Objetivou-se nessa pesquisa comparar oito tipos de fios de NiTi superelásticos e termoativos, de seis empresas comerciais (GAC, TP, ORMCO, MASEL, MORELLI e UNITEK) àqueles com adição de cobre (CuNiTi 27 e 35OC, ORMCO), observando se as propriedades mecânicas dos dois últimos justificariam sua escolha clínica. Para tal foram realizados ensaios de tração e microscopia eletrônica de varredura. Os ensaios de tração foram realizados em máquina de ensaios mecânicos da marca EMIC, modelo DL10000, de 10 toneladas de capacidade, no Instituto Militar de Engenharia (IME). A composição química e a topografia superficial dos fios foram determinadas através da microscopia eletrônica de varredura em microscópio da marca JEOL, modelo JSM-5800 LV com sistema de microanálise EDS (energy dispersive spectroscopy). Os resultados mostraram que, de forma geral, os fios de NiTi termoativados apresentaram cargas mais suaves de desativação em relação aos superelásticos. Entre os fios que apresentaram as cargas biologicamente mais adequadas de desativação estão os termoativados da GAC e da UNITEK. Entre os fios de NiTi superelásticos, os de CuNiTi 27C da ORMCO foram os que apresentaram as cargas mais suaves de desativação, sendo semelhantes, estatisticamente (ANOVA), às apresentadas pelos fios de NiTi termoativados da UNITEK para a deformação de 4%. Quando comparados os fios de CuNiTi a 27 e a 35C, observou-se que os primeiros apresentaram forças de desativação de, aproximadamente, 1/3 das apresentadas pelos últimos, para a deformação de 4%. Quando analisada a microscopia eletrônica de varredura de superfície, os fios de NiTi superelásticos que apresentaram melhores acabamentos foram os da MASEL e MORELLI e os que apresentaram os piores acabamentos foram os de NiTi e CuNiTi 27C da ORMCO. Entre os termoativados, todos apresentaram marcas e ranhuras de trefilação bastante visíveis, com características inadequadas em termos de topografia de superfície, sendo que os de CuNiTi 35C da ORMCO e os da UNITEK apresentaram os piores acabamentos de superfície graças à presença de microcavidades formadas devido aos arrancamento de partículas, possivelmente de NiTi4. Quando analisada a morfologia da região de fratura observou-se a presença de deformação plástica, e de microcavidades, características de fratura do tipo dúctil com redução macroscópica do diâmetro, para todos os grupos de fios NiTi e CuNiTi ensaiados, sendo que os de CuNiTi 27 C e os termoativados da UNITEK apresentaram as menores microcavidades e os melhores acabamentos à fratura. Concluiu-se que os fios de CuNiTi 35C, além de terem apresentado as maiores cargas de desativação entre os fios de NiTi termoativados, apresentaram os piores acabamentos das superfícies, o que não justificaria sua escolha como os primeiros fios para utilização clínica. / Leveling and aligning orthodontic wires must be able to generate light and continuous forces. Thus need to have high springback and flexibility. For this purpose it was suggested a variety of supereslatic and termoactivated Nickel-Titanium (NiTi) wires that may offer a load-deformation curve, in a constant plataform. Copper NiTi wires are presented as exhibiting better thermoactivating properties for optimum-forces system with better dental movement control. The aim of this study was to compare 8 NiTi superelastic and thermoactivated wires of six different brands (GAC, TP, ORMCO, MASEL, MORELLI and UNITEK) to Copper addicted wires (CuNiTi 270C and 350C, ORMCO) to verify if the mechanical properties of Copper NiTi would support its clinical use. Stress-strain tests were done in Engeneering Military Institute (IME-Brazil), through test machine (EMIC- DL 10000 model). Scanning electronic microscope with energy dispersive spectroscopy (JOEL, JSM-5800 LV model) was used to determine chemical composition and superficial topography of the wires. Results showed that, in general, thermoactivated NiTi wires exhibited lower deactivation loads when compared to NiTi superelastics. Among the thermoactivated, the GAC and UNITEK ones are the lighter ones. Among the superelastics, the Copper NiTi 270C (ORMCO) were the lighter ones, statistically similar (ANOVA) to thermoactivated NiTi from UNITEK, for 4% strain. Once Copper NiTi 270C showed deactivated loads 62% lower than Copper NiTi 350C , under 4% strain. As regard to Scanning Electronic Microscopy results for superelastic NiTi wires, better superficial burnishing were found for MASEL and MORELLI ones. On the other hand, the worst were ORMCO Superelastic NiTi and CuNiTi 270C. The thermoactivated ones were superficially visibly marked with inadequate superficial topography. Copper NiTi 350 C and UNITEK showed the worst burnishing among the thermoactivated wires, linked to microtags. It was concluded that CuNiTi 350 C showed the greatest deactivation loads and not favorable superficial burning.

Deformation phenomena in shape memory alloys involve stress-, temperature-induced phase transformations and crystallographic variant conversion or reorientation, equivalent to a twinning operation. In near equiatomic NiTi, Ti rich compositions can exist near room temperature as a monoclinic B19' martensitic phase, which when deformed undergoes twinning resulting in strains as large as 8%. Upon heating, the martensite transforms to a cubic B2 austenitic phase, thereby recovering the strain and exhibiting the shape memory effect. Ni rich compositions on the other hand can exist near room temperature in the austenitic phase and undergo a reversible martensitic transformation on application of stress. Associated with this reversible martensitic transformation are macroscopic strains, again as large as 8%, which are also recovered and resulting in superelasticity. This work primarily focuses on neutron diffraction measurements during loading at the Los Alamos Neutron Science Center at Los Alamos National Laboratory. Three phenomena were investigated: First, the phenomena of hysteresis reduction and increase in linearity with increasing plastic deformation in superelastic NiTi. There is usually a hysteresis associated with the forward and reverse transformations in superelastic NiTi which translates to a hysteresis in the stress-strain curve during loading and unloading. This hysteresis is reduced in cold-worked NiTi and the macroscopic stress-strain response is more linear. This work reports on measurements during loading and unloading in plastically deformed (up to 11%) and cycled NiTi. Second, the tension-compression stress-strain asymmetry in martensitic NiTi. This work reports on measurements during tensile and compressive loading of polycrystalline shape-memory martensitic NiTi with no starting texture. Third, a heterogeneous stress-induced phase transformation in superelastic NiTi. Measurements were performed on a NiTi disc specimen loaded laterally in compression and associated with a macroscopically heterogeneous stress state. For the case of superelastic NiTi, the experiments related the macroscopic stress-strain behavior (from an extensometer or an analytical approach) with the texture, phase volume fraction and strain evolution (from neutron diffraction spectra). For the case of shape memory NiTi, the macroscopic connection was made with the texture and strain evolution due to twinning and elastic deformation in martensitic NiTi. In all cases, this work provided for the first time insight into atomic-scale phenomena such as mismatch accommodation and martensite variant selection. The aforementioned technique of neutron diffraction for mechanical characterization was also extended to engineering components and focused mainly on the determination of residual strains. Two samples were investigated and presented in this work; first, a welded INCONEL 718 NASA space shuttle flow liner was studied at 135 K and second, Ti-6Al-4V turbine blade components were investigated for Siemens Westinghouse Power Corporation. Lastly, also reported in this dissertation is a refinement of the methodology established in the author's masters thesis at UCF that used synchrotron x-ray diffraction during loading to study superelastic NiTi. The Los Alamos Neutron Science Center is a national user facility funded by the United States Department of Energy, Office of Basic Energy Sciences, under Contract No. W-7405-ENG-36. The work reported here was made possible by grants to UCF from NASA (NAG3-2751), NSF CAREER (DMR-0239512), Siemens Westinghouse Power Corporation and the Space Research Initiative.

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Η ανάπτυξη ευφυών υλικών, ή καλύτερα ευφυών συστημάτων, βασίζεται στην αξιοποίηση των λειτουργικών ιδιοτήτων μιας σειράς υλικών με κυριότερους εκπροσώπους τα υλικά με μνήμη σχήματος, τα ηλεκτρορεολογικά αιωρήματα και τα πιεζο/σιδηροηλεκτρικά στοιχεία. Το επιστημονικό και τεχνολογικό πεδίο των «ευφυών υλικών» επιχειρεί να αναπτύξει συστήματα υλικών των οποίων η επιτυχία δε θα βασίζεται στην εκπλήρωση πολύ υψηλών και σταθερών προδιαγραφών, αλλά στη δυνατότητα ελεγχόμενης μεταβολής της συμπεριφοράς τους. Η εργασία αυτή αναφέρεται σε κράματα με μνήμη σχήματος και στη μελέτη των συντελούμενων σε αυτά κρυσταλλογραφικών μετασχηματισμών, με τη μέθοδο της διαφορικής θερμιδομετρίας σάρωσης και τη μέθοδο της δυναμικής μηχανικής ανάλυσης. Στόχος της παρούσας εργασίας ήταν η μελέτη των μετασχηματισμών φάσεων προτανυσμένων συρμάτων SMA που είναι ενσωματωμένα στο εσωτερικό πολυμερικής μήτρας. Για λόγους αναφοράς εξετάσθηκε και η θερμική απόκριση των συνιστωσών υλικών. Το πρώτο μέρος της εργασίας προσφέρει μια βιβλιογραφική επισκόπηση του αντίστοιχου επιστημονικού πεδίου και το δεύτερο μέρος αναφέρεται στην πειραματική μελέτη του ίδιου θέματος. Στη συνέχεια δίνεται μια συνοπτική περιγραφή της διάρθρωσης της παρούσης εργασίας. Στο πρώτο κεφάλαιο γίνεται λόγος για τα ευφυή υλικά. Ως ευφυή υλικά αναφέρονται συστήματα που έχουν την ικανότητα να μεταβάλλουν τη συμπεριφορά τους ή ορισμένα χαρακτηριστικά τους (σχήμα, ιδιοσυχνότητα, συντελεστή απόσβεσης δονήσεων και άλλα) με δεδομένο και ελεγχόμενο τρόπο, εξ’ αιτίας μιας διέγερσης. Τα συστήματα αυτά ενσωματώνουν αισθητήρες και ενεργοποιητές, οι οποίοι συνδέονται μεταξύ τους με έναν κατάλληλο βρόχο ελέγχου. Στο ίδιο κεφάλαιο αναφέρονται τα υλικά που μπορούν να χρησιμοποιηθούν ως αισθητήρες και ενεργοποιητές και οι τύποι τους, τα είδη ελέγχου που έχουν επιτευχθεί, καθώς και εφαρμογές των ευφυών συστημάτων. Στο δεύτερο κεφάλαιο γίνεται αναφορά στα σύνθετα υλικά. Ως σύνθετο υλικό χαρακτηρίζεται ένα σύστημα δύο ή περισσότερων, διαφορετικών σε σύσταση και χημική δομή, υλικών τα οποία είναι φυσικά συνδεδεμένα μεταξύ τους. Τα σύνθετα υλικά αποτελούνται από μια συνεχή φάση, που λέγεται «μήτρα», ενισχυμένη με κάποιο υλικό που συνήθως αποκαλείται «ενισχυτικό ή πληρωτικό μέσο» και μια τρίτη φάση τη «διεπιφάνεια». Στο κεφάλαιο αυτό αναφέρονται οι κατηγορίες των σύνθετων υλικών, τα είδη μήτρας και εγκλεισμάτων, καθώς και τα χαρακτηριστικά της διεπιφάνειας. Στο τρίτο κεφάλαιο παρουσιάζονται τα ευφυή σύνθετα υλικά με ενσωματωμένα σύρματα με μνήμη σχήματος. Τα κράματα με μνήμη σχήματος εμφανίζουν την ικανότητα να μεταβάλλουν αντιστρεπτά ορισμένες φυσικές ιδιότητες του υλικού καθώς και το σχήμα τους. Εδώ αναλύεται ο ευθύς και αντίστροφος μαρτενσιτικός μετασχηματισμός, το φαινόμενο μνήμης σχήματος, τα κυριότερα κράματα μνήμης σχήματος που χρησιμοποιούνται και οι μηχανικές τους ιδιότητες, ενώ γίνεται αναφορά στις δυνατότητες και στους περιορισμούς των κραμάτων στις διάφορες εφαρμογές. Στο τέταρτο κεφάλαιο αναφέρονται τα υλικά που χρησιμοποιήθηκαν για την παρασκευή των ευφυών συστημάτων στην παρούσα εργασία. Αρχικά γίνεται λόγος για τη χημική δομή, τη θερμική κατεργασία και τις εφαρμογές εποξειδικών ρητινών. Στη συνέχεια αναφέρονται οι ίνες Kevlar® και αναλύεται η χημική δομή τους, τα είδη των ινών Kevlar® που υπάρχουν και οι εφαρμογές τους. Στο κεφάλαιο αυτό παρουσιάζονται και τα σύρματα με μνήμη σχήματος. Στο πέμπτο κεφάλαιο περιγράφεται ο τρόπος με τον οποίο παρασκευάστηκαν τα σύνθετα με ενσωματωμένα σύρματα με μνήμη σχήματος. Στο έκτο κεφάλαιο αναφέρονται οι πειραματικές τεχνικές που χρησιμοποιήθηκαν για τη μελέτη των δοκιμίων. Εδώ αναφέρονται σε συντομία γενικά στοιχεία για τη μέθοδο της διαφορικής θερμιδομετρίας σάρωσης (DSC) και για τη μέθοδο της δυναμικής μηχανικής ανάλυσης (DMA). Επίσης, περιγράφονται οι συσκευές της διαφορικής θερμιδομετρίας σάρωσης και της δυναμικής μηχανικής ανάλυσης που χρησιμοποιήθηκαν για τη μελέτη της θερμικής και μηχανικής απόκρισης των δοκιμίων. Στο έβδομο κεφάλαιο παρατίθενται τα πειραματικά αποτελέσματα για δοκίμια Ni-Ti, Ni-Ti-Cu με 6% σε Cu, Ni-Ti-Cu με 12% σε Cu και για σύνθετα δοκίμια NiTi με προτάνυση 3%, NiTiCu (6% Cu) με προτάνυση 2%, NiTiCu (12% Cu) με προτάνυση 3%, που μελετήθηκαν με τη διάταξη της διαφορικής θερμιδομετρίας σάρωσης (DSC). Επιπλέον, παρουσιάζονται τα πειραματικά αποτελέσματα για σύρματα Ni-Ti-Cu με 12% σε Cu και Ni-Ti, καθώς και για σύνθετα Ni-Ti-Cu (12% Cu) με 3% προτάνυση και για ρητίνη με ίνες Kevlar 29®, που μελετήθηκαν με διάταξη δυναμικής μηχανικής ανάλυσης (DMA). Στο επόμενο κεφάλαιο σχολιάζονται τα αποτελέσματα αυτά, ενώ στο τελευταίο κεφάλαιο αναφέρονται τα συμπεράσματα που προκύπτουν από τη μελέτη των αποτελεσμάτων. / Exploiting the functional properties of materials such as shape memory alloys, electrorheological suspensions and piezo/ferroelectric elements results in the development of smart materials or systems. In the scientific and technological field of smart materials the major achievement is not related to the values of specific physical properties but to the “adopted” ability to control their own behaviour. The subject of the present work concerns the crystallographic transformations of Shape Memory Alloys (SMA) under constrained conditions. The occurring transitions are studied experimentally by means of Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA). The first part of this work is a bibliographical review of the field, while the second one is the experimental study of the same subject. In the following lines, a short description, of the present thesis is given. The first chapter gives an introduction to smart materials. Composite systems, which under the influence of an external cause, can vary their behaviour or some characteristics (shape, natural vibration frequency, damping coefficient etc) in a specific and controllable way, are referred as smart materials. These systems incorporate sensors and actuators, which in turn are connected by a suitable control loop. Suitable materials for being employed as sensors and actuators, as well as the types of the, up to now, achieved control are also discussed. Chapter two covers briefly, fundamental aspects of composite materials. A system of two or more different, in composition and chemical structure, materials physically bonded between of them is characterised as a composite material. Composite materials are consisted from a continuous phase, often called “matrix”, and a discrete phase, called “reinforcing or filling phase”. Composite materials exhibit always a third phase, namely interface, between matrix and reinforcement. In this chapter the types of composites, matrices, fillers and the characteristics of interface are referred. Chapter three presents smart composite systems with embedded shape memory alloys (SMA). Shape memory alloys have the ability to change, reversibly, a number of characteristics, including their own shape. In this chapter direct and reverse martensitic transformation, shape memory effect, important shape memory alloys and their mechanical properties, as well as a short description of the manufacturing procedure of smart systems with embedded shape memory alloys, is presented. In the fourth chapter the employed materials for the production of the smart systems are discussed. The chemical structure, the curing procedure and the applications of epoxy resins are referred. Aramid fibres, such as Kevlar® fibres are also discussed, connecting their reinforcing role with their microstructure. Chapter five describes analytically the preparation procedure of the specimens. Next chapter describes the main characteristics of differential scanning calorimetry, dynamic mechanical analysis, as well and the devices used to study the thermal and mechanical response of the specimens. Chapters seven and eight present the experimental results of all the examined specimens and the resulting discussion respectively. Finally, concluding remarks and possible future work are included in chapter nine.

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<p>The main goal of this thesis research is to expand the range of unique properties of phase transforming cellular materials (PXCMs), a new class of architected materials, and to extend their applicability both in the engineering disciplines and in the medical field. A novel aspect of PXCMs is their unique energy dissipation during loading via a snapping mechanism associated with a geometric transition between one stable configuration to another stable configuration at the unit cell level. Phase transformation is analogous to displacive transformations, such as martensitic transformations in shape memory alloys, with no change in configurational entropy. To accomplish this goal, three problem areas are addressed with the first exploring the effects of length scale as added structural hierarchy on material properties and energy dissipation, the second providing an analysis of the durability of architected materials via a novel additive manufacturing method, and the third, an extension into the medical field. Two examples are provided that demonstrate the effects of length scale as added structural hierarchy on material properties, and a machine learning approach for the feasible design of materials with additional levels of structural hierarchy is presented. A simple design approach coupled with a novel additive manufacturing method is discussed for the design of architected materials with high durability. Lastly, a concept for de-clogging bile stents via a temperature driven, shape-memory mechanism inspired by peristaltic locomotion in the human esophagus is presented.</p>

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