<p>Today, a majority of the world’s energy need is supplied through sources that are finite and, at the current usage rates, will be consumed shortly. The high energy demand and pollution problems caused by the widespread use of fossil fuels make it increasingly necessary to develop renewable energy sources of limitless duration with smaller environmental impact than the traditional energy sources.</p><p>Three fuels – rapeseed methyl ester (RME), Fischer-Tropsch (FT) diesel and FT jet fuel – derived from biomass, coal or gas were evaluated in this project. The fuel properties evaluated are in most cases listed in standards, often with recommendations, developed for biodiesel, petroleum diesel and jet fuel.</p><p>Biodiesel is monoalkyl esters, e.g. RME, produced by transesterification of triglycerides in vegetable oil and an alcohol to esters and glycerin. This produce a fuel that is suitable as a direct substitution for petroleum diesel. Biodiesel may be used in pure form or in a blend with petrodiesel. Oxidative degradation and weak low temperature performance of biodiesel are properties of concern when substituting petrodiesel with biodiesel, as was shown in this project. The experiments show that oxidative stability can be improved with a synthetic antioxidant, e.g. butylated hydroxytoluene (BHT).</p><p>The FT process converts syngas (a mixture of hydrogen and carbon monoxide) to a range of hydrocarbons. Syngas can be generated from a variety of carbon sources, e.g. coal, natural gas and biomass. The high-temperature (300-350 °C) FT process with iron-based catalysts is used for the production of gasoline and linear low molecular mass olefins (alkenes). The lowtemperature (200-240 °C) FT process with either iron or cobalt catalysts is used for the production of high molecular mass linear waxes. By applying various downstream processes, fuels suitable for substitution of petrodiesel and conventional jet fuel can be obtained. The FT fuels have lower densities than the conventional fuels. However, conclusions from this project are that most of the properties of FT fuels are better, or equal, than conventional petroleum fuels.</p>

Bioenergy has the potential to reduce the world's dependence on fossil fuels, and to decrease the CO2 emissions due to fossil combustion. Lignocellulosic and algae biomass have been presented as promising feedstocks for bioenergy production. In this study, a comparative Life Cycle Assessment (LCA) has been developed to evaluate the environmental impacts associated with different energy products via different routes across the whole life of algal and lignocellulosic bioenergy. Results were compared per energy basis, the production of 1 million BTU of energy products. For the development of the comparative algae biomass conversion LCA, algal biomass was converted to liquid biofuels via a thermochemical gasification and Fisher-Tropsch Synthesis (FTS) process; and to electricity and heat via anaerobic digestion and combined heat and power (CHP) process. Overall results from the algae biomass conversion LCA showed that the process that converts algae biomass through anaerobic digestion and CHP process to electricity and heat had the highest overall environmental impact. Results also showed that the impact categories that appear to contribute the most to the overall impacts are ecotoxicity, human health non-cancer, and human health cancer. For the development of the comparative lignocellulosic biomass conversion LCA, lignocellulosic biomass was converted to ethanol and higher alcohols through thermochemical gasification and alcohol synthesis process, to liquid biofuels via thermochemical gasification and FTS process, and to liquid biofuels via a thermochemical gasification and FTS process that uses methane. Overall results from the lignocellulosic biomass conversion LCA showed that the process that converts lignocellulosic biomass into alcohols has the highest overall environmental impact. Results also showed that the impact categories that appear to contribute the most to the overall impacts are ecotoxicity, human health non-cancer, human health cancer, and global warming. This study determined that cultivated algae biomass feedstock has much higher environmental impacts compared with lignocellulosic biomass feedstock from forestation and agriculture byproducts. It was also concluded that thermochemical gasification and FTS process showed higher efficiency when converting biomass to bioenergy. In addition, the five biomass to bioenergy conversion pathways used in the development of this LCA study were compared. Results showed that the pathway with lignocellulosic biomass (feedstock), thermochemical gasification and alcohol synthesis process (conversion process), and ethanol and higher alcohols (energy products) has the largest environmental impact.

CO hydrogenation and CO oxidation are two important processes addressing the energy and environmental issues of great interest. Both processes are carried out using metallic catalysts. The objective of this dissertation is to study the catalytic processes that govern these two reactions from a molecular perspective using quantum mechanical calculations. Density Functional Theory (DFT) has proven to be a valuable tool to study adsorption, dissociation, chain growth, reaction pathways etc., on well-defined surfaces. DFT was used to study the CO reduction reactions on promoted cobalt catalyst surfaces and CO oxidation mechanisms on cobalt surfaces. CO hydrogenation via Fischer-Tropsch Synthesis (FTS) is a process used to produce liquid fuels from synthesis gas. The economics of the Fischer-Tropsch process strongly depends on the performance of the catalyst used. The desired properties of a catalyst include selectivity towards middle distillate products such as diesel and jet fuel, higher activity and longer catalyst life. Catalysts are often modified by adding promoters to obtain these desirable properties. Promoters can influence the reaction pathways, reducibility, dispersion, activity and selectivity. In FTS, understanding the effect of promoters in the molecular scale would help in tailoring catalysts with higher activity and desired selectivity. Preventing deactivation of catalyst is important in FTS to increase the catalyst life. Deactivation of Co catalyst can occur by reoxidation, C deposition, sintering, formation of cobalt-support compounds etc. Designing catalyst with resistance to deactivation by the use of promoters is explored in this dissertation. The influence of promoters on the initiation pathways of CO hydrogenation is also explored as a first step towards determining the selectivity of promoted catalyst. The influence of Pt promoter on O removal from the surface of Co catalyst showed that Pt promoter reduced the activation barrier for the removal of O on both flat and stepped Co surfaces. An approximate kinetic model was developed and a volcano plot was established. The turn-over frequency (TOF) calculated based on the activation barriers showed that Pt promoted Co surface had a higher rate than unpromoted Co surface. The effect of Pt and Ru promoters on various pathways of C deposition on Co catalyst was studied to gain a mechanistic understanding. The promoters did not affect the subsurface C formation but they increased the barriers for C-C and C-C-C formation and also decreased the barriers for C-H formation. The promoters also influence the stabilities of C compounds on the Co surface suggesting that Pt and Ru promoters would decrease C deposition on Co catalysts. The effect of Pt promoter on unassisted and H-assisted CO activation pathways on Co catalyst was studied. Pt promoted Co surface followed H-assisted CO activation. Pt promoter decreased the activation barriers for CO activation pathways on Co catalyst thereby increasing the activity of Co catalyst. CO oxidation is a process used to prevent poisoning of fuel cell catalysts and reduce pollution of the atmosphere through exhaust gases containing CO. Expensive catalysts like Pt are widely used for CO oxidation which significantly increases the cost of the process and hence it is necessary to search for alternative lower cost catalysts. Understanding the mechanism of a reaction is the first step towards designing better and efficient catalyst. DFT is helpful in determining the basic mechanism and intermediates of reactions. The mechanism of CO oxidation on CoO catalyst was explored. Four possible mechanisms for CO oxidation on CoO catalyst were studied to determine the most likely mechanism. The mechanism was found to be a two-step process with activation barrier for formation of CO2 larger than the barrier for formation of the intermediate species.

As hydrogen is increasingly used as an energy carrier, gas sensors that can operate at high temperatures and in harsh environments are needed for fuel cell, aerospace, and automotive applications. The high temperature Fischer-Tropsch process also uses mixtures of hydrogen and carbon monoxide to generate synthetic fuels from non-fossil precursors. As the Fischer-Tropsch process depends upon particular gas mixtures to generate various fuels, a sensor which can determine the proper ratio of reactants is needed. To this end, gallium nitride (GaN) has been used to fabricate a resistive gas sensor. GaN is a suitable semiconductor to be used in hydrogen because of a wide, direct bandgap and greater stability than many other semiconductors. Additionally, resistive sensors offer several advantages in design compared to other types of sensors. Response time of resistive sensors is faster than those of other semiconductor sensors because catalytic and diffusion steps are not part of the response mechanism. Instead, a thermal detection mechanism is employed in resistive sensors. In this work, sensor response to changes in hydrogen concentration in nitrogen was measured at 200°C and 300°C. Sensor response was measured as change in current from a reference response to pure nitrogen at each temperature under a constant 2.5 V bias. Isothermal operation was achieved by controlling sensor temperature and pre-heating gas mixtures. Sensitivity to concentration increased upon an increase in temperature. Additionally, sensor response to concentration changes of H2 in CO at 50 °C was demonstrated. Sensors show similar responses to nitrogen and carbon monoxide mixtures, which have similar thermal properties. Using the thermal detection mechanism of the sensors, a correlation was shown between sensor response and a gas mixture thermal conductivity.

Reaction water, a high-strength COD (chemical oxygen demand) petrochemical effluent, is generated during the Fischer-Tropsch reaction in the SASOL Synthol process at SASOL SynFuels, Secunda, South Africa. Distillation of the reaction water to remove non- and oxygenated hydrocarbons yields approximately 25 - 30 ML/d of an organic (carboxylic) acid-enriched stream (average COD of 16 000 mg/L) containing primarily C2 – C5 organic acids, light oils, aldehydes, ketones, cresols and phenols. Together with the Oily sewer water (API) and Stripped Gas Liquor (SGL) process streams, this process effluent is currently treated in ten dedicated activated sludge basins. However, the successful operation of these activated sludge systems has proven to be difficult with low organic loading rates (3.5 kg COD/m3.d) low COD removal efficiencies (<80 %) and high specific air requirements (60 - 75 m3 air/kg CODrem). It is hypothesised that these operational difficulties can be attributed to organic shock loadings, variation in volumetric and hydraulic loadings, as well as variations in the composition of the various process streams being treated. Due to the fact that the Fischer-Tropsch (Synthol) reaction water constitutes 70 % of the COD load on the activated sludge systems, alternative processes to improve the treatment cost and efficiency of the Fischer-Tropsch acid stream are being investigated. Various studies evaluating the aerobic and anaerobic treatment of Fischer-Tropsch reaction water alone in suspended growth wastewater treatment systems have proven unsuccessful. High rate fixed-film processes or biofilm reactors, of which the fluidised-bed reactors are considered to he one of the most effective and promising processes for the treatment of high-strength industrial wastewaters, could he a suitable alternative. The primary aim of this study was to evaluate the suitability of biological fluidised-bed reactors (BFBRs) for the treatment of Fischer-Tropsch reaction water. During this study, the use of aerobic and anaerobic biological fluidised-bed reactors (BFBR), using sand and granular activated carbon (GAC) as support matrices, were evaluated for the treatment of a synthetic effluent analogous to the Fischer-Tropsch reaction water stream. After inoculation, the reactors were operated in batch mode for 10 days at a bed height expansion of 30% and a temperature of 30 ºC to facilitate biofilm formation on the various support matrices. This was followed by continuous operation of the reactors at hydraulic retention times (HRTs) of 2 days. While the COD of the influent and subsequent organic loading rate (OLR) was incrementally increased from 1 600 mg/L to a maximum of 20 000 mg/L and 18 000 mg/L for the aerobic and anaerobic reactors, respectively. Once the maximum influent COD concentration had been achieved the OLR was further increased by decreasing the HRTs of the aerobic and anaerobic reactors to 24h and 8h, and 36h, 24h and 19h, respectively. The dissolved O2 concentration in the main reactor columns of the aerobic reactors was constantly maintained at 0.50 mg/L. Chemical Oxygen Demand (COD) removal efficiencies in excess of 80 % at OLR of up to 30 kg COD/m3.d were achieved in the aerobic BFBRs using both sand and GAC as support matrices. Specific air requirements were calculated to be approximately 35 and 41 m3 air/kg CODrem for the BFBRs using sand and GAC as support matrices, respectively. The oxygen transfer efficiency was calculated to be approximately 5.4 %. At high OLR (> 15 kg COD/m3.d) significant problems were experienced with plugging and subsequent channelling in the BFBR using GAC as support matrix and the reactor had to be backwashed frequently in order to remove excess biomass. Despite these backwash procedures, COD removal efficiencies recovered to previous levels within 24 hours. In contrast, no significant problems were encountered with plug formation and channelling in the BFBR using sand as support matrix. In general the overall reactor performance and COD removal efficiency of the aerobic BFBR using sand as support matrix was more stable and consistent than the BFBR using GAC as support matrix. This BFBR was also more resilient to variations in operational conditions, such as the lowering of the hydraulic retention times and changes in the influent pH. Both aerobic reactors displayed high resilience and COD removal efficiencies in excess of 80 % were achieved during shock loadings. However, both reactors were highly sensitive to changes in pH and any decrease in pH below the pKa values of the volatile fatty acids in the influent (pKa of acetic acid = 4.76) resulted in significant reductions in COD removal efficiencies. Maintenance of reactor pH above 5.0 was thus an essential facet of reactor operation. It has been reported that the VFA/alkalinity ratio can be used to assess the stability of biological reactors. The VFA/alkalinity ratios of the aerobic BFBRs containing sand and GAC as support matrices were stable (VFNalkalinity ratios of < 0.3 - 0.4) until the OLR increased above 10 kg/m3.d. At OLRs higher than 10 kg/m3.d the VFA/alkalinity ratios in the BFBR using sand support matrix increased to 4, above the failure limit value of 0.3 - 0.4. In contrast the VFA/alkalinity ratios of the BFBR using GAC support matrix remained stable until an OLR of 15 kg/m3.d was obtained, where the VFA/alkalinity ratios then increased to > 3. Towards the end of the study when an OLR of approximately 25 kg/m3.d was obtained the VFA/alkalinity ratios of both the BFBRs using sand and GAC as support matrices increased to 9 and 6 respectively, indicating the decrease in reactor stability and acidification of the process. Total solid (TS) and volatile solid (VS) concentrations in the aerobic BFBRs were initially high and decreased over time. While the total suspended solids (TSS) and volatile suspended solids (VSS) concentrations were initially low and increased over time as the OLR was increased, this is thought to be as a result of decreased HRT leading to biomass washout. The anaerobic BFBR using sand as support matrix never stabilised and COD removal efficiency remained very low (< 30 %), possibly due to the high levels of shear forces. Further studies concerning the use of sand as support matrix were subsequently terminated. An average COD removal efficiency of approximately 60 % was achieved in the anaerobic BFBR using GAC as a support matrix at organic loading rates lower than 10 kg COD/m3.d. The removal efficiency gradually decreased to 50 % as organic loading rates were increased to 20 kg COD/m3.d. At OLRs of 20 kg COD/m3.d, the biogas and methane yields of the anaerobic BFBR using GAC as support matrix were determined to be approximately 0.38 m3 biogas/kg CODrem (0.3 m3 biogas/m3reactor vol.d), and 0.20 m3 CH4/kg CODrem (0.23 m3 CH4/m3reactor vol.d), respectively. This value is 57 % of the theoretical maximum methane yield attainable (3.5 m3 CH4/kg CODrem). The methane yield increased as the OLR increased, however, when the OLR reached 8 kg/m3.d the methane yield levelled off and remained constant at approximately 2 m3 CH4/m3reactor vol.d. Although the methane content of the biogas was initially very low (< 30 %), the methane content gradually increased to 60 % at OLRs of 20 kg COD/m3.d. The anaerobic BFBR using GAC as support matrix determined that as the OLR increased (>12 kg/m3.d), the VFA/alkalinity ratio increased to approximately 5, this is indicative of the decrease in stability and acidification of the process. The anaerobic BFBR using GAC as support matrix experienced no problems with plug formation and channelling. This is due to the lower biomass production by anaerobic microorganisms than in the aerobic reactors. The TS and VS concentrations were lower than the aerobic concentrations but followed the same trend of decreasing over time, while the TSS and VSS concentrations increased due to decreased HRTs. The anaerobic BFBR was sensitive to dramatic variations in organic loading rates, pH and COD removal efficiencies decreased significantly after any shock loadings. Compared to the activated sludge systems currently being used for the biological treatment of Fischer-Tropsch reaction water at SASOL SynFuels, Secunda, South Africa, a seven-fold increase in OLR and a 55 % reduction in the specific air requirement was achieved using the aerobic BFBRs. The methane produced could also be used as an alternative source of energy. It is, however, evident that the support matrix has a significant influence on reactor performance. Excellent results were achieved using sand and GAC as support matrices in the aerobic and anaerobic BFBRs, respectively. It is thus recommended that future research be conducted on the optimisation of the use of aerobic and anaerobic BFBRs using these support matrices. Based on the results obtained from this study, it can be concluded that both aerobic and anaerobic treatment of a synthetic effluent analogous to the Fischer-Tropsch reaction water as generated by SASOL in the Fischer-Tropsch Synthol process were successful and that the application of fluidised-bed reactors (attached growth systems) could serve as a feasible alternative technology when compared to the current activated sludge treatment systems (suspended growth) currently used. Keywords: aerobic treatment, anaerobic treatment, biological fluidised-bed reactors, petrochemical effluent, Fischer-Tropsch reaction water, industrial wastewater. / Thesis (M. Omgewingswetenskappe)--North-West University, Potchefstroom Campus, 2004.

Synthetic fuels produced using the Fischer-Tropsch technology will play an important role in the future of the transportation sector. The Fischer-Tropsch synthesis (FTS) allows converting synthesis gas (CO + H2) into fuels of outstanding quality. The synthesis gas can be obtained from different carbon sources: natural gas, coal and biomass. In order to maximize the yield of middle distillates, the process is carried out in two main steps: the FT-synthesis that produces long-chain hydrocarbons (waxes) and a hydrocracking step, to selectively convert the waxes into fuels. Diesel produced by this process is characterized by excellent combustion properties and reduced harmful tailpipe emissions compared to conventional diesel. Due to the growing interest in synthetic fuel production, from the industry and the academia, and to the peculiar characteristics of the Fischer-Tropsch products, research in hydrocracking has received renewed attention. Catalysts for the hydrocracking of long-chain paraffins have been the subject of the present work, which is the summary of four scientific publications. Noble metals supported on acid carriers have been compared, especially for what regards the mechanisms through which hydrocracking proceeds. The catalysts were synthesized and characterized by various techniques, including N2 physisorption, H2 chemisorption, TEM, pyridine adsorption FTIR, ammonia TPD, etc. It was shown that catalytic activity is mainly dependent on the acid support used; that selectivity is strongly dependent on conversion, high conversion favoring highly branched cracking products. Two main reaction routes were observed: bifunctional hydrocracking and hydrogenolytic cracking. Platinum-containing catalysts showed high selectivity towards the latter, while palladium/silica-alumina behaved as pure bifunctional catalysts. Catalyst deactivation was investigated and initial sintering of metal particles was observed. Coking was also a cause of deactivation. Formation of coke deposits was highly dependent on the metal loading of the catalysts. Metal loading also influenced catalyst selectivity, especially in the case of platinum/silica-alumina catalysts. Monofunctional hydrogenolysis on the platinum particles, superimposed to the bifunctional mechanism was observed. This route increased selectivity towards linear hydrocarbons and methane, with increasing amounts of platinum. The specific rate of hydrogenolysis was constant for different loadings of platinum on the same acid silica-alumina support. Using a different, less acid, support negatively affected the hydrogenolytic activity of the platinum catalytic sites. It was concluded that metal-support interactions might play an important role in the catalytic properties of platinum surfaces. This work has contributed to increasing the knowledge about hydrocracking of long-chain alkanes and pointed out some features that might have practical interest in the application of this technology to synthetic-fuel production. / Syntetiska drivmedel tillverkade genom Fischer-Tropsch teknologin kommer i framtiden att ha en betydande roll för transportsektorn. Fischer-Tropsch syntesen (FTS) möjliggör omvandling av syntesgas (CO + H2) till högkvalitativa bränslen. Syntesgasen kan erhållas från olika kolkällor: naturgas, kol och biomassa. För att maximera utbytet av medeldestillat, utförs processen i två huvudsteg: FT-syntes som producerar långa kolväten (vaxer) och ett hydrokrackning steg, för att selektivt omvandla vaxerna till bränslen. Diesel som produceras med denna process kännetecknas av utmärkta förbränningsegenskaper och ger upphov till minskade utsläpp av skadliga ämnen jämfört med vanlig diesel. På grund av det växande intresset för syntetiska bränslen, både från industrin och den akademiska världen, och av de speciella egenskaperna hos Fischer-Tropsch-produkter, har forskningen i vätekrackning fått förnyad uppmärksamhet. Ämnet för detta arbete, som är en sammanfattning av fyra vetenskapliga publikationer, är katalysatorer för hydrokrackning av långkedjiga paraffiner. Ädelmetaller uppburna på sura bärare har jämförts, särskilt vad gäller vätekrackningsmekanismer. Katalysatorerna preparerades och karaktäriserades med hjälp av olika tekniker, bland andra N2 fysisorption, H2 kemisorption, TEM, pyridin adsorption FTIR, ammoniak TPD, etc. Det visade sig att den katalytiska aktiviteten är främst beroende av surheten hos bärarmaterialet, att selektivitet är starkt beroende av omsättningen, där hög omsättning gynnar flergrenade krackningsprodukter. Två huvudsakliga reaktionsvägar observerades: bifunktionell vätekrackning och hydrogenolytisk crackning. Platinakatalysatorer visade hög selektivitet mot det senare, medan katalysatorer med palladium på kiseloxid-aluminiumoxid uppträdde som rena bifunktionella katalysatorer. Katalysatordeaktivering undersöktes och sintring av metallpartiklar observerades. Koksning var också en orsak till deaktivering. Koksbildning var starkt beroende av metallhalten i katalysatorerna. Metallhalten påverkade också selektivitet, särskilt för platina-kiseloxid-aluminiumoxidkatalysatorer. Monofunktionellt hydrogenolys på platinapartiklarna, observerades utöver den bifunktionella mekanismen. Med denna reaktionsväg ökade selektivitet mot linjära kolväten och metan, med ökande platinahalter på katalysator. Den specifika reaktionshastigheten för hydrogenolys var konstant för olika platinahalter på en sur kiseloxid-aluminiumoxidbärare. Den hydrogenolytiska aktiviteten hos platina katalytiska säten påverkas negativt när en mindre sur bärare användes. Slutsatsen var att interaktioner mellan metallen och bäraren kan spela en viktig roll för de katalytiska egenskaperna hos platina ytor. Detta arbete har bidragit till att öka kunskapen om vätekrackning av långkedjiga alkaner och påpekade vissa funktioner som kan ha praktiskt intresse vid tillämpningen av denna teknik för produktionen av syntetiska bränslen. / <p>QC 20131007</p>

La synthèse de Fischer-Tropsch (SFT) permet la transformation d'un mélange de gaz de synthèse, i.e. H2 et CO, issu des différentes matières premières (charbon, gaz naturel ou biomasse) en hydrocarbures synthétiques. Les catalyseurs généralement utilisés en SFT sont à base de fer ou de cobalt supporté sur alumine ou silice. Dans ce travail, le carbure de silicium (SiC) a été proposé comme nouveau support de remplacement pour la SFT. Les résultats obtenus ont montré que les catalyseurs à base de cobalt supporté sur du SiC, contenant essentiellement des mésopores, sont actifs et sélectifs pour la réaction de SFT par rapport aux catalyseurs traditionnels supportés sur alumine ou silice. L'activité en SFT peut être améliorée en utilisant de l'éthanol comme solvant d'imprégnation ou en ajoutant un promoteur tel que le ruthénium. Le dopage du support de départ par du Ti02 contribue également à une forte augmentation de l'activité en SFT grâce à la formation de petites particules de cobalt présentant une activité en SFT plus élevée. La forte interaction entre le Ti02 et le cobalt permet également d'améliorer d'une manière considérable la stabilité du catalyseur.

The Fischer-Tropsch reaction technology is utilised in Sasol’s Coal-to-liquid plant to produce liquid fuels from low grade coal. There are several processes on the Coal-to-liquid plant that generate aqueous streams which contain a high organic load and require treatment. The main contributors to the wastewater are the Phenosolvan plant, producing stripped gas liquor (SGL), and the Synthol plant, producing Fischer-Tropsch reaction water (FTRW). Stripped gas liquor contains water, organic acids, ammonia, and potentially toxic phenols. Fischer-Tropsch reaction water contains volatile fatty acids and alcohol. Stripped gas liquor is therefore nitrogen-rich while FTRW is nitrogen-deficient and requires nutrient supplementation for anaerobic treatment. Therefore co-treatment of the two streams could reduce nitrogen supplementation requirements. This study is part of a larger project to determine the feasibility of anaerobically co-digesting FTRW and SGL. This study has looked at the influence of SGL on the methanogenic activity of FTRW-acclimated sludge and involved the development of a method which allows accurate recording of the methanogenic activity in batch assays. Other studies involving the anaerobic digestion of high phenolic wastewaters showed that the phenol had an inhibitory effect on the specific methanogenic activity of the sludge, which was not acclimated to the phenol. The objective of this work was to test the hypotheses that (1) anaerobic sludge acclimated to FTRW will be inhibited by high molecular weight organics in SGL and (2) FTRW-acclimated sludge will not degrade phenolic compounds in SGL. This information will be used for designing process configurations for simultaneous treatment of the two streams with minimum contamination of the effluent stream. The serum bottle was used as a small batch reactor and the biogas production was monitored as an indication of the state of the reaction. The biogas produced was collected and measured by the downward displacement of a sodium hydroxide solution, which absorbed the carbon dioxide and collected only the methane. A concentration of 1 g COD/ℓ FTRW was chosen as the reference test due to the reproducibility of the replicates within each experiment as well as its reproducibility across different batches of sludge. For the first inhibition test, the test units contained an additional 5% SGL (0.05 g COD/ℓ SGL) and an additional 15% SGL (0.15 g COD/ℓ SGL, i.e. 13% of the total COD load) respectively, added to 1 g COD/ℓ FTRW. The 5% SGL test unit showed no inhibition compared to the reference unit. There was a reduction in the specific methanogenic activity of the 15% SGL test units compared to the reference unit. Since the total COD load was not the same in each unit, it cannot be conclusively stated that the SGL was responsible for the reduction in SMA, but this seems a reasonable possibility in the light of results from the reference test selection experiments which showed higher SMA at higher organic loading rates. For the second inhibition test, the test units contained 85% FTRW (0.85 g COD/ℓ FTRW) and 15% SGL (0.15 g COD/ℓ SGL) to make up a total COD load of 1 g COD/ℓ. There was an increase in the specific methanogenic activity of the test unit compared to the reference unit. There was very little change in the phenol concentration. Therefore, it was concluded the addition of SGL potentially reduced the SMA and that this could be an inhibitory effect, but that any inhibition would be a function of the concentration of potentially inhibitory substances in SGL and that these concentrations vary from batch to batch. However, the degree of SMA reduction is fairly low and would not prevent co-digestion of the two streams at the concentrations tested. It has been shown that FTRW anaerobic digestion can proceed adequately in the presence of SGL. There was some evidence that phenolics were degraded but at a much slower rate than COD. The percentage reduction in SMA due to additional SGL at concentrations and SGL:FTRW ratios tested was between 0 and 51%. Ultimately, this work is a first step in the development of a co-digestion model relating organic loading rate, SGL:FTRW feed ratio to methane recovery and extent of biodegradation of phenol for use in the design and optimization of a co-digestion system. / M.Sc.Eng. University of KwaZulu-Natal, Durban 2014.

Reaction water, a high-strength COD (chemical oxygen demand) petrochemical effluent, is generated during the Fischer-Tropsch reaction in the SASOL Synthol process at SASOL SynFuels, Secunda, South Africa. Distillation of the reaction water to remove non- and oxygenated hydrocarbons yields approximately 25 - 30 ML/d of an organic (carboxylic) acid-enriched stream (average COD of 16 000 mg/L) containing primarily C2 – C5 organic acids, light oils, aldehydes, ketones, cresols and phenols. Together with the Oily sewer water (API) and Stripped Gas Liquor (SGL) process streams, this process effluent is currently treated in ten dedicated activated sludge basins. However, the successful operation of these activated sludge systems has proven to be difficult with low organic loading rates (3.5 kg COD/m3.d) low COD removal efficiencies (<80 %) and high specific air requirements (60 - 75 m3 air/kg CODrem). It is hypothesised that these operational difficulties can be attributed to organic shock loadings, variation in volumetric and hydraulic loadings, as well as variations in the composition of the various process streams being treated. Due to the fact that the Fischer-Tropsch (Synthol) reaction water constitutes 70 % of the COD load on the activated sludge systems, alternative processes to improve the treatment cost and efficiency of the Fischer-Tropsch acid stream are being investigated. Various studies evaluating the aerobic and anaerobic treatment of Fischer-Tropsch reaction water alone in suspended growth wastewater treatment systems have proven unsuccessful. High rate fixed-film processes or biofilm reactors, of which the fluidised-bed reactors are considered to he one of the most effective and promising processes for the treatment of high-strength industrial wastewaters, could he a suitable alternative. The primary aim of this study was to evaluate the suitability of biological fluidised-bed reactors (BFBRs) for the treatment of Fischer-Tropsch reaction water. During this study, the use of aerobic and anaerobic biological fluidised-bed reactors (BFBR), using sand and granular activated carbon (GAC) as support matrices, were evaluated for the treatment of a synthetic effluent analogous to the Fischer-Tropsch reaction water stream. After inoculation, the reactors were operated in batch mode for 10 days at a bed height expansion of 30% and a temperature of 30 ºC to facilitate biofilm formation on the various support matrices. This was followed by continuous operation of the reactors at hydraulic retention times (HRTs) of 2 days. While the COD of the influent and subsequent organic loading rate (OLR) was incrementally increased from 1 600 mg/L to a maximum of 20 000 mg/L and 18 000 mg/L for the aerobic and anaerobic reactors, respectively. Once the maximum influent COD concentration had been achieved the OLR was further increased by decreasing the HRTs of the aerobic and anaerobic reactors to 24h and 8h, and 36h, 24h and 19h, respectively. The dissolved O2 concentration in the main reactor columns of the aerobic reactors was constantly maintained at 0.50 mg/L. Chemical Oxygen Demand (COD) removal efficiencies in excess of 80 % at OLR of up to 30 kg COD/m3.d were achieved in the aerobic BFBRs using both sand and GAC as support matrices. Specific air requirements were calculated to be approximately 35 and 41 m3 air/kg CODrem for the BFBRs using sand and GAC as support matrices, respectively. The oxygen transfer efficiency was calculated to be approximately 5.4 %. At high OLR (> 15 kg COD/m3.d) significant problems were experienced with plugging and subsequent channelling in the BFBR using GAC as support matrix and the reactor had to be backwashed frequently in order to remove excess biomass. Despite these backwash procedures, COD removal efficiencies recovered to previous levels within 24 hours. In contrast, no significant problems were encountered with plug formation and channelling in the BFBR using sand as support matrix. In general the overall reactor performance and COD removal efficiency of the aerobic BFBR using sand as support matrix was more stable and consistent than the BFBR using GAC as support matrix. This BFBR was also more resilient to variations in operational conditions, such as the lowering of the hydraulic retention times and changes in the influent pH. Both aerobic reactors displayed high resilience and COD removal efficiencies in excess of 80 % were achieved during shock loadings. However, both reactors were highly sensitive to changes in pH and any decrease in pH below the pKa values of the volatile fatty acids in the influent (pKa of acetic acid = 4.76) resulted in significant reductions in COD removal efficiencies. Maintenance of reactor pH above 5.0 was thus an essential facet of reactor operation. It has been reported that the VFA/alkalinity ratio can be used to assess the stability of biological reactors. The VFA/alkalinity ratios of the aerobic BFBRs containing sand and GAC as support matrices were stable (VFNalkalinity ratios of < 0.3 - 0.4) until the OLR increased above 10 kg/m3.d. At OLRs higher than 10 kg/m3.d the VFA/alkalinity ratios in the BFBR using sand support matrix increased to 4, above the failure limit value of 0.3 - 0.4. In contrast the VFA/alkalinity ratios of the BFBR using GAC support matrix remained stable until an OLR of 15 kg/m3.d was obtained, where the VFA/alkalinity ratios then increased to > 3. Towards the end of the study when an OLR of approximately 25 kg/m3.d was obtained the VFA/alkalinity ratios of both the BFBRs using sand and GAC as support matrices increased to 9 and 6 respectively, indicating the decrease in reactor stability and acidification of the process. Total solid (TS) and volatile solid (VS) concentrations in the aerobic BFBRs were initially high and decreased over time. While the total suspended solids (TSS) and volatile suspended solids (VSS) concentrations were initially low and increased over time as the OLR was increased, this is thought to be as a result of decreased HRT leading to biomass washout. The anaerobic BFBR using sand as support matrix never stabilised and COD removal efficiency remained very low (< 30 %), possibly due to the high levels of shear forces. Further studies concerning the use of sand as support matrix were subsequently terminated. An average COD removal efficiency of approximately 60 % was achieved in the anaerobic BFBR using GAC as a support matrix at organic loading rates lower than 10 kg COD/m3.d. The removal efficiency gradually decreased to 50 % as organic loading rates were increased to 20 kg COD/m3.d. At OLRs of 20 kg COD/m3.d, the biogas and methane yields of the anaerobic BFBR using GAC as support matrix were determined to be approximately 0.38 m3 biogas/kg CODrem (0.3 m3 biogas/m3reactor vol.d), and 0.20 m3 CH4/kg CODrem (0.23 m3 CH4/m3reactor vol.d), respectively. This value is 57 % of the theoretical maximum methane yield attainable (3.5 m3 CH4/kg CODrem). The methane yield increased as the OLR increased, however, when the OLR reached 8 kg/m3.d the methane yield levelled off and remained constant at approximately 2 m3 CH4/m3reactor vol.d. Although the methane content of the biogas was initially very low (< 30 %), the methane content gradually increased to 60 % at OLRs of 20 kg COD/m3.d. The anaerobic BFBR using GAC as support matrix determined that as the OLR increased (>12 kg/m3.d), the VFA/alkalinity ratio increased to approximately 5, this is indicative of the decrease in stability and acidification of the process. The anaerobic BFBR using GAC as support matrix experienced no problems with plug formation and channelling. This is due to the lower biomass production by anaerobic microorganisms than in the aerobic reactors. The TS and VS concentrations were lower than the aerobic concentrations but followed the same trend of decreasing over time, while the TSS and VSS concentrations increased due to decreased HRTs. The anaerobic BFBR was sensitive to dramatic variations in organic loading rates, pH and COD removal efficiencies decreased significantly after any shock loadings. Compared to the activated sludge systems currently being used for the biological treatment of Fischer-Tropsch reaction water at SASOL SynFuels, Secunda, South Africa, a seven-fold increase in OLR and a 55 % reduction in the specific air requirement was achieved using the aerobic BFBRs. The methane produced could also be used as an alternative source of energy. It is, however, evident that the support matrix has a significant influence on reactor performance. Excellent results were achieved using sand and GAC as support matrices in the aerobic and anaerobic BFBRs, respectively. It is thus recommended that future research be conducted on the optimisation of the use of aerobic and anaerobic BFBRs using these support matrices. Based on the results obtained from this study, it can be concluded that both aerobic and anaerobic treatment of a synthetic effluent analogous to the Fischer-Tropsch reaction water as generated by SASOL in the Fischer-Tropsch Synthol process were successful and that the application of fluidised-bed reactors (attached growth systems) could serve as a feasible alternative technology when compared to the current activated sludge treatment systems (suspended growth) currently used. Keywords: aerobic treatment, anaerobic treatment, biological fluidised-bed reactors, petrochemical effluent, Fischer-Tropsch reaction water, industrial wastewater. / Thesis (M. Omgewingswetenskappe)--North-West University, Potchefstroom Campus, 2004.

Etwa ein Drittel des Gesamtendenergieverbrauchs entfällt auf den Transportsektor, dessen Energieverbrauch zu rund 98 % über fossile Kraftstoffe (maßgeblich Mineralöl) abgedeckt wird [70], [71], [91]. Gleichzeitig ist der Transportsektor eine der Hauptursachen für den Ausstoß anthropogener Treibhausgasemissionen. Mobilität (insbesondere von Personen und Gütern) ist für die gesellschaftliche und wirtschaftliche Entwicklung unverzichtbar und nach wie vor ein überdurchschnittlich wachsender Bereich [103]. Weltweit wird sich die Anzahl der Kraftfahrzeuge von ca. 700 Mio. Personenwagen im Jahr 2000 auf etwa 1,3 Mrd. Personenwagen im Jahr 2030 nahezu verdoppeln; gleiches gilt für den damit einhergehenden Verbrauch an Endenergie [302]. Hingegen wird in Deutschland von einem um 9 % sinkenden Energieverbrauch gegenüber 2005 auf 2 EJ/a im Jahr 2030 ausgegangen; in den Mitgliedsstaaten der EU-27 hingegen wird ein Anstieg um 14 % gegenüber 2005 auf 17,7 EJ/a im Jahr 2030 erwartet [71], [72]. [... aus der Einleitung]