Dynamic (or 2D) FT-IR spectroscopy in combination withpolarized IR irradiation has been used in this work to studywood polymer orientation and interactions on theultrastructural level in wood fibers in the native state aswell as the effects of different pulping processes. The woodpolymer interactions were studied under both dry and humidconditions. The matrix of lignin and hemicelluloses located between thewell-ordered cellulose fibrils in the wood cell wall of sprucewas here shown to be more highly ordered than has earlier beenrevealed. It was confirmed that glucomannan is orientedparallel to the cellulose fibrils and is highly coupled to it.The lignin was also shown to have a main orientation in thestructure although this is probably not as strong as that ofglucomannan. The orientation of the lignin may derive from thefact that the polysaccharides act as templates during thelignification of the cell wall. This organization implies thatnot only the cellulose but also the lignin and thehemicelluloses have different mechanical properties in thelongitudinal and cross-fiber directions. The ability to gain molecular information on the stresstransfer in polymers with dynamic FT-IR spectroscopy made itpossible to verify experimentally earlier molecularcalculations on the stress transfer within the cellulose chain.It was also possible to show, on the molecular level, thedominant importance of the cellulose fibrils for the stresstransfer in the longitudinal direction of pulp fibers,including lignin-rich mechanical pulp fibers. The glucomannanof softwood fibers was also shown to participate in the stresstransfer in the fiber direction indicating a close associationwith the cellulose, whereas the xylan showed no dynamicresponse. Already under dry conditions, the lignin was shown tohave a more viscoelastic response than the polysaccharidesduring the loading of pulp fibers and it was thus able to moveindependently of the cellulose. The enhanced spectral resolution obtained with dynamic FT-IRspectroscopy made it possible to study the crystalstructure/chain order of cellulose in pulp fibers. Thepossibility of following changes in the relative cellulose Iallomorph composition of pulp fibers was demonstrated for somechemical pulps. Dynamic FT-IR experiments under humid conditions and ofelevated temperatures made it possible to study the softeningof the biopolymers in their native environment. This was alsodemonstrated for some different pulps, and this may be apromising tool for obtaining viscoelastic information on themolecular level in composite systems such as wood fibers. <b>Keywords:</b>cellulose, cooperation, crystallinity, dynamictest, glucomannan, hardwood, holocellulose, humidity, infraredspectroscopy, kraft pulp, lignin, mechanical pulp, orientation,polarised light, softwood, strain, sulphite pulp,viscoelasticity, xylan

<p>Dynamic (or 2D) FT-IR spectroscopy in combination withpolarized IR irradiation has been used in this work to studywood polymer orientation and interactions on theultrastructural level in wood fibers in the native state aswell as the effects of different pulping processes. The woodpolymer interactions were studied under both dry and humidconditions.</p><p>The matrix of lignin and hemicelluloses located between thewell-ordered cellulose fibrils in the wood cell wall of sprucewas here shown to be more highly ordered than has earlier beenrevealed. It was confirmed that glucomannan is orientedparallel to the cellulose fibrils and is highly coupled to it.The lignin was also shown to have a main orientation in thestructure although this is probably not as strong as that ofglucomannan. The orientation of the lignin may derive from thefact that the polysaccharides act as templates during thelignification of the cell wall. This organization implies thatnot only the cellulose but also the lignin and thehemicelluloses have different mechanical properties in thelongitudinal and cross-fiber directions.</p><p>The ability to gain molecular information on the stresstransfer in polymers with dynamic FT-IR spectroscopy made itpossible to verify experimentally earlier molecularcalculations on the stress transfer within the cellulose chain.It was also possible to show, on the molecular level, thedominant importance of the cellulose fibrils for the stresstransfer in the longitudinal direction of pulp fibers,including lignin-rich mechanical pulp fibers. The glucomannanof softwood fibers was also shown to participate in the stresstransfer in the fiber direction indicating a close associationwith the cellulose, whereas the xylan showed no dynamicresponse. Already under dry conditions, the lignin was shown tohave a more viscoelastic response than the polysaccharidesduring the loading of pulp fibers and it was thus able to moveindependently of the cellulose.</p><p>The enhanced spectral resolution obtained with dynamic FT-IRspectroscopy made it possible to study the crystalstructure/chain order of cellulose in pulp fibers. Thepossibility of following changes in the relative cellulose Iallomorph composition of pulp fibers was demonstrated for somechemical pulps.</p><p>Dynamic FT-IR experiments under humid conditions and ofelevated temperatures made it possible to study the softeningof the biopolymers in their native environment. This was alsodemonstrated for some different pulps, and this may be apromising tool for obtaining viscoelastic information on themolecular level in composite systems such as wood fibers.</p><p><b>Keywords:</b>cellulose, cooperation, crystallinity, dynamictest, glucomannan, hardwood, holocellulose, humidity, infraredspectroscopy, kraft pulp, lignin, mechanical pulp, orientation,polarised light, softwood, strain, sulphite pulp,viscoelasticity, xylan</p>

La valorisation de la biomasse lignocellulosique est aujourd’hui un enjeu majeur du fait de la réduction des ressources fossiles. Séparer chaque constituant pour les valoriser de la meilleure façon possible est l’objectif des bioraffineries papetières. L’effluent papetier, la liqueur noire, est actuellement brûlé pour produire de l’énergie, mais sa gazéification permettrait d’augmenter ces rendements énergétiques. Mais pour cela une cuisson sans soufre du bois est nécessaire, le soufre inhibant la gazéification.Cette étude a donc porté en premier lieu sur la faisabilité d’un fractionnement sans soufre du bois, plus ardu qu’un procédé kraft traditionnel contenant du soufre. Le travail a été effectué sur les bois résineux, ceux-ci étant plus difficiles à délignifier que les bois feuillus. Une étape d’autohydrolyse du bois, préalable au fractionnement à la soude, a été effectuée afin d’extraire les hémicelluloses pour une valorisation ultérieure. Les travaux ont montré que ce prétraitement permettait de délignifier le bois plus facilement et ainsi d’envisager un fractionnement sans soufre. La cellulose obtenue par ce procédé présente une pureté et un degré de polymérisation suffisants pour envisager son utilisation pour de la viscose ou pour des applications chimiques.La lignine ne présentant pas de différences structurelles majeures entre du bois préhydrolysé ou non, les complexes entre la lignine et les hydrates de carbone (LCC) ont été analysés. Il a été montré que la préhydrolyse modifie significativement la quantité et la composition de ces complexes, permettant d’expliquer par là les résultats obtenus. / The valorization of lignocellulosic biomass is nowadays a major issue due to the reduction of fossil resources. Separating each component to valorize them the best way as possible is the goal of the pulp and paper biorefineries. The effluent of the mill, called the black liquor, is currently burnt to produce energy, but gasification would increase the energy efficiency. For this, a sulfur-free cooking of wood is necessary, as sulfur inhibits gasification.Therefore this study first focused on the feasibility of cooking without sulfur, which is more difficult than a conventional kraft cooking containing sulfur. The work was done on softwood which is more difficult to delignify than hardwood. The wood was first pretreated with an autohydrolysis to remove hemicelluloses for further valorization.The results were conclusive for the production of cellulose pulp for chemical applications. To explain the differences obtained, structural differences of wood components were looked for. Lignin did not show major differences whether the wood was prehydrolyzed or not, whereas the complexes between lignin and carbohydrates (LCCs) showed significant differences, which would explain the results obtained.

Le renouveau des biocarburants pourrait être aussi celui de l’industrie chimique de la pâte àpapier, en diversifiant l’éventail des produits fabriqués à partir de bois. Cette étude porte surl’intégration d’une extraction des hémicelluloses du bois au procédé Kraft dans le cadre d’une coproductionde fibres cellulosiques et de bioéthanol.Le travail expérimental de cette étude balaie l’ensemble du procédé depuis l’extraction de plus dela moitié des hémicelluloses de bois de résineux, par autohydrolyse ou par hydrolyse à l’acidedilué, jusqu’à la production de fibres cellulosiques blanchies et d’éthanol obtenu par la fermentationdes hydrolysats.Les pâtes de bois préhydrolysé se sont distinguées par de très bonnes aptitudes à ladélignification lors de la cuisson Kraft et lors du blanchiment à l’oxygène. Une analyse desconstituants des pâtes de bois préhydrolysé a permis de comprendre pourquoi la préhydrolyseconduit à une diminution du rendement de cuisson (perte de lignine et de la totalité deshémicelluloses dont les xylanes). L’analyse des lignines de pâtes écrues de bois préhydrolysé apermis d’émettre une hypothèse quant à l’excellente aptitude de ces pâtes à la délignification lorsdu blanchiment à l’oxygène.En définitive, l’intégration d’une extraction des hémicelluloses à une usine Kraft telle qu’elle estproposée par cette étude permet d’obtenir à partir de 100 kg de bois de résineux, 27 à 36kilogrammes de fibres cellulosiques blanchies et jusqu’à 6 litres de bioéthanol. Ces fibrescellulosiques blanchies présentent des caractéristiques attrayantes pour la production de cellulose àusage chimique ou de nanocristaux de cellulose. / Biofuel revival could be a great opportunity for the chemical pulp industry to widen the range ofits products made from wood. This thesis deals with the integration of a softwood hemicelluloseextraction step prior to the Kraft pulping process in order to produce both cellulose fibres andbioethanol.In this study the experimental work covers the entirety of the process: from the extraction ofmore than half of the hemicelluloses from wood either by autohydrolysis or dilute acid hydrolysis tothe production of bleached cellulosic fibres as well as ethanol from fermentated wood hydrolyzates.Prehydrolyzed wood and their subsequent pulps stood out by their excellent delignification abilityduring Kraft cooking and oxygen bleaching. Quantitative analysis of the main constituants of thepulps showed why prehydrolysis leads to decreased Kraft pulp yields (extra lignin loss andhemicelluloses loss including xylans). A range of hypotheses to explain the good delignificationability of prehydrolyzed wood Kraft pulps during oxygen bleaching was narrowed to one by Kraftlignin analysis.The overall results of the hemicellulose extraction prior to Kraft pulping as it has been defined inthis study showed that from 100 kg of softwood, 27 to 36 kg of bleached cellulosic fibres and 6litres of ethanol could be produced. The bleached cellulosic fibres are of great interest for dissolvingpulp or cellulose nanocrystals production.

The aim of this work is to contribute to the process development of the ECF light bleaching sequence Q(OP)D(PO) by providing a better understanding of the bleaching of softwood kraft pulp. There are few published studies on this type of sequence, and more knowledge is needed on how to reduce environmental impact, improve cost-effectiveness and ensure a high pulp quality. Firstly, this research showed that using a pH buffer to stabilize the pH at a near-neutral level during bleaching with chlorine dioxide can lower the formation of adsorbable organically bound halogens (AOX) without altering the bleaching efficiency. A near-neutral pH decreases the formation of strongly chlorinating species so that the AOX content in the bleaching effluents is reduced by up to 30%. The increased pH in the near-neutral pH D stage compared with the reference lowered the chlorine dioxide consumption, resulting in a higher kappa number and viscosity. A lower degradation of hexenuronic acid correlated well with a lower AOX content in the effluents, affirming earlier theories that hexenuronic acid has an important impact on AOX formation. Secondly, this research aimed at studying bleachability in (OO)Q(OP)D(PO). The bleachability was defined as delignifying and brightness gain bleachability, which is suited to ECF light bleaching sequences. The delignifying and brightness gain bleachability were used to evaluate the stages in (OO)Q(OP)D(PO) in regard to the unbleached kappa number. When comparing different stages, it is possible to distinguish the bleaching efficiency in each stage. For this ECF light sequence, the bleachability depends on the purpose of the stage. It was found that in the stages that are mainly delignifying (OO and D), a higher unbleached kappa number is beneficial for the delignifying bleachability, although the brightness gain is not improved. However, in the stages that are mainly brightness increasing (OP and PO), the brightness gain bleachability is improved by a lower unbleached kappa number. Thirdly, the bleaching of the pulp samples in this study with the ECF light sequence was most effective with a kappa number around 32 after cooking. Although an even higher kappa number resulted in a higher yield after cooking, it seemed that this bleaching sequence cannot preserve the yield gain. Kappa number 32 also gave the best results in regard to brightness ceiling and viscosity. On the other hand, kappa number 27 was the most favourable with regard to yellowing and chemical charge. / <p>Examinator: Helena Håkansson, lektor, Karlstads universitet</p>

For paper producers, an understanding of the development of strength properties in the paper is of uttermost importance. Strong papers are important operators both in the traditional paper industry as well as in new fields of application, such as fibre-based packaging, furniture and light-weight building material. In the work reported in this thesis, three approaches to increasing paper strength were addressed: mixing different pulps, multilayering and reinforcement with man-made fibres. In specific: The effects of mixing Swedish softwood kraft pulp with southern pine or with abaca (Musa Textilis) were investigated. Handsheets of a softwood kraft pulp with the addition of abaca fibres were made in a conventional sheet former. It was seen that the addition of abaca fibres increased the tearing resistance, fracture toughness, folding endurance and air permeance. Tensile strength, tensile stiffness and tensile energy absorption, however, decreased somewhat. Still it was possible to add up to about 60% abaca without any great loss in tensile strength. As an example, with the addition of 30% abaca, the tear index was increased by 36%, while the tensile index was decreased by 8%. To study the effect of stratification, a handsheet former for the production of stratified sheets, the LB Multilayer Handsheet Former was evaluated. The advantage of this sheet former is that it forms a stratified sheet at low consistency giving a good ply bond. It was shown to produce sheets with good formation and the uniformity, evaluated as the variation of paper properties, is retained at a fairly constant level when the number of layers in the stratified sheets is increased. The uniformity of the sheets produced in the LB Multilayer Handsheet Former is generally at the same level as of those produced in conventional sheet formers. The effects of placing southern pine and abaca in separate layers, rather than mixing them homogeneously with softwood pulp were studied. Homogeneous and stratified sheets composed of softwood and southern pine or softwood and abaca were produced in the LB Multilayer Handsheet Former. It was found that by stratifying a sheet, so that a pulp with a high tear index and a pulp with a high tensile index are placed in separate layers, it was possible to increase the tear index by approximately 25%, while the tensile index was decreased by 10-20%. Further, by mixing a pulp with less conformable fibres and no fines with a pulp with more flexible fibres and fines, a synergy in tensile strength (greater strength than that predicted by linear mass fraction additivity) was obtained. The effects of stratifying sheets composed of softwood and abaca were compared to the effects of refining the softwood pulp. Homogeneous and stratified sheets composed of softwood with three different dewatering resistances and abaca were also produced in the LB Multilayer Handsheet Former. It was found that by stratifying the sheets the tear index was retained while the tensile index was increased by the refining. The effects of reinforcing softwood pulp of different dewatering resistances with man-made fibres with low bonding ability were also investigated. Man-made fibres (i.e. regenerated cellulose, polyester and glass fibres) were added in the amounts 1, 3, or 5 wt% to softwood pulp of three different dewatering resistances. It was found that with refining of a softwood pulp and subsequent addition of long fibres with low bonding ability the tensile-tear relationship can be shifted towards higher strength values. The bonding ability of the man-made fibres was evaluated by pull-out tests and the results indicated that, in relation to the fibre strength, regenerated cellulose (lyocell) was most firmly attached to the softwood network while the glass fibres were most loosely attached.

The textile industry is one of the largest industries in the world and it causes up to 10 % of the global greenhouse gas emissions. With large environmental issues of cotton- and oil-based textiles, other options are explored such as man-made fibers producing fibers like viscose and lyocell. Renewcell is a sustaintech company within textile recycling, producing Circulose®. Circulose® is a dissolving pulp made from 100 % recycled cotton material. It can be used to produce man-made fibers such as viscose or lyocell. The viscose process uses chemical modification to make man-made fibers for the textile industry. The process has changed during the years, but the main steps remains the same and was the outline for the method used in this thesis.  The aim of the thesis was to examine the mechanical properties dry tenacity, dry elongation and dry titer and how these change for various viscose filaments made from recycled cotton textile pulp and dissolving wood pulp from softwood. Evaluating the impact that different spinning conditions had on the mechanical properties. Quality of the viscose dope and the viscose filament was analyzed with ball-fall, filterability and microscopic imaging. The purpose was to gain an understanding for the new dissolving pulp made from recycled cotton textile pulp when used to produce viscose dope and viscose filament. By varying the spinning conditions, the impact it had on the mechanical properties for viscose filaments made of recycled cotton textile pulp could be evaluated.  In this thesis, 4 different types of viscose filaments were examined: 100 % dissolving wood pulp; 100 % recycled cotton textile pulp; a blend of 50 % recycled cotton textile pulp and 50 % dissolving wood pulp; and a blend of 70 % recycled cotton textile pulp and 30 % dissolving wood pulp. The filaments were produced by preparing a viscose dope from dissolving pulp, followed by wet spinning. The result showed that good viscose dopes and viscose filaments could be produced from all pulps and blends. Similar mechanical properties was obtained for 100 % dissolving wood pulp and 100 % recycled cotton textile pulp. The tenacity and titer changed with the different blends, and the spinning conditions affected mostly the elongation. The viscose dope’s containing recycled cotton textile pulp eventually had lumps forming and a slight increase in breakage.  The conclusion of this thesis was that viscose filament of 100 % recycled cotton textile pulp and blends with recycled cotton textile pulp was successfully spun, the mechanical properties obtained was promising and showed great possibilities for improvement by altering the spinning conditions. Using a larger amount of recycled cotton textile pulp could lower some sustainability issues regarding the viscose production. Several aspects of the laboratory viscose process can be improved by further research. A focus on optimizing the viscose dope and synthetic fiber handling, analyzing the black particles, lowering lumps and breakage for the viscose containing recycled cotton textile pulp would be optimal. / Textilindustrin är idag en av de största industrierna i världen och orsakar upp till 10 % av de globala växthusgaserna. Det finns stora miljöproblem med bomull och olje-baserade textilier, därför utforskas andra alternativ som till exempel regenererade cellulosafiber som lyocell och viskos. Renewcell är ett sustaintech företag med fokus på textilåtervinning och tillverkar produkten Circulose®. Circulose® är en dissolvingmassa tillverkad av 100 % återvunnet bomullsmaterial, det kan användas för att tillverka regenererade cellulosafiber så som viskos och lyocell. Viskosprocessen använder kemiska modifieringar för att få fram regenererade cellulosafiber som sedan till exempel kan användas i textilier. Viskosprocessen har ändrats under åren men de huvudsakliga stegen kvarstår och har använts som riktlinje för metoden i denna studie.  Målet med detta arbete var att undersöka de mekaniska egenskaperna torr brottstyrka, torr maximal töjning före brott och torr vikt per längdenhet for viskosfilament, samt hur det förändras för olika viskosfilament tillverkade av återvunnen bomullstextilmassa och dissolving vedmassa av barrved. Påverkan som olika spinnförhållanden hade på de mekaniska egenskaperna analyserades. Kvaliteten på viskosdop och viskosfilament att utvärderas med kulfall, filtrerbarhet och mikroskopi. Syftet var att få en ökad förståelse för den nya dissolvingmassan tillverkad av återvunnen bomullstextil när den används för att tillverka viskosdop och viskosfilament. Genom att variera spinnförhållandena kunna utvärdera inverkan på de mekaniska egenskaperna hos viskosfilament av återvunnen bomullstextilmassa.  I detta arbete undersöktes 4 olika typer av viskosfilament, 100 % dissolving vedmassa, 100 % återvunnen bomullstextilmassa, en blandning med 50 % återvunnen bomulls textilmassa och 50 % dissolving vedmassa och en blandning med 70 % återvunnen bomullstextilmassa och 30 % dissolving vedmassa. Filament tillverkades genom framställning av viskosdop från dissolvingmassa följt av våt-spinning. Resultatet visade att bra viskosdop och viskosfilament kunde framställas utifrån alla massor och blandningar. Liknande mekaniska egenskaper uppnåddes för 100 % dissolving vedmassa och 100 % återvunnen bomullstextilmassa. Brottstyrka och vikt per längdenhet varierade för olika blandningar, variationen i spinningförhållande påverkade mestadels maximala töjningen. Mer klumpar och brott uppstod för spinning av viskosdop bestående av återvunnen bomulls textilmassa.  Slutsatsen för detta arbete var att viskosfilament av 100 % återvunnen bomulls textilmassa och blandningar innehållande återvunnen bomullstextilmassa kunde med framgång spinnas, de erhållna mekaniska egenskaperna var lovande och visade på stora förbättringsmöjligheter genom att variera spinningsförhållanden. Att använda en större mängd återvunnen bomullstextilmassa skulle kunna förbättra vissa hållbarhetsaspekter gällande viskosproduktionen. Flera aspekter av laboratorieviskosprocessen kan förbättras genom ytterligare forskning. Ett fokus på att optimera viskosdopar och syntetfiberhantering, undersöka svarta partiklar, minska klumpar och brott för viskos innehållande återvunnen bomullstextilmassa skulle vara optimalt.

<p>Converting wood into paper is a complex process involving many different stages, one of which is pulping. Pulping involves liberating the wood fibres from each other, which can be done either chemically or mechanically. This thesis focuses on the most common chemical pulping method, the kraft cooking process, and especially on a recently developed improvement of the impregnation phase, which is the first part of a kraft cook.</p><p>Extended impregnation kraft cooking (EIC) technique is demonstrated to be an improvement of the kraft pulping process and provides a way to utilize softwood to a higher degree, at higher pulp yield. We demonstrate that it is possible to produce softwood (<em>Picea abies</em>) kraft pulp using a new cooking technique, resulting in a pulp that can be defibrated without inline refining at as high lignin content as 8% on wood, measured as kappa numbers above 90. Lignin is the wood constituent that holds the wood fibres together in the wood matrix. The new cooking technique uses the differences in reaction rate between the diffusion and consumption of hydroxide ions; it is used to ensure a homogenous impregnation of wood chips at lower impregnation temperatures and longer impregnation times than are generally used in the industry. The applied cooking temperatures are also substantially lower than those used in conventional kraft pulping systems, promoting uniform delignification. This results in a narrower kappa number distribution than in lab-cooked conventional kraft pulp.</p><p>High-kappa-number pulps were investigated for pulp sheet properties such as tensile strength, tensile stiffness, and compression strength. It was demonstrated that an EIC pulp of kappa number 95 has strength properties comparable to those of a conventional pulp of kappa number 82. Comparing the effects of starch multilayers on conventional and EIC pulps reveals similar effects. The use of the starch multilayer treatment increased the tensile index and decreased the tensile stiffness and short-span compression test (SCT) indices.</p><p>The EIC technique has also been used to produce a series of bleachable-grade pulps. The results indicate the possibility of increasing the lignin content of the pulp entering the oxygen delignification stage, since the reject content of gently defibered pulp is lower than 0.1% at kappa number 49.</p><p>In this thesis, we recommend that wood chips be impregnated for 2 h at 110 °C to neutralize acidic compounds in the wood and impregnate the chips with cooking chemicals, and that the ensuing cook be performed at 135–140 °C, depending on the target kappa number. We also recommend increasing the available amounts of cooking chemicals in the impregnation stage by using a higher liquor-to-wood ratio and keeping the alkali profile fairly high in the ensuing cook. This concept will reduce the amount of reject material, increase the pulping uniformity, and increase the selectivity towards lignin degradation in the kraft cook.</p> / <p>Omvandling av ved till papper är en komplicerad process som består av många olika steg där ett är massaframställningen (eng. <em>pulping</em>). Massaframställning medför att vedfibrerna frigörs från varandra på kemisk eller mekanisk väg. Denna avhandling fokuserar på den vanligaste kemiska metoden, sulfatkokning och speciellt den nyligen utvecklade förbättringen av impregnerings fasen, som är den första delen av ett sulfatkok. <em></em></p><p>Här visas att<em> Extended Impregnation kraft Cooking </em>(EIC) innebär en förbättring av sulfatkokningen och ett sätt att uppnå högre vedutnyttjande vid högre utbyte för barrved. Vi visar att det är möjligt att producera barrvedsmassa med en ny kokningsprincip som resulterar i en massa som är defibrerbar utan inline-raffinering vid så högt lignin innehåll som 8% (på ved), mätt som kappatal över 90. Lignin är den vedkomponent som håller ihop vedfibrerna i vedmatrisen. Kokningsprincipen utnyttjar skillnaderna i reaktionshastighet mellan diffusion och konsumtion av hydroxidjoner och nyttjas till att skapa en homogen impregnering av vedflisen vid lägre impregneringstemperatur och under längre tid än vad som vanligen används i industrin. De använda koktemperaturerna är också betydligt lägre än vid konventionell sulfatkokning vilket gynnar jämn delignifiering. Detta resulterar i en smalare kappatalsfördelning jämfört med laboratoriekokade konventionella massor.</p><p>Massor med höga kappatal undersöktes med avseende på egenskaper hos handark, såsom dragstyrka, dragstyvhet och kompressionsstyrka Det visades att handark från EIC massa vid kappatal 95 hade jämförbara styrkeegenskaper med konventionell massa vid kappatal 82. Vid jämförelse av effekten av stärkelse multilager på konventionella och EIC massor avslöjar liknande effekter. Användningen av stärkelsemultilager ökade dragindex och minskade dragstyvhets- och kompressions index (SCT, short-compression test).</p><p>Kokprincipen har även använts för att ta fram en serie blekbara massor. Resultaten visar på möjligheten att öka lignininnehållet i massan in till i syrgasdelignifierings-steget eftersom spetinnehållet för milt defibrerad massa var lägre än 0,1% vid kappatal 49.</p><p>I den här avhandlingen rekommenderar vi att vedflis impregneras i 2 timmar vid 110 °C för att neutralisera sura komponenter i veden och impregnera flisen med kokkemikalier, samt att utföra det efterföljande koket vid 135–140 °C beroende på önskat kappatal. Vi rekommenderar även att öka den tillgängliga mängden kokkemikalier i impregneringssteget genom att använda högre vätske-ved förhållande och att hålla alkali profilen relativt hög i det efterföljande koket. Detta koncept reducerar spetmängden, ger jämnare kokning och ökar selektiviteten för nedbrytning av lignin i sulfatkoket.</p>

Converting wood into paper is a complex process involving many different stages, one of which is pulping. Pulping involves liberating the wood fibres from each other, which can be done either chemically or mechanically. This thesis focuses on the most common chemical pulping method, the kraft cooking process, and especially on a recently developed improvement of the impregnation phase, which is the first part of a kraft cook. Extended impregnation kraft cooking (EIC) technique is demonstrated to be an improvement of the kraft pulping process and provides a way to utilize softwood to a higher degree, at higher pulp yield. We demonstrate that it is possible to produce softwood (Picea abies) kraft pulp using a new cooking technique, resulting in a pulp that can be defibrated without inline refining at as high lignin content as 8% on wood, measured as kappa numbers above 90. Lignin is the wood constituent that holds the wood fibres together in the wood matrix. The new cooking technique uses the differences in reaction rate between the diffusion and consumption of hydroxide ions; it is used to ensure a homogenous impregnation of wood chips at lower impregnation temperatures and longer impregnation times than are generally used in the industry. The applied cooking temperatures are also substantially lower than those used in conventional kraft pulping systems, promoting uniform delignification. This results in a narrower kappa number distribution than in lab-cooked conventional kraft pulp. High-kappa-number pulps were investigated for pulp sheet properties such as tensile strength, tensile stiffness, and compression strength. It was demonstrated that an EIC pulp of kappa number 95 has strength properties comparable to those of a conventional pulp of kappa number 82. Comparing the effects of starch multilayers on conventional and EIC pulps reveals similar effects. The use of the starch multilayer treatment increased the tensile index and decreased the tensile stiffness and short-span compression test (SCT) indices. The EIC technique has also been used to produce a series of bleachable-grade pulps. The results indicate the possibility of increasing the lignin content of the pulp entering the oxygen delignification stage, since the reject content of gently defibered pulp is lower than 0.1% at kappa number 49. In this thesis, we recommend that wood chips be impregnated for 2 h at 110 °C to neutralize acidic compounds in the wood and impregnate the chips with cooking chemicals, and that the ensuing cook be performed at 135–140 °C, depending on the target kappa number. We also recommend increasing the available amounts of cooking chemicals in the impregnation stage by using a higher liquor-to-wood ratio and keeping the alkali profile fairly high in the ensuing cook. This concept will reduce the amount of reject material, increase the pulping uniformity, and increase the selectivity towards lignin degradation in the kraft cook. / Omvandling av ved till papper är en komplicerad process som består av många olika steg där ett är massaframställningen (eng. pulping). Massaframställning medför att vedfibrerna frigörs från varandra på kemisk eller mekanisk väg. Denna avhandling fokuserar på den vanligaste kemiska metoden, sulfatkokning och speciellt den nyligen utvecklade förbättringen av impregnerings fasen, som är den första delen av ett sulfatkok. Här visas att Extended Impregnation kraft Cooking (EIC) innebär en förbättring av sulfatkokningen och ett sätt att uppnå högre vedutnyttjande vid högre utbyte för barrved. Vi visar att det är möjligt att producera barrvedsmassa med en ny kokningsprincip som resulterar i en massa som är defibrerbar utan inline-raffinering vid så högt lignin innehåll som 8% (på ved), mätt som kappatal över 90. Lignin är den vedkomponent som håller ihop vedfibrerna i vedmatrisen. Kokningsprincipen utnyttjar skillnaderna i reaktionshastighet mellan diffusion och konsumtion av hydroxidjoner och nyttjas till att skapa en homogen impregnering av vedflisen vid lägre impregneringstemperatur och under längre tid än vad som vanligen används i industrin. De använda koktemperaturerna är också betydligt lägre än vid konventionell sulfatkokning vilket gynnar jämn delignifiering. Detta resulterar i en smalare kappatalsfördelning jämfört med laboratoriekokade konventionella massor. Massor med höga kappatal undersöktes med avseende på egenskaper hos handark, såsom dragstyrka, dragstyvhet och kompressionsstyrka Det visades att handark från EIC massa vid kappatal 95 hade jämförbara styrkeegenskaper med konventionell massa vid kappatal 82. Vid jämförelse av effekten av stärkelse multilager på konventionella och EIC massor avslöjar liknande effekter. Användningen av stärkelsemultilager ökade dragindex och minskade dragstyvhets- och kompressions index (SCT, short-compression test). Kokprincipen har även använts för att ta fram en serie blekbara massor. Resultaten visar på möjligheten att öka lignininnehållet i massan in till i syrgasdelignifierings-steget eftersom spetinnehållet för milt defibrerad massa var lägre än 0,1% vid kappatal 49. I den här avhandlingen rekommenderar vi att vedflis impregneras i 2 timmar vid 110 °C för att neutralisera sura komponenter i veden och impregnera flisen med kokkemikalier, samt att utföra det efterföljande koket vid 135–140 °C beroende på önskat kappatal. Vi rekommenderar även att öka den tillgängliga mängden kokkemikalier i impregneringssteget genom att använda högre vätske-ved förhållande och att hålla alkali profilen relativt hög i det efterföljande koket. Detta koncept reducerar spetmängden, ger jämnare kokning och ökar selektiviteten för nedbrytning av lignin i sulfatkoket. / QC 20120216

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