There are limited and mixed results from applications of TEOR methods in deep reservoirs. As such history matching and sensitivity analysis, and CSSS TEOR simulations were performed to examine most uncertain reservoir properties and the compatibility of Field A properties with CSS TEOR method. The results of simulation show that aquifer volume (AQV) and productivity index (PI) are the most uncertain property that affect reservoir pressure; cumulative oil, gas, and water production; water cut; and gas oil ratio. CSS TEOR simulation was not successfully due to the high API gravity suggesting that Field A is not a good candidate for CSS TEOR. The produced water is sufficient to irrigate large areas of farms and watering thousands of livestock. However, analysis results from untreated water; water treated by demulsifer-defoamer and bioremediation shows high total dissolved solids (TDS) and sodium absorption ratio (SAR) values. Therefore, reverse osmosis (RO) membrane technology was applied to treat the produced water. RO rejected more than 90% of elements in the produced water with exception of elements B, Cu, Pb, and Ca. Consequently, water from RO does not meet food and agriculture organization (FAO) standards for all uses in agriculture. ANOVA showed that there was no significant difference in TDS reductions between the different applied treatment technologies. Therefore, caution is needed when using statistical analysis to verify operationalization of RO technology which rejected more than 90% of the elements in the produced water. / Doctor of Philosophy / This research discusses how to increase oil production by injecting steam in the reservoir and leaving it to soak before the next injection and start of oil production, along with potential benefits for use of produced water in agriculture and food security, all using a case study of oil fields in South Sudan. In many oil fields in South Sudan the volume of oil produced is decreasing while that of water is increasing rapidly, so that now nearly 90% of the total fluids produced is water. Management of produced water can be very costly. Despite the large quantities of produced water, agriculture in South Sudan still depends on rain water, and this dependency on rain water can affect crop production and food security, and also cause conflict amongst nomads and farmers over water resources during the dry season. These problems can be mitigated by using produced water to increase oil production and then be applied for agricultural uses. The first study simulated steam injection in the reservoir in Oil Field A. The results showed that process of injection did not work well due to the properties of the oil in that formation, and therefore other methods may be needed to increase oil production in Field A. In the second study, water which is produced together with oil (produced water) was analyzed to check its quality. This analysis determined that the water has very high concentration of total dissolved solids. Treatment methods that have been applied in the oil fields for treating produced water do not currently make the water clean enough to be use for agriculture use. Therefore, reverse osmosis membrane technology was applied to reduce the concentration of the elements in the water. Reverse osmosis treatment technology is capable of removing 90 % concentration of most elements in the produced water, but some potentially harmful elements, such as boron, remained. As a result, the water treated by reverse osmosis can only be used for livestock watering unless additional treatment methods are adopted to reduce boron concentrations to acceptable level.

Yes / The need for desalinated seawater and reclaimed wastewater is increasing rapidly with the rising demands for drinkable water required for the world with continuously growing population. Reverse Osmosis (RO) processes are now among the most promising technologies used to remove chemicals from industrial effluents. N-nitrosamine compounds and especially N-nitrosodimethylamine (NDMA) are human carcinogens and can be found in industrial effluents of many industries. Particularly, NDMA is one of the by-products of disinfection process of secondary-treated wastewater effluent with chloramines, chlorines, and ozone (inhibitors). However, multi-stage RO processes with permeate reprocessing and recycling has not yet been considered for the removal of N-nitrosodimethylamine from wastewater. This research therefore, begins by investigating a number of multi-stage RO processes with permeate-reprocessing to remove N-nitrosodimethylamine (NDMA) from wastewater and finds the best configuration in terms of rejection, recovery and energy consumption via optimisation. For the first time we have applied Species Conserving Genetic Algorithm (SCGA) in optimising RO process conditions for wastewater treatment. Finally, permeate recycling is added to the best configuration and its performance is evaluated as a function of the amount of permeate being recycled via simulation. For this purpose, a mathematical model is developed based on the solution diffusion model, which is used for both optimisation and simulation. A number of model parameters have been estimated using experimental data of Fujioka et al. (Journal of Membrane Science 454 (2014) 212–219), so that the model can be used for simulation and optimisation with high accuracy and confidence.

Yes / Solar energy, amongst all renewable energies, has attracted inexhaustible attention all over the world as a supplier of sustainable energy. The energy requirement of major seawater desalination processes such as multistage flash (MSF), multi-effect distillation (MED) and reverse osmosis (RO) are fulfilled by burning fossil fuels, which impact the environment significantly due to the emission of greenhouse gases. The integration of solar energy systems into seawater desalination processes is an attractive and alternative solution to fossil fuels. This study aims to (i) assess the progress of solar energy systems including concentrated solar power (CSP) and photovoltaic (PV) to power both thermal and membrane seawater desalination processes including MSF, MED, and RO and (ii) evaluate the economic considerations and associated challenges with recommendations for further improvements. Thus, several studies on a different combination of seawater desalination processes of solar energy systems are reviewed and analysed concerning specific energy consumption and freshwater production cost. It is observed that although solar energy systems have the potential of reducing carbon footprint significantly, the cost of water production still favours the use of fossil fuels. Further research and development on solar energy systems are required to make their use in desalination economically viable. Alternatively, the carbon tax on the use of fossil fuels may persuade desalination industries to adopt renewable energy such as solar.

The fast growth in the demand of freshwater due to the scarcity of natural water and increase in the world population puts more stress on the desalination sectors, which requires the installation of high-efficient thermal desalination plants. Among these desalination plants, multi effect desalination (MED) and RO processes are considered as the most reliable techniques of producing freshwater from saline water. Recently, the MED and RO process have been introduced in hybrid systems. However, this includes the development of simple superstructures of the hybrid system in spite of the improvement made beyond the individual process. To overcome this challenge, this dissertation comes to fill this gap and investigates appropriate methods of optimising the operational parameters of the hybrid system. In this regard, several innovative ideas are demonstrated for the first time to enhance the MED process, which are specifically include the improvement of key performance indicators including water production cost via a repetitive simulation based model. In line of this, the investigation of the lowest water production cost for different numbers of effects of MED system is carried out via optimisation based model. To deploy a sustainable source of energy, this research illustrates the combined system of MED-TVC and wind turbine with attaining a considerable reduction of specific energy consumption. Also, this research presents two novel designs of hybrid system of MED and single and double RO processes of different configurations that contain permeate reprocessing design and retentate reprocessing design of RO process. These layouts demonstrate a considerable reduction of total energy consumption within an accepted product salinity compared to the ones presented in the open literature. To apply the energy-water concept for a smart city, this research emphasises on the design moderation and process optimisation of the MED-TVC and double RO processes to generate different grades of water. Moreover, the structure of this dissertation introduces a revision of the steady state MED and RO modelling. This in turn provides an efficient hybrid system for seawater desalination by refining the reliability and efficiency of the associated process. The results stated the following findings; It can be stated that 17 effects of MED-TVC system is suitable to achieve the lowest fresh water production cost of 0.614 $/m3. However, the implication of particle swarm optimisation method has further introduced the freshwater production cost from 0.614 $/m3 to 0.432 $/m3 by investigating the optimal operating conditions for the 17 effects. Also, this research introduces that Dhahran is more potential compared to Jeddah in the KSA to construct an integration system of MED-TVC and a renewable energy source of wind turbine that presents the lowest specific energy consumption. This research also shows that the new proposed design of MED-TVC and single permeate reprocessing RO processes has a lower energy consumption of around 2.2% if compared to other configurations suggested in the open literature. Further reduction of this energy consumption has been conducted after optimising the inlet conditions of the hybrid system of MED-TVC and permeate reprocessing RO processes. The novel design of double RO and MED-TVC introduces an improvement of water productivity of 9%, corresponding to a reduction of brine flowrate within 5% compared to the base case of permeate reprocessing RO (PRRO) and MED-TVC. Finally, this research presents the improvement of different scenarios of MED-TVC and double RO processes to quantify the production of different types of water with fulfilling the environmental concepts.

Thesis (MScEng)--Stellenbosch University, 2012. / ENGLISH ABSTRACT: Nearly all South African abalone farms function on an intensive pump-ashore, flow-through system. Large volumes of sea water that are pumped ashore flow through abalone or kelp harvesting tanks and finally gravitate back to the ocean. If the effluent from an abalone farm can be desalinated without permanent membrane fouling, then sea water reverse osmosis (SWRO) technology can be integrated effectively with established abalone farms without having to increase the farms’ intake system capacities. Without the need to construct and maintain an intake system, the overall cost of desalination can be reduced. Therefore, the aim of this study was to determine the feasibility and viability of integrating a SWRO desalination plant with a typical South African abalone farm. The project focused on four areas of concern, namely: - characterisation of typical South African abalone farm water - SWRO desalination plant pilot study and membrane fouling behaviour - general operation of a typical abalone farm and its implications for desalination - cost estimates and implications for the integration of an SWRO desalination plant with an abalone farm During a nine-month on-site investigation, sea water turbidity was reduced by up to 43% from a mean value of 0.82 NTU in the influent stream to 0.47 NTU in the combined effluent stream from the abalone tanks. Even with spikes in the influent turbidity, the turbidity of the combined effluent from all abalone tanks (excluding tank flush water) remained below 1 NTU. Dissolved organic carbon (DOC) in both the influent and combined effluent remained below 1 mg/litre. Ultrafiltration (UF) was selected as pre-treatment to the reverse osmosis (RO) in order to minimise potential fouling of the RO membranes. Membrane compaction of both the UF and RO membranes contributed significantly to initial flux losses – as much as 18% for the polyethersulfone (PESM) UF membranes and 20% for the thin film composite (TFC) polyamide RO membrane. However, this is comfortably in line with typical compaction values quoted in the literature. Without pre-flocculation, the UF was able to operate at a specific flux between 45 and 55 litre/m2/h (LMH) and recoveries ranging between 60 and 75%. Corresponding trans-membrane pressure (TMP) ranged between 0.59 and 0.76 bar. With ferric chloride pre-flocculation at a concentration of 3 mg/litre (as Fe3+) the UF could be operated at notably lower TMP values between 0.11 and 0.36 bar. These results indicate that provision should definitely be made for pre-flocculation when using UF as pre-treatment, despite the fact that the DOC concentrations and turbidity of the abalone farm effluent are quite low (DOC <1 mg/litre, NTU <1). It furthermore highlights the inability of DOC and turbidity alone to predict the membrane fouling potential of water. A better indicator of membrane fouling potential, albeit not perfect, is the modified fouling index (MFI0.45). This index follows a linear trend with foulant concentration and serves as a good indicator of the filterability of water. On-site measurements showed an increase in mean MFI0.45 values from 29 s/litre2 for the influent to 48 s/litre2 for the effluent from the abalone tanks, thereby confirming the need for pre-flocculation as part of UF pre-treatment. Chemically enhanced backwashing (CEB) of the UF membrane at least every 24 hours was found to be essential for its stable operation. Therefore, UF with pre-flocculation (3 mg/litre Fe3+) and regular CEB can be used effectively as pre-treatment method for the desalination of abalone farm effluent water. An RO ‘feed-and-bleed’ system was used to simulate the typical performance of the last membrane in a full-scale RO membrane bank. This RO membrane performed well with no signs of extreme fouling. The membrane produced a good quality permeate – for the last membrane in a membrane bank – reducing the TDS of the RO feed from 33 493 mg/litre to 969 mg/litre. These results compared well with simulated values by Reverse Osmosis System Analysis (ROSA; an RO simulator by DOW), indicating a TDS reduction from 33 271 mg/litre to 1 409 mg/litre at a feed pressure of 56 bar, and overall recovery of 44%. A steady performance of the RO membrane during the pilot study indicated that it is possible to desalinate abalone effluent water without notable permanent membrane fouling. A stable normalised flux rate of 8 LMH was achieved and RO membrane integrity remained intact with a salt rejection that ranged from 98.0 to 98.5%. No sudden reduction in permeate flux was observed as a result of fouling by unknown constituents present in the UF permeate. DBNPA (a non-oxidising disinfectant) was dosed once per week at a concentration of 10 – 30 mg/litre for 30 minutes. Scaling was controlled effectively by means of an antiscalant dosed at a concentration of 11 – 12 mg/litre in the feed stream. The CIP frequency was not optimised but a CIP frequency of once every 6 – 8 weeks appeared to be more than adequate to prevent permanent membrane fouling Advantages of integrating an SWRO desalination plant with a South African abalone farm include: - no lengthy and costly environmental impact assessment (EIA) is required to build a new intake system - shared capital and operational cost of intake system - dual incentive to keep constant good quality water flowing through the farm - early warnings regarding occurrences such as algal bloom and red bait - shared operational and management cost to keep pipelines clean - electricity saved (pumps for intake system) Disadvantages of integrating an SWRO desalination plant with a South African abalone farm include: - will require diverting of the abalone tank wash water from regular effluent - possible water ‘down-times’ due to maintenance operations on abalone farm Based on information from the literature the fixed capital cost depreciation rate (FCCDR) typically contributes approximately 40% and the operation and maintenance (O&M) cost typically contributes 60% to the unit production cost (UPC) of desalinated water. Furthermore, a SWRO desalination plant’s intake system can contribute between 5% and 33% to the FCCDR, depending on the nature and design of the plant. Consequently, the intake system can contribute between 2% and 13% of the UPC of desalinated sea water. This implies possible cost savings of between R0.15/m3 and R2.37/m3 for the production of fresh water (depending on site-specific design factors) when desalinating sea water effluent from on-shore abalone tanks. Integration of an SWRO desalination plant with a South African abalone farm is feasible and viable, provided that the necessary steps and precautions are taken to ensure a smooth and stable operation of the SWRO desalination plant. Cost savings on the part of all the stakeholders are possible if the correct contract can be negotiated. / AFRIKAANSE OPSOMMING: Byna alle Suid Afrikaanse perlemoenplase funksioneer op ‘n seewater deurvloeistelsel. Groot volumes seewater word aan wal gepomp en vloei deur die perlemoen of kelp-oes tenks. Hierdie water vloei dan uiteindelik terug na die oseaan as gevolg van swaartekrag. Indien die afvalwater van die perlemoenplase ontsout kan word sonder permanente membraanbevuiling kan seewater tru-osmose (SWTO)-tegnologie effektief met gevestigde perlemoenplase geïntegreer word sonder om die plase se water inname-stelsels se kapasiteite te vergroot. Sonder die behoefte aan uitbreiding en instandhouding van ‘n water inname-stelsel by so ‘n plaas behoort die totale koste van ontsouting aansienlik minder te wees. Die doel van hierdie studie was dus om die uitvoerbaarheid en lewensvatbaarheid van ‘n integrasie van ‘n SWTO ontsoutingsaanleg met ‘n tipiese Suid Afrikaanse perlemoenplaas te ondersoek. Ten einde dit te doen, het die projek op vier areas van belang gefokus, naamlik: - karakterisering van tipiese Suid-Afrikaanse perlemoenplaas water - SWTO ontsoutingsaanleg loodsstudie en membraan bevuilingsgedrag - algemene bedryf van ‘n tipiese perlemoenplaas en die implikasies vir ontsouting - kosteberamings en koste-implikasies met betrekking tot die integrasie van ‘n SWTO ontsoutingsaanleg met ‘n perlemoenplaas Gedurende ‘n nege maande op-perseel ondersoek is seewater troebelheid verminder met tot 43% van 'n gemiddelde waarde van 0.82 NTU in die invloeistroom tot 0.47 NTU in die gekombineerde afvalwaterstroom wat die tenks verlaat. Selfs met skerp wisseling in die invloeistroom troebelheid, bly afvalwaterstroom troebelheid deurgaans onder 1 NTU met die uitsondering van tenk spoelwater. Opgeloste organiese koolstof (OOK) in beide die invloeistroom en die gekombineerde afvalwaterstroom het deurgaans onder 1 mg/liter gebly. Ultrafiltrasie (UF) is gebruik as voorbehandeling vir die tru-osmose (TO) om sodoende potensiële bevuiling van TO membrane te minimaliseer. Membraan kompaksie van beide die UF en TO het merkbaar bygedra tot aanvanlike deurvloeiverliese – so veel as 18% vir die poli-etersulfoon (PESM) UF membrane en 20% vir die dun film saamgestelde (DFS) poli-amied TO membraan. Hierdie is egter gerieflik binne die tipiese kompaksiewaardes soos aangehaal in die literatuur. Sonder flokkulasie was die UF in staat tot temperatuur aangepaste deurvloeitempo van tussen 45 en 55 liter/m2/h (LMH) teen herwinningstempo’s tussen 60 en 75%. Ooreenstemmende trans-membraandrukkings (TMD) het gewissel tussen 0.59 en 0.76 bar. Met ysterchloried voor-flokkulasie teen 'n konsentrasie van 3 mg/liter (as Fe3+) kon die UF teen merkbaar laer TMD waardes bedryf word – tussen 0.11 en 0.36 bar. Hierdie resultate dui daarop dat daar beslis voorsiening vir pre-flokkulasie gemaak moet word wanneer UF as voorbehandeling gebruik word, ten spyte van die feit dat die OOK konsentrasie en troebelheid van die afvalwater van die perlemoenplaas redelik laag is (OOK <1 mg / liter, troebelheid <1 NTU). Verder lig dit die onvermoë uit om OOK en troebelheid alleen te gebruik om membraanbevuilingspotensiaal van water te voorspel. ‘n Beter aanwyser van membraanbevuilingspotensiaal, alhoewel nie perfek nie, is die aangepaste bevuilingsindeks (MFI0.45). Hierdie bevuilingsindeks volg ‘n lineêre neiging met die konsentrasie van onsuiwerhede en dien as ‘n goeie aanwyser van die filtreerbaarheid van water. Op-perseel metings het getoon dat ‘n toename in gemiddelde MFI0.45 waardes van 29 s/litre2 vir die invloeistroom tot 48 s/litre2 vir die afvalstroom van die perlemoentenks die behoefte vir voor-flokkulasie as deel van UF voorbehandeling bevestig. Chemies versterkte terugspoeling (CVT) van die UF membrane ten minste elke 24 uur is noodsaaklik gevind ten einde bestendige werking te verseker. Dus kan UF met voor-flokkulasie (3 mg/liter Fe3 +) en gereelde CVT effektief as voorbehandeling metode vir die ontsouting van perlemoenplaas afvalwater gebruik word. ‘n TO ‘voer-en-bloeistelsel’ is gebruik om die tipiese prestasie van die laaste membraan in ‘n volskaalse TO membraanbank te simuleer. Hierdie TO membraan het goed presteer sonder tekens van buitensporige membraanbevuiling. Vir die laaste membraan in ‘n membraanbank het die membraan goeie gehalte finale water gelewer – ‘n vermindering van die totaal opgeloste stowwe (TOS) van die TO voerwater van 33 493 mg/liter tot 969 mg/liter is behaal. Hierdie resultate het goed vergelyk met gesimuleerde waardes deur Reverse Osmosis Analysis System (ROSA, ‘n TO simulator deur DOW) wat ‘n TOS vermindering van 33 271 mg/liter tot 1 409 mg/liter by ‘n voerdruk van 56 bar en ‘n algehele herwinningstempo van 44% aandui. ‘n Bestendige werking van die TO membraan tydens die loodsstudie het getoon dat dit moontlik is om perlemoenplaas afvalwater te ontsout sonder merkwaardige permanente membraanbevuiling. 'n Stabiele genormaliseerde deurvloeitempo van 8 LMH is bereik en TO membraan integriteit het ongeskonde gebly met 'n sout verwerping wat gewissel het van 98.0 tot 98.5%. Geen skielike afname in finale water deurvloeitempo is waargeneem as gevolg van bevuiling deur onbekende onsuiwerhede in die UF finale water nie. DBNPA (‘n nie-oksiderende ontsmettingsmiddel) is een keer per week teen ‘n ‘n konsentrasie van 10 – 30 mg / liter vir 30 minute gedoseer. Mineraal skaalvorming is effektief beheer deur die dosering van ‘n anti-skaalmiddel teen 11 – 12 mg/liter in die TO voerstroom. Die skoonmaak-in-plek (SIP) frekwensie is nie ge-optimeer nie, maar ‘n SIP een keer elke 6 – 8 weke is meer as voldoende gevind om mikrobiese bevuiling te voorkom. Voordele van die integrasie van 'n SWTO ontsoutingsaanleg met 'n Suid-Afrikaanse perlemoenplaas sluit die volgende in: - geen lang en duur omgewings impak ontleding (OIO) is nodig vir die bou van ‘n nuwe inname-stelsel nie - gedeelde kapitaal en operasionele koste van inname-stelsel - tweeledige aansporing om konstant goeie gehalte watervloei deur die plaas te verseker - vroegtydige waarskuwings ten opsigte van gebeurtenisse soos rooigety - gedeelde bedryfs- en bestuurskoste om voerpype skoon te hou Nadele van die integrasie van 'n SWTO ontsoutingsaanleg met 'n Suid-Afrikaanse perlemoenplaas sluit die volgende in: - vereis herleiding van perlemoentenk spoelwater weg van gereelde afvalwater - moontlike watervloei-aftye weens instandhoudingsbedrywighede op die perlemoenplaas Gebaseer op inligting uit die literatuur dra die vaste kapitaal koste waardeverminderings-koers (VKKWK) gewoonlik ongeveer 40% en die bedryfs- en instandhoudingskoste (B&I) ongeveer 60% by tot die produksiekoste per eenheid (PKE) van ontsoute water.Verder kan ’n SWTO ontsoutingsaanleg se inname-stelsel tussen 5% en 33% tot die VKKWK bydra afhangende van die aard en ontwerp van die aanleg. Gevolglik kan die inname-stelsel tussen 2% en 13% tot die PKE van ontsoute seewater bydra. Dit impliseer ‘n moontlike kostebesparing van tussen R0.15/m3 en R2.37/m3 vir die produksie van vars water wanneer die afvalwater van perlemoentenks ontsout word. Integrasie van 'n SWTO ontsoutingsaanleg met 'n Suid-Afrikaanse perlemoenplaas is uitvoerbaar en lewensvatbaar indien die nodige stappe en voorsorgmaatreëls geneem is om ‘n vlot en bestendige werking van die SWTO ontsoutingsaanleg te verseker. Kostebesparings vir alle belanghebbendes (beleggers) is moontlik indien daar oor die korrekte kontrak onderhandel kan word.