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Effect of conformal cooling in Additive Manufactured inserts on properties of high pressure die cast aluminum componentSevastopolev, Ruslan January 2020 (has links)
Additive manufacturing can bring several advantages in tooling applications especially hot working tooling as high pressure die casting. Printing of conformal cooling channels can lead to improved cooling and faster solidification, which, in turn, can possibly result in better quality of the cast part. However, few studies on advantages of additive manufactured tools in high pressure die casting are published.The aim of this study was to investigate and quantify the effect of conformal cooling on microstructure and mechanical properties of high pressure die cast aluminum alloy. Two tools each consisting of two die inserts were produced with and without conformal channels using additive manufacturing. Both tools were used in die casting of aluminum alloy. Aluminum specimens were then characterized microstructurally in light optical microscope for secondary arm spacing measurements and subjected to tensile and hardness testing. Cooling behavior of different inserts was studied with a thermal camera and by monitoring the temperature change of cooling oil during casting. Surface roughness of die inserts was measured with profilometer before and after casting.Thermal imaging of temperature as a function of time and temperature change of oil during casting cycle indicated that conformal insert had faster cooling and lower temperature compared to conventional insert. However, thermal imaging of temperature after each shot in a certain point of time showed higher maximum and minimum temperature on conformal die surface but no significant difference in normalized temperature gradient compared to the conventional insert.The average secondary dendrite arm spacing values were fairly similar for samples from conventional and conformal inserts, while more specimens from conventional insert demonstrated coarser structure. Slower cooling in conventional insert could result in the coarser secondary dendrite arm spacing.Tensile strength and hardness testing revealed no significant difference in mechanical properties of the specimens cast in conventional and conformal die inserts. However, reduced deviations in hardness was observed for samples cast with conformal insert. This is in agreement with secondary dendrite arm spacing measurements indicating improved cooling with conformal insert.Surface roughness measurement showed small wear of the inserts. More castings are needed to observe a possible difference in wear between the conventional and conformal inserts.Small observed differences in cooling rate and secondary arm spacing did not result in evident difference in mechanical properties of the aluminum alloy but the variation in properties were reduced for samples cast with conformal cooling. Future work may include more accurate measurement of cooling behavior with a thermocouple printed into the die insert, casting of thicker specimen for porosity evaluation and fatigue testing and longer casting series to evaluate the influence of conformal cooling on tool wear.
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Evaluating the Spacing Effect Theory on the Instructional Effectiveness of Semester-Length versus Quarter-Length Introductory Computer Literacy Courses in Institutions of Higher LearningNtinglet, Emelda S. 01 June 2013 (has links)
This mixed research study evaluated the spacing effect theory on the academic performances of students enrolled in introductory level Computer Literacy courses by comparing course grades and mock IC3 certification exam scores in semester-length and quarter-length courses at Prince Georges Community College. The study was ingrained on the spacing effect theory which posits that mammals will tend to recall material learned over time (spaced presentation) than material concepts learned over shorter periods (massed presentation).
A t test analysis revealed that students in the quarter-length formats had significantly higher grades than those in the semester format but the analysis presented no significant difference on their mock IC3 scores. A Pearson correlation conducted also revealed no significant relationship among students' course grades and their mock IC3 scores overall or by format (semester vs. intensive).
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Heat transfer in ordered porous media with application to batteriesMoosavi, Amin January 2023 (has links)
Environmental concerns, resource depletion, energy security, technological advancements, and global policies are just a few of the variables influencing the global energy perspective. In the case of technological advancement, lithium batteries play a key role in the development of a more sustainable energy infrastructure. The high energy density and long lifespan of lithium batteries make them ideal for usage in a broad range of applications, such as portable electronics, electric vehicles, and grid-scale energy storage for renewable energy sources. However, there are certain possible concerns regarding the safe operation and performance of lithium batteries, most of which are associated with the temperature sensitivity of lithium batteries. Hence, battery thermal management systems are an essential component of a battery package for regulating the temperature level in lithium batteries to avoid the aging process, poor performance, and safety issues. Many studies have been conducted to develop battery thermal management systems with improved cooling performance. Within this framework, Paper A in this licentiate thesis considers how the design of a lithium battery cell may be improved to reduce the thermal load on the thermal management system. An analytical model based on the integral transform technique is developed to accurately and efficiently predict the thermal behavior of a cylindrical lithium battery cell. Following model validation, the thermal behavior of cylindrical lithium-ion battery cells with different jelly-roll layers and can sizes are compared. The results demonstrate that 21700 cylindrical battery cells outperform other types of cylindrical battery cells in terms of thermal performance. Furthermore, the thermally optimal thicknesses for positive active material, negative active material, positive current collector, and negative current collector are 180, 34, 21, and 20 um, respectively. After learning about design considerations to reduce thermal issues in lithium-ion battery cells and developing a proper tool for further studies, the focus was set on the flow behavior surrounding a cylindrical battery cell in an air-based cooling system. The cooling system under consideration is a wall-bounded cross-flow heat exchanger, the most common air-based cooling system for battery applications. Despite the importance of the cooling system in battery safety, few studies have been conducted to investigate the thermo-flow characteristics of wall-bounded cross-flow heat exchangers. Hence, in the battery research field, it is common to estimate the performance of wall-bounded cross-flow heat exchangers using the thermal characteristics of free cross-flow heat exchangers due to their geometrical similarities. In Paper B, this assumption is scrutinized by comparing the thermo-fluid characteristics of free and wall-bounded cross-flow heat exchangers. According to the results, flow through both heat exchangers shows almost similar thermo-fluid behavior in areas sufficiently far from the bounding walls. A turbulence model study suggests that the k-kl-omega transition model is a time-efficient and reliable turbulence model for capturing thermo-fluid characteristics in such heat exchangers. Moreover, it is observed that the two different heat exchangers have an almost identical area-averaged heat transfer rate despite the local changes in Nusselt number along the height of cells. This finding shows that it is possible to do two-dimensional simulations for applications that only require an area-averaged heat transfer rate on the battery cells. The findings in Paper A and Paper B may be used to investigate the cooling performance of a battery thermal management system with a practical design. Hence, in Paper C, a comprehensive yet simplified model is developed that can be used to study the thermal field of lithium battery cells in a large-scale air-based battery thermal management system. The model consists of the CFD model derived in Paper B, which predicts the flow behavior around cells in the inner region of the battery package, and the analytical model described in Paper A, which determines the thermal field within the battery cells. The area-averaged heat transfer coefficient interconnects the models, and a system of equations is employed to estimate the row-to-row variation of the thermal field. The model is employed to assess the effect of transverse and longitudinal pitch ratios on the thermal performance of an air-based battery thermal management system used in a hybrid electric vehicle.
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Precise tuning of interlayer electronic coupling in layered conductive metalorganic frameworksLu, Yang, Zhang, Yingying, Yang, Chi-Yuan, Revuelta, Sergio, Qi, Haoyuan, Huang, Chuanhui, Jin, Wenlong, Li, Zichao, Vega-Mayoral, Victor, Liu, Yannan, Huang, Xing, Pohl, Darius, Položij, Miroslav, Zhou, Shengqiang, Cánovas, Enrique, Heine, Thomas, Fabiano, Simone, Feng, Xinliang, Dong, Renhao 29 March 2023 (has links)
Two-dimensional conjugated metal-organic frameworks (2D c-MOFs) have attracted increasing interests for (opto)-electronics and spintronics. They generally consist of van der Waals stacked layers and exhibit layer-depended electronic properties. While considerable efforts have been made to regulate the charge transport within a layer, precise control of electronic coupling between layers has not yet been achieved. Herein, we report a strategy to precisely tune interlayer charge transport in 2D c-MOFs via side-chain induced control of the layer spacing. We design hexaiminotriindole ligands allowing programmed functionalization with tailored alkyl chains (HATI_CX, X = 1,3,4; X refers to the carbon numbers of the alkyl chains) for the synthesis of semiconducting Ni3(HATI_CX)2. The layer spacing of these MOFs can be precisely varied from 3.40 to 3.70 Å, leading to widened band gap, suppressed carrier mobilities, and significant improvement of the Seebeck coefficient. With this demonstration, we further achieve a record-high thermoelectric power factor of 68 ± 3 nW m−1 K−2 in Ni3(HATI_C3)2, superior to the reported holes-dominated MOFs.
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Effect of Step Change in Growth Speed During Directional Solidification on Array Morphology of Al-7 wt% Si AlloyPakiru, Swapna January 2011 (has links)
No description available.
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<b>A multifaceted approach to weed management in organic sweetpotato systems</b>Emmanuel Gonfatee Cooper (18405756) 18 April 2024 (has links)
<p dir="ltr">Sweetpotato (<i>Ipomoea batatas</i> L.) is a staple crop that provides nutritional benefits to humans globally, but it is subjected to yield loss when competing with weeds, especially during the early stage of establishment. Despite increased organic sweetpotato production in the United States, growers face challenges with limited weed management options and often resort to time-consuming and costly cultivation and hand-weeding. To address this challenge, experiments were developed to determine (1) the effect of sweetpotato cultivar on the critical weed-free period, (2) the effects of in-row plant spacing and cultivar selection on weed suppression and sweetpotato yield, and (3) the impact of buckwheat and silage tarps for row-middle weed control. 1) In 2022, field research was conducted at the Samuel G. Meigs Horticulture Research Farm (Meigs), Lafayette, IN, and at the Southwest Purdue Agricultural Center (SWPAC), Vincennes, IN to estimate the critical weed-free period for ‘Covington’, ‘Murasaki’, and ‘Monaco’ in the Midwest. The experiment was a split-plot design, with weed-free interval treatments as the main plot factor and cultivar as the subplot factor. Weeds were removed by hand and allowed to establish and compete with the crop beginning at 0, 14, 21, 28, 35, or 42 days after transplanting (DAP). As weed-free interval increased from 0 to 42 DAP, predicted total yield increased from 19 kg ha<sup>-1</sup> to 20,540 kg ha<sup>-1 </sup>for Covington, 3 kg ha<sup>-1</sup> to 11,407 kg ha<sup>-1</sup> for Monaco, and 125 kg ha<sup>-1 </sup>to 13,460 kg ha<sup>-1 </sup>for Murasaki at the Lafayette location. A threshold of ≤10% total yield reduction was achieved by maintaining sweetpotatoes weed-free 24 DAP for Covington, 20 DAP for Murasaki, and 33 DAP for Monaco. 2) In 2022 and 2023, studies were conducted at Meigs, Lafayette, IN and SWPAC, Vincennes, IN to evaluate in-row plant spacing and cultivars for weed control and sweetpotato yield. The experiment was a split-split plot design, with in-row spacings of 20, 30, and 40 cm as the main plot factor, weeding frequency (‘critical weed-free period’ and ‘weed free’) as the subplot factor, and sweetpotato cultivar (‘Covington’ and ‘Monaco’) as the sub-subplot factor. However, in 2022, we evaluated only in-row spacing and weeding frequency because of poor establishment of Monaco. In-row spacing had no significant effect on weed densities at 4, 5, and 6 WAP. As in-row spacing increased from 20 to 40 cm, total sweetpotato yield pooled across both locations in 2023 decreased from 30,223 to 21,209 kg ha<sup>-1</sup> for Covington and 24,370 to 20,848 kg ha<sup>-1</sup> for Monaco, however, jumbo yield increased for both cultivars. Findings from this study suggest that an in-row spacing of 20 cm may provide greater yield than the standard spacing, 30 cm, for both Monaco and Covington cultivars and could reduce weed interference through more rapid sweetpotato canopy closure. 3) The experiment was a randomized complete block design, with three row-middle treatments [tarp, buckwheat, and cultivation] and four replicates. Row-middle treatments were established immediately after transplanting ‘Covington’ slips 30 cm apart into raised bed plots consisting of a single row 6 m long and 2 m apart on-center. Buckwheat was planted three weeks after transplanting (WAP) at a rate of 108 kg ha<sup>-1</sup> in row-middle. Row-middles for the tarp treatment were covered for the entire growing season. Weed density at 6 WAP was 184 plants m<sup>-2</sup> for the buckwheat, and 162 plants m<sup>-2</sup> for the cultivation treatments. Total yield was 11,050 kg ha<sup>-1</sup> for the buckwheat, 19,790 kg ha<sup>-1</sup> for the cultivation, and 17,810 kg ha<sup>-1</sup> for the tarping treatments. Tarping effectively suppressed weeds and produced sweetpotato yields comparable to cultivation indicating potential for organic growers. Buckwheat yields were lower than those from tarping and cultivation.</p>
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Automated Estimation of Forest Row Spacing and Detection of Clearances: An Experimental StudyMohammad, Waled Khalid January 2024 (has links)
Background: This research explores the integration of satellite imagery and imageprocessing techniques to innovate forest monitoring methods. Traditional approachesoften fall short in scale and efficiency, necessitating enhanced techniques for accurateforest structure analysis. Objectives: The main goal is to develop a software prototype capable of automat-ing the measurement of tree row spacing and detecting clearing areas within forests,thereby facilitating more informed and efficient forest management and conservationefforts. Methods: The study employed computer vision techniques and image processingalgorithms using OpenCV to process high-resolution satellite images. The develop-ment and testing of the prototype involved iterative enhancements to refine accuracyand functionality. Results: The findings demonstrate that the prototype successfully identifies andmeasures forest structural features with high accuracy, confirming the effectivenessof integrating computational techniques with ecological monitoring practices. Conclusions: The successful application of satellite imagery and image processingsignificantly enhances forest monitoring capabilities, promoting sustainable forestmanagement. This research underscores the potential of technology to transformenvironmental conservation efforts by providing detailed, reliable data that supportsproactive management strategies. / Bakgrund: Denna forskning utforskar integrationen av satellitbilder och avanceradebildbehandlingstekniker för att innovera metoder för skogsövervakning. Traditionellatillvägagångssätt är ofta bristfälliga i skala och effektivitet, vilket kräver förbättradetekniker för noggrann analys av skogsstrukturer. Syften: Huvudmålet är att utveckla en programvaruprototyp som kan automatiseramätningen av trädradsavstånd och upptäcka kalhyggen inom skogar, vilket underlät-tar mer informerad och effektiv skogsförvaltning och bevarandeinsatser.Metoder: Studien använde datorsynstekniker och bildbehandlingsalgoritmer medOpenCV för att bearbeta högupplösta satellitbilder. Utvecklingen och testningen avprototypen involverade iterativa förbättringar för att förfina noggrannhet och funktionalitet. Resultat: Resultaten visar att prototypen framgångsrikt identifierar och mäterskogsstrukturella egenskaper med hög noggrannhet, vilket bekräftar effektivitetenav att integrera avancerade datatekniker med ekologiska övervakningsmetoder. Slutsatser: Den framgångsrika tillämpningen av satellitbilder och bildbehandlingförbättrar avsevärt möjligheterna till skogsövervakning och främjar hållbar skogsför-valtning. Denna forskning understryker teknikens potential att transformera miljöbe-varande insatser genom att tillhandahålla detaljerade, tillförlitliga data som stöderproaktiva förvaltningsstrategie
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Espacer l'organisation : trajectoires d'un projet de diffusion de la science et de la technologie au ChiliVásquez Donoso, Consuelo 08 1900 (has links)
Comprendre le mode d’existence de l’organisation est certainement l’un des plus grands défis que se sont donnés les chercheurs qui s’intéressent à ce domaine d’étude. La littérature nous présente ainsi plusieurs images, métaphores et perspectives qui, combinées, dressent un portrait hybride de ce type de collectif. Je propose, dans cette thèse, de reconnaître et exploiter ce caractère hybride de l’organisation en partant d’une réflexion centrée sur l'espace. En m’inspirant particulièrement des travaux de la géographe Doreen Massey (1999, 2005), le concept d'espace auquel je souscris est celui d’un espace ouvert et dynamique (qui incorpore le temps), basé sur une relationalité matérielle et hétérogène, supposant des acteurs humains et non humains en interaction. L'espace peut donc être compris comme la coexistence d’ontologies hétérogènes, ce que Massey (2005) nomme une coexistence de trajectoires comme stories-so-far. Il s’agit ici d’une vision performative de l’espace organisationnel qui est constitué dans la relation de trajectoires distinctes qui coexistent, se rencontrent, s’affectent, entrent en conflit ou coopèrent (Massey, 1999). Je postule que pour assurer une certaine continuité et cohérence dans la coexistence de trajectoires hétérogènes, un travail d’alignement et d’ordonnancement est mis à l’oeuvre, et ce, par le suivi d’une trajectoire principale — ce que je nomme une trajectoire scriptée. Suivre cette trajectoire permet ainsi à l’organisation de s’étendre, de se rendre présente dans le temps et dans l’espace, sans pour autant perdre son identité : to be here and there at the same time, now and then at the same place. À partir de cette définition de l’espace, je propose d’« espacer l’organisation », et plus particulièrement d’« espacer » Explora, un programme d’éducation non formelle du gouvernement du Chili visant la diffusion et la valorisation de la science et de la technologie. Cette proposition est double : elle renvoie aux pratiques d’espacements — des pratiques hybrides, collectives et situées — des agents organisationnels (dans ce cas, aux pratiques des agents d’Explora impliqués dans l’organisation d’un projet, celui de la Semaine de la science 2006),mais aussi à une pratique de recherche. « Espacer l’organisation » veut donc dire déployer ces espaces pleins, déplier l’organisation, accroître la série des simultanéités-successions pour ainsi créer plus d’espace-temps. / To understand the organization’s mode of being is certainly one of the most important challenges faced by researchers who are interested in this field of study. The literature presents several images, metaphors and perspectives which, combined, draw up a hybrid portrait of this type of collective. In this dissertation, I propose to recognize and exploit this hybrid character by starting from a reflection on space. Inspired especially by the work of the geographer Doreen Massey (1999, 2005), the concept of space to which I subscribe is that of an open and dynamic space (which incorporates time), based on a material and heterogeneous relationality, which supposes human and nonhuman actors in interaction. Space can thus be understood as the coexistence of heterogeneous ontologies, what Massey (2005) calls a “coexistence of trajectories as stories-so-far”. It is then a performative vision of organizational space which is constructed through the relation of distinct trajectories that coexist, meet, affect each other, enter in conflict or cooperate (Massey, 1999). I argue that to guarantee a certain form of continuity and coherence in the coexistence of heterogeneous trajectories, a work of alignment and ordering is put at work, and this, by the following-up of a main trajectory — what I call a scripted trajectory. By following this trajectory the organization can then extend itself, making itself present in time and space, without loosing its identity: it can be “here and there at the same time, now and then at the same place.” Starting from this definition of space, I propose to “space the organization,” and more specifically to “space” Explora, a non formal educational program of the Chilean government, which aims to diffuse and promote science and technology. Spacing an organization implies a double proposal: it refers to the spacing practices — hybrid, collective and situated practices — enacted by organizational agents (in this case, Explora’s agents implicated in the organization of a project, that of the Science week 2006), but also to a research practice. “Spacing the organization” consists of deploying these full spaces, unfolding the organization, and increasing the series of simultaneities-successions in order to create more space-time.
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Quelques aspects du chaos quantique dans les systèmes de N-corps en interaction : chaînes de spins quantiques et matrices aléatoires / Some aspects of quantum chaos in many body interacting systems : quantum spin chains and random matricesAtas, Yasar Yilmaz 24 September 2014 (has links)
Mon travail de thèse est consacré à l’étude de quelques aspects de la physique quantique des systèmes quantiques à N corps en interaction. Il est orienté vers l’étude des chaînes de spins quantiques. Je me suis intéressé à plusieurs questions relatives aux chaînes de spins quantiques, du point de vue numérique et analytique à la fois. J'aborde en particulier les questions relatives à la structure des fonctions d'onde, la forme de la densité d'états et les propriétés spectrales des Hamiltoniens de chaînes de spins. Dans un premier temps, je présenterais très rapidement les techniques numériques de base pour le calcul des vecteurs et valeurs propres des Hamiltonien de chaînes de spins. Les densités d’états des modèles quantiques constituent des quantités importantes et très simples qui permettent de caractériser les propriétés spectrales des systèmes avec un grand nombre de degrés de liberté. Alors que dans la limite thermodynamique, les densités d'états de la plupart des modèles intégrables sont bien décrites par une loi gaussienne, dans certaines limites de couplage de la chaîne de spins au champ magnétique et pour un nombre de spins N fini sur la chaîne, on observe l’apparition de pics dans la densité d’états. Je montrerais que la connaissance des deux premiers moments du Hamiltonien dans le sous-espace dégénéré associé à chaque pics donne une bonne approximation de la densité d’états. Dans un deuxième temps je m'intéresserais aux propriétés spectrales des Hamiltoniens de chaînes de spins quantiques. L’un des principal résultats sur la statistique spectrale des systèmes quantiques concerne le comportement universel des fluctuations des mesures telles que l’espacement entre valeurs propres consécutives. Ces fluctuations sont bien décrites par la théorie des matrices aléatoires mais la comparaison avec les prédictions de cette théorie nécessite généralement une opération sur le spectre du Hamiltonien appelée unfolding. Dans les problèmes quantiques de N corps, la taille de l’espace de Hilbert croît généralement exponentiellement avec le nombre de particules, entraînant un manque de données pour pouvoir faire une statistique. Ces limitations ont amené l’introduction d’une nouvelle mesure se passant de la procédure d’unfolding basée sur le rapport d’espacements successifs plutôt que les espacements. En suivant l’idée du “surmise” de Wigner pour le calcul de la distribution de l’espacement, je montre comment calculer une approximation de la distribution du rapport d’espacements dans les trois ensembles gaussiens invariants en faisant le calcul pour des matrices 3x3. Les résultats obtenus pour les différents ensembles de matrices aléatoires se sont révélés être en excellent accord avec les résultats numériques. Enfin je m’intéresserais à la structure des fonctions d’ondes fondamentales des modèles de chaînes de spins quantiques. Les fonctions d’onde constituent, avec le spectre en énergie, les objets fondamentaux des systèmes quantiques : leur structure est assez compliquée et n’est pas très bien comprise pour la plupart des systèmes à N corps. En raison de la croissance exponentielle de la taille de l’espace de Hilbert avec le nombre de particules, l’étude des vecteurs propres est une tâche très difficile, non seulement du point de vue analytique mais aussi du point de vue numérique. Je démontrerais en particulier que l’état fondamental de tous les modèles que nous avons étudiés est multifractal avec en général une dimension fractale non triviale. / My thesis is devoted to the study of some aspects of many body quantum interacting systems. In particular we focus on quantum spin chains. I have studied several aspects of quantum spin chains, from both numerical and analytical perspectives. I addressed especially questions related to the structure of eigenfunctions, the level densities and the spectral properties of spin chain Hamiltonians. In this thesis, I first present the basic numerical techniques used for the computation of eigenvalues and eigenvectors of spin chain Hamiltonians. Level densities of quantum models are important and simple quantities that allow to characterize spectral properties of systems with large number of degrees of freedom. It is well known that the level densities of most integrable models tend to the Gaussian in the thermodynamic limit. However, it appears that in certain limits of coupling of the spin chain to the magnetic field and for finite number of spins on the chain, one observes peaks in the level density. I will show that the knowledge of the first two moments of the Hamiltonian in the degenerate subspace associated with each peak give a good approximation to the level density. Next, I study the statistical properties of the eigenvalues of spin chain Hamiltonians. One of the main achievements in the study of the spectral statistics of quantum complex systems concerns the universal behaviour of the fluctuation of measure such as the distribution of spacing between two consecutive eigenvalues. These fluctuations are very well described by the theory of random matrices but the comparison with the theoretical prediction generally requires a transformation of the spectrum of the Hamiltonian called the unfolding procedure. For many-body quantum systems, the size of the Hilbert space generally grows exponentially with the number of particles leading to a lack of data to make a proper statistical study. These constraints have led to the introduction of a new measure free of the unfolding procedure and based on the ratio of consecutive level spacings rather than the spacings themselves. This measure is independant of the local level density. By following the Wigner surmise for the computation of the level spacing distribution, I obtained approximation for the distribution of the ratio of consecutive level spacings by analyzing random 3x3 matrices for the three canonical ensembles. The prediction are compared with numerical results showing excellent agreement. Finally, I investigate eigenfunction statistics of some canonical spin-chain Hamiltonians. Eigenfunctions together with the energy spectrum are the fundamental objects of quantum systems: their structure is quite complicated and not well understood. Due to the exponential growth of the size of the Hilbert space, the study of eigenfunctions is a very difficult task from both analytical and numerical points of view. I demonstrate that the groundstate eigenfunctions of all canonical models of spin chain are multifractal, by computing numerically the Rényi entropy and extrapolating it to obtain the multifractal dimensions.
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Estudo da inferência de carregamento em histórias de vôos simulados na liga de Al aeronáutico SAE-AMS 7475 T7351 / Loading study of inference in a simulated flights history using an SAE-AMS 7475 T7351 aluminum alloy.Ruchert, Cassius Olivio Figueiredo Terra 28 March 2007 (has links)
Este trabalho discutiu o estudo da inferência de carregamento e a reconstrução fratográfica da taxa de propagação da trinca por fadiga em histórias de vôos simulados do tipo Twist, mini-Twist, Falstaff e mini-Falstaff. O material estudado foi uma liga de alumínio de grau aeronáutico SAE-AMS 7475 T7351 na qual foram obtidas as propriedades mecânicas a partir dos ensaios de tração e dureza, análise química, metalográfica. Foram realizados ensaios de amplitude constante de carregamento em corpos de prova com geometria tipo C(T) extraídos de um bloco e ensaios de amplitude variável em corpos de prova com geometria tipo M(T) extraídos de uma placa. Corpos de prova do tipo C(T) foram extraídos da orientação L-T e T-L, à temperatura ambiente com diferentes espessuras para a realização de ensaios de propagação de trinca por fadiga (da/dN vs. ΔK) com distintos valores de razão de carregamento,R (0,1;0,3; 0,5; 0,7 e 0,8) de acordo com a norma ASTM-E647 (1993). Foram realizados dois tipos de ensaios de fadiga com amplitude constante de carregamento. Primeiro, o ensaio com ΔP constante para obtenção dos dados dos estágios II e III das curvas da/dN vs. ΔK para distintos valores de R e, posteriormente, o ensaio com ΔK constante e R crescente para ser utilizado no estudo da inferência de carregamento de amplitude constante a partir da relação entre a morfologia da estria, H/s e a razão de carregamento R. Adicionalmente foram realizados ensaios de tenacidade à fratura, nas direções L-T e T-L, conforme a norma ASTME1820 (1999). As taxas de propagação macroscópica e microscópica foram comparadas e boas correlações foram obtidas para um intervalo entre 0,1 a 1,0 μm/ciclo, mesmo com distintos R. Através da técnica proposta por Berkovitz (1995), o espectro de carregamento foi estimado para distintos valores de R, através da técnica de parametrização do fator K e os resultados foram comparados ao espectro de carregamento real imposto pela máquina de ensaio. Após os ensaios de amplitude constante de carregamento foram realizados ensaios de amplitude variável com a aplicação em corpos de prova M(T) de espectros de vôos simulados padronizados pela NLR do tipo Twist e Falstaff e seus vôos reduzidos, mini-Twist e mini- Falstaff, em uma máquina servohidráulica de ensaios dinâmicos. A partir destes ensaios notou-se que suprimir os vôos com os carregamentos menos severos influencia muito a vida da propagação da trinca de fadiga, quando vôos simulados do tipo Twist e mini-Twist, fato este não observado para o Falstaff e mini-Falstaff. Foi possível observar também o efeito da aceleração e desaceleração da trinca por fadiga observando os gráficos de d2a/dvôo vs. a obtidos dos ensaios de amplitude variável. Foi realizado um estudo da superfície de fratura do CP05 por meio da técnica fractográfica do reconhecimento de blocos marcadores sendo possível mostrar uma satisfatória reconstituição da taxa de propagação da trinca por fadiga de vôo simulado do tipo Falstaff por meio de medidas das marcações na superfície de fratura dos vôos mais severos, realizadas em imagens obtidas por MEV. / The loading inference and the fractographic reconstruction of fatigue crack propagation rate in simulated flight stories, as Twist, mini-Twist, Falstaff and mini-Falstaff were investigated in this work. The studied material was an aluminum alloy SAE-AMS 7475 T7351. Tensile and hardness tests were carried out in order to determine mechanical properties, as well as chemical and microstructure analysis of the material. C(T) specimens were extracted from a block of material for constant amplitude load testing and M(T) specimens were extracted from a plate and were tested in variable amplitude loading. The curves (da/dN vs. ΔK) for constant-amplitude loading were obtained from fatigue crack propagation tests performed in L-T and T-L directions in C(T) specimens for R (0.1; 0.3; 0.5; 0.7 and 0.8), at room temperature, according to ASTM-E647 (1993). Two different constant loading fatigue tests were performed. At constant ΔP and distinct values of R for obtaining data of stages II and III of da/dN - ΔK curves; and at constant ΔK and increasing the R ratio to be used in the inference of constant amplitude loading in the relation of H/s striation morphology (obtained from fractographic images) and the loading ratio, R. Additionally, fracture toughness tests were executed in T-L and L-T directions, according to ASTM-E1820 (1999). The macroscopic and microscopic fatigue crack propagations were compared and good correlation was obtained for the range 0.1-1.0 μm/cycle, for all R values. By using the K factor parametrization method, Berkovitz (1995), the loading spectrum was estimated for the distinct R-values and the results were compared to the actual spectrum imposed by the test machine. Variable amplitude tests were performed in M(T) specimens by applying simulating flight spectra normalized by NLR, as Twist, mini-Twist, Falstaff and mini-Falstaff, in a servohydraulic test machine MTS, in which a Flextest GT controller was coupled. The suppression of less severe loading flights showed a great influence in fatigue crack propagation life, in simulated flight tests Twist and mini-Twist, but not in Falstaff and mini-Falstaff. The acceleration and slowing down of fatigue crack were observed in the d2a/dflight - a curve obtained from variable loading tests. The fractured surfaces of some samples were examined by the fractographic technique of blocking marks recognition. A good reconstitution of fatigue crack propagation rate of a simulated flight like Falstaff was obtained by the measurements of marks in the fracture surfaces of the more severe flights, in MEV images.
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