Road vehicle tyres, railway wheels and ball bearings all generate rolling contact forces which are transferred within a finite area of contact between the rolling element and the substrate. Either it is visible or not for the human eye, a certain degree of roughness is always present on the contacting surfaces and it influences the generation of both vertical and lateral contactforces. The purpose of this investigation is to enhance the understanding and modelling of the influence from small-scale surface roughness on the generation of rolling contact forces. To this end, a computationally efficient method to include roughness-induced contact nonlinearities in the dynamic modelling of rolling contacts is proposed. The method is implemented in a time domain model for vertical wheel–track interaction to model rolling-induced rail vibrations, showing good agreement with measurements. Furthermore, a test rig is developed and used for the investigation of tyre–road rolling contact forces. Detailed studies are performed on the influence of substrate roughness on the resulting contact forces for a tyre tread block which is rolling at different operating conditions. The choice of substrate as well as the rolling velocity and the slip ratio is observed to have significant influence on the resulting friction coefficient. For high slip ratios, stick–slip oscillations appear, exhibiting frequency content which is largely dependent on the choice of substrate. The outcomes of this study can potentially be used to improve future tyre–road contacts with respect to wear, traction and noise generation. / <p>QC 20161013</p> / Centre for Eco2 Vehicle Design

Předložená disertační práce se zabývá experimentálním studiem modifikátorů tření a maziv pro temeno kolejnice, které jsou aplikovány do kontaktu kola a kolejnice za účelem optimalizace adheze a redukce hluku. Hlavním cílem práce bylo objasnit vliv aplikovaného množství a složení těchto látek na adhezi v kontaktu. Hlavní pozornost byla věnována zejména potencionálním hrozbám souvisejících s kriticky nízkou adhezí, která může nastat po aplikaci těchto látek. Experimentální studium probíhalo v laboratorních i reálných podmínkách, konkrétně v tramvajovém provozu. V případě laboratorních experimentů byl využit komerční tribometr a dvoudiskové zařízení umožňující simulovat průjezd vozidla traťovým obloukem. Kromě samotné adheze bylo při experimentech sledováno také opotřebení a míra hluku. Výsledky ukázaly, že maziva pro temeno kolejnice jsou schopna poskytovat požadované třecí vlastnosti, nicméně jejich chování je silně závislé na aplikovaném množství. V případě předávkování kontaktu dochází ke kriticky nízkým hodnotám adheze, které vedou k výraznému prodloužení brzdné dráhy. V případě modifikátorů tření bylo ukázáno, že chování těchto látek je výrazně ovlivněno odpařováním základního média. Výsledky také ukázaly, že nadměrné množství částic pro modifikaci tření může způsobit kriticky nízké hodnoty adheze. U obou výše zmíněných typů produktů byl prokázán pozitivní vliv na míru opotřebení a míru poškození povrchu, zatímco významná redukce hluku byla dosažena pouze v případech, kdy došlo ke značnému poklesu adheze. V závěru této práce jsou uvedena doporučení pro další výzkumné aktivity v této oblasti.

This diploma thesis deals with the experimental study of the influence of operating conditions on the tribological aspects of the wheel flange and rail gauge contact. The wheel flange contact occurs when the vehicle moves on a curve track and it leads to severe up to catastrophic wear regime. For effective reduction of wear is important to apply a suitable amount of lubricant at appropriate intervals into the contact. The issue in this work comprehensively studies using of three laboratory apparatus and six methods that are theoretically and experimentally compared. Assessed are friction, wear, distribution and film thickness of lubricants for different contact conditions. The resulted amount of lubricant and interval of its application eliminates development of seizure at low consumption of lubricant. The understanding of mechanisms that occur in the wheel-rail contact not only helps to reduce operating costs and improved to energy efficiency of movement of vehicle on a track, but it is the basis for safe, reliable and ecological operation of rail transport.

Les phénomènes dynamiques observés lors de la circulation des trains provoquent des nuisances, notamment sonores et vibratoires, qui sont amplifiées par la présence de défauts sur la roue et sur le rail. Pour les analyser, il est nécessaire de prédire avec robustesse le comportement dynamique des composants impliqués dans l’interaction véhicule-voie et donc de simuler les efforts de contact générés pour des interfaces non idéalisées.L’objectif de cette thèse est donc de proposer un modèle semi-analytique global compatible avec l’intégration de multiples défauts géométriques sur les surfaces en contact. Afin de simuler l’interaction véhicule-voie dans le domaine temporel et garantir une applicabilité en phase de dimensionnement, une attention particulière est portée sur le compromis entre la précision des résultats et les temps de calcul associés.Le modèle ainsi proposé est composé d’un demi-bogie, dont le comportement vertical est représenté par un ensemble de masses-ressorts-amortisseurs, circulant sur une voie ballastée. Cette dernière est assimilée à une poutre bi-appuyée, supportée périodiquement à l’emplacement des traverses. Ces deux systèmes sont couplés en contact grâce à une procédure Distributed Point Reacting Spring (DPRS) sous forme discrétisée.Une validation du modèle est, d’une part, proposée en considérant des travaux antérieurs dans le cas de géométries parfaites. D’autre part, de multiples combinaisons de défauts, localisés comme le méplat ou répartis comme l’usure ondulatoire, sont introduites dans la simulation. La variabilité spatiale, particulière au cas de l’écaillage, est modélisée par des champs aléatoires. / The appearance of dynamic phenomena during the running of train on track leads to issues such as noise and vibration pollution, which can be further amplified by the presence of defects on the treads. In order to analyze them, it is necessary to predict with reliability the dynamic behavior of the vehicle-track interaction components, in particular the contact forces produced by non perfect treads.The aim of this PhD thesis is to provide a semi-analytical vehicle-track interaction model able to take into account multiple defects on the surfaces in contact. In order to conduct simulations in the time-domain and ensure applicability in the sizing phase, a special attention is given on the compromise between the accuracy of the results and the simulation times.The proposed model is therefore composed of half a bogie running on a ballasted track. This latter is modeled by a pinned-pinned beam with periodic supports located at the sleepers while the vertical behavior of the bogie is given by masses, springs and dampers. These two models are coupled in contact by a discretized Distributed Point Reacting Spring (DPRS) procedure.A validation of the model, based on previous work, is firstly proposed for perfect treads. Then, multiple combinations of defects, either localised as wheelflat or spread as corrugation, are introduced in the simulation. The spatial variability, specific to shelling, is modeled by random fields.

Due to the increase in demand on freight transportation it becomes necessary to avoid delays to ensure that the goods reach its destination on time. The main factors causing disturbances in the traffic on the mainline is the breakdown of vehicles mainly due to damaged wheels. The damaged wheels are identified through the wheel-rail impact force measurements provided by the wheel impact load detectors (WILD). This calls for the optimal schedule of maintenance of wheelsets and wagons in general. During the maintenance, the officials manually check for defective wheels and the exchange of wheelsets is performed based on the type of damage. The classification of wheel damages plays a vital role in providing ease of damage identification and insights to deduce a strategy for wheelset exchange. In this study, an attempt to classify the damaged wheelsets is done by analysing the wheel-rail impact force data from the wayside detectors. The data from the detectors are acquired from PredgeAB, a Luleå based startup pioneering in providing decision support on optimal maintenance schedules and predictive maintenance of rail wheels. Through their detection and prediction solutions it was observed that of all the wheels marked as damaged by the detectors 10% were undamaged. The source of the deviation in the impact force readings could help Predge make better estimations in damage detection and prediction. In this study, the sources contributing to the deviation is studied using multi-body simulations in GENSYS. A new method for modelling wheel damage is developed to overcome the shortcomings of the software. The findings of this study can then be used appropriately to make classifications of wheel damages. / På grund av den ökade efterfrågan på godstransporter är det nödvändigt attundvika förseningar för att säkerställa att varorna når sin destination i tid. Deviktigaste faktorerna som orsakar störningar i trafiken på huvudlinjen är stopp ispår av fordon, främst på grund av skadade hjul. De skadade hjulen identifierasmed hjälp av mätningar av slagkraft mellan hjul och spår som tillhandahållsav hjulbelastningsdetektorer (WILD). Detta kräver ett optimerat schema förunderhåll av hjulsatser och vagnar i allmänhet. Under underhållet kontrollerartjänstemännen manuellt för defekta hjul och utbytet av hjulsatser utförs baserat på typen av skada. Klassificeringen av hjulskador spelar en viktig roll närdet gäller att underlätta identifiering av skador och ge insikt för att bedöma enstrategi för hjulbyte. I den här studien görs ett försök att klassificera de skadade hjulsatserna genom att analysera data från slagkraften mellan spår ochhjul från detektorer. Uppgifterna från detektorerna hämtas från PredgeAB, enLuleå-baserad uppstartsbolag som är pionjärer för att ge beslutsstöd om optimala underhållsscheman och prediktivt underhåll av järnvägshjul. Genom sinadetekterings- och prediktiva lösningar observerades att 10% av alla hjul märktasom skadade av detektorerna var oskadade. Källan till avvikelsen i slagkraftavläsningarna kan hjälpa Predge att göra bättre uppskattningar när det gällerupptäckning och förutsägelse av skador. I den här studien studeras de källorsom bidrar till avvikelsen med simuleringar av flera kroppar i GENSYS. En nymetod för modellering av hjulskador har utvecklats för att övervinna programvarans brister. Resultaten av denna studie skulle kunna användas på lämpligtsätt för att göra klassificeringar av hjulskador.

A conceptual design of an innovative two-axle lightweight railway vehicle for commuter services is carried out at KTH Railway Group. An active wheelset steering is introduced to improve the curving performance of the vehicle, which is one of the critical performance requirements. This thesis aims to improve the steering performance of the active wheelset steering. Look-up tables for estimating time-varying wheel-rail contact parameters are introduced to supervise a simple PID controller of the active steering system in order to improve steering performance. The look-up table (LUT) estimation is focused on time-varying wheel-rail contact parameters, including creep coefficients and contact patch variables due to their direct influence on curving performance and lateral stability of the wheelset. As a result, the estimated longitudinal unit creep forces (UCF) have the potential to supervise the gains determination of PID controller because it can appropriately distinguish running conditions. The estimation of longitudinal UCF is achieved by the combination of the results from the LUT of creep coefficients and the LUT of contact patch variables. The result from longitudinal unit creep force estimation is shifted to the first quadrant to use as critical gain in the Ziegler-Nichols tuning method for the PID controller. The critical oscillation period for PID tuning can be expressed as a function of vehicle speed. Consequently, the PID controller for the active steering system uses time-varying gains with real-time tuning. The proposed control system for active wheelset steering is validated with nine running conditions using SIMPACK and MATLAB/Simulink co-simulation. The proposed control system provides a stable wheelset lateral displacement control regardless of the running condition. The active steering system significantly reduces wheel-rail wear, which demonstrates the effectiveness of the proposed active steering system. / KTH:s Järnvägsgruppen utvecklar en konceptuell design av ett innovativt, två-axligt, lättvikts järnvägsfordon för tunnelbana eller pendeltåg. En aktiv hjuparsstyrning introduceras för att förbättra kurvtagningsförmågan hos fordonet, vilket är ett av de kritiska prestandakraven hos dessa fordon. Det här examensarbetet har som målsättning att förbättra styrningsprestandan av den aktiva hjulsatsstyrningen. För att uppskatta tidsvarierande hjul-rälskontaktparametrar introduceras pre-definierade tabeller (LUT) som en övervakning av en enkel PID-kontroll för det aktiva styrningssystemet, för att förbättra styrprestandan. Uppskattningen som baseras på tabellen fokuserar på tidsberoende hjul-rälsparametrar, inklusive krypkoefficienter och kontaktytans storlek och form. Dessa variabler är i fokus på grund av deras direkta effekt på kurvtagningsförmågan och den laterala stabiliteten hos hjulparet. Den uppskattade longitudinala enhets krypkraften (UCF) har potential att bestämma förstärkningen hos PID-kontrollen på grund av att den, på ett lämpligt sätt, kan skilja mellan olika körtillstånd. Uppskattningen av longitudinell UCF uppnås genom en kombination av resultat för krypkoefficienter och kontaktytavariabler i LUT. Resultaten från den longitudinella UCF-uppskattningen skiftas till den första kvadranten för att användas som kritisk förstärkning i Ziegler-Nichols justeringsmetod för PID-kontroller. Den kritiska oscillationsperioden för PID-justering kan utryckas som en funktion av fordonets hastighet. Utgående från detta använder PID-kontrollen tidsvarierande förstärkning med realtidsjustering för den aktiva styrningen. Det föreslagna kontrollsystemet valideras mot nio körtillstånd med hjälp av SIMPACK och MATLAB/Simulink-simuleringar. Det föreslagna kontrollsystemet tillhandahåller en stabil lateral förflyttning av hjulparet oberoende av körtillstånd. Det aktiva styrsystemet reducerar hjul-räls slitaget signifikant, vilket demonstrerar effektiviteten hos det framtagna aktiva styrsystemet.

The wheel-rail contact mechanics and dynamics that are of great importance to the railroad industry are evaluated by applying statistical methods to the large volume of data that is collected on the VT-FRA state-of-the-art roller rig. The intent is to use the statistical principles to highlight the relative importance of various factors that exist in practice to longitudinal and lateral tractions and to develop parametric models that can be used for predicting traction in conditions beyond those tested on the rig. The experiment-based models are intended to be an alternative to the classical traction-creepage models that have been available for decades. Various experiments are conducted in different settings on the VT-FRA Roller Rig at the Center for Vehicle Systems and Safety at Virginia Tech to study the relationship between the traction forces and the wheel-rail contact variables. The experimental data is used to entertain parametric and non-parametric statistical models that efficiently capture this relationship. The study starts with single regression models and investigates the main effects of wheel load, creepage, and the angle of attack on the longitudinal and lateral traction forces. The assumptions of the classical linear regression model are carefully assessed and, in the case of non-linearities, different transformations are applied to the explanatory variables to find the closest functional form that captures the relationship between the response and the explanatory variables. The analysis is then extended to multiple models in which interaction among the explanatory variables is evaluated using model selection approaches. The developed models are then compared with their non-parametric counterparts, such as support vector regression, in terms of "goodness of fit," out-of-sample performance, and the distribution of predictions. / Master of Science / The interaction between the wheel and rail plays an important role in the dynamic behavior of railway vehicles. The wheel-rail contact has been extensively studied through analytical models, and measuring the contact forces is among the most important outcomes of such models. However, these models typically fall short when it comes to addressing the practical problems at hand. With the development of a high-precision test rig—called the VT-FRA Roller Rig, at the Center for Vehicle Systems and Safety (CVeSS)—there is an increased opportunity to tackle the same problems from an entirely different perspective, i.e. through statistical modeling of experimental data. Various experiments are conducted in different settings that represent railroad operating conditions on the VT-FRA Roller Rig, in order to study the relationship between wheel-rail traction and the variables affecting such forces. The experimental data is used to develop parametric and non-parametric statistical models that efficiently capture this relationship. The study starts with single regression models and investigates the main effects of wheel load, creepage, and the angle of attack on the longitudinal and lateral traction forces. The analysis is then extended to multiple models, and the existence of interactions among the explanatory variables is examined using model selection approaches. The developed models are then compared with their non-parametric counterparts, such as support vector regression, in terms of "goodness of fit," out-of-sample performance, and the distribution of the predictions. The study develops regression models that are able to accurately explain the relationship between traction forces, wheel load, creepage, and the angle of attack.

The electromechanical design and development of a sophisticated roller rig testing facility at the Railway Technologies Laboratory (RTL) of Virginia Polytechnic and State University (VT) is presented. The VT Roller Rig is intended for studying the complex dynamics and mechanics at the wheel-rail interface of railway vehicles in a controlled laboratory environment. Such measurements require excellent powering and driving architecture, high-performance motion control, accurate measurements, and relatively noise-free data acquisition systems. It is critical to accurately control the relative dynamics and positioning of rotating bodies to emulate field conditions. To measure the contact forces and moments, special care must be taken to ensure any noise, such as mechanical vibration, electrical crosstalk, and electromagnetic interference (EMI) are kept to a minimum. This document describes the steps towards design and development of all electromechanical subsystems of the VT Roller Rig, including the powertrain, power electronics, motion control systems, sensors, data acquisition units, safety and monitoring circuits, and general practices followed for satisfying the local and international codes of practice. The VT Roller Rig is comprised of a wheel and a roller in a vertical configuration that simulate the single-wheel/rail interaction in one-fourth scale. The roller is five times larger than the scaled wheel to keep the contact patch distortion that is inevitable with a roller rig to a minimum. This setup is driven by two independent AC servo motors that control the velocity of the wheel and roller using state-of-the-art motion control technologies. Six linear actuators allow for adjusting the simulated load, wheel angle of attack, rail cant, and lateral position of the wheel on the rail. All motion controls are performed using digital servo drives, manufactured by Kollmorgen, VA, USA. A number of sensors measure the contact patch parameters including force, torque, displacement, rotation, speed, acceleration, and contact patch geometry. A unified communication protocol between the actuators and sensors minimizes data conversion time, which allows for servo update rates of up to 48kHz. This provides an unmatched bandwidth for performing various dynamics, vibrations, and transient tests, as well as static steady-state conditions. The VT Roller Rig has been debugged and commissioned successfully. The hardware and software components are tested both individually and within the system. The VT Roller Rig can control the creepage within 0.3RPM of the commanded value, while actively controlling the relative position of the rotating bodies with an unprecedented level of accuracy, no more than 16nm of the target location. The contact force measurement dynamometers can dynamically capture the contact forces to within 13.6N accuracy, for up to 10kN. The instantaneous torque in each driveline can be measured with better than 6.1Nm resolution. The VT Roller Rig Motion Programming Interface (MPI) is highly flexible for both programmers and non-programmers. All common motion control algorithms in the servo motion industry have been successfully implemented on the Rig. The VT Roller Rig MPI accepts third party motion algorithms in C, C++, and any .Net language. It successfully communicates with other design and analytics software such as Matlab, Simulink, and LabVIEW for performing custom-designed routines. It also provides the infrastructure for linking the Rig's hardware with commercial multibody dynamics software such as Simpack, NUCARS, and Vampire, which is a milestone for hardware-in-the-loop testing of railroad systems. / Ph. D.

Tesis por compendio / [ES] El ruido de rodadura de vehículos ferroviarios presenta importantes desafíos en entornos urbanos y suburbanos, siendo precisa una comprensión integral de sus mecanismos subyacentes para una mitigación efectiva. Esta Tesis ofrece una investigación exhaustiva sobre la generación de ruido de rodadura, tanto en vías rectas como curvas, a través del desarrollo de modelos avanzados de alta frecuencia y herramientas de cálculo para una rigurosa predicción de niveles de ruido. El ruido de rodadura surge de la interacción entre las ruedas y los carriles en presencia de imperfecciones en sus superficies de contacto. Los principales componentes ferroviarios que contribuyen a la emisión acústica son las traviesas, los carriles y las ruedas. Las traviesas y los carriles están conectados por medio de las placas de asiento, mientras que las ruedas y los carriles están dinámicamente acoplados a través de su contacto. En consecuencia, cambios en cualquier componente pueden afectar al comportamiento dinámico y acústico del resto, subrayando la necesidad de un modelo integral para abordar eficazmente la radiación por ruido de rodadura. En esta Tesis se exploran y desarrollan diferentes modelos dinámicos de la vía y del eje montado. La vía, que se asume infinita, se describe utilizando la teoría de estructuras periódicas y se caracteriza por sus números y formas de onda. El eje montado se modeliza mediante el Método de Elementos Finitos y se caracteriza por sus frecuencias naturales y modos de vibración. La interacción rueda/carril se describe como una relación linealizada entre el movimiento relativo de ambos componentes y las fuerzas de contacto. Cabe indicar que los modelos explorados en este trabajo están formulados en el dominio de la frecuencia. Asimismo, se realiza un estudio de influencia del diseño de la vía en la radiación por ruido de rodadura, cuantificando los parámetros contribuyentes a la emisión acústica mediante técnicas estadísticas. Los resultados apuntan a que la geometría del carril tiene un impacto limitado en la radiación, mientras que las propiedades viscoelásticas de la vía, en particular la rigidez de la placa de asiento, desempeñan un papel fundamental en la generación de ruido. Es remarcable que, entre los distintos diseños, se han encontrado variaciones de hasta 7,4 dB(A) en la radiación acústica. Durante el desarrollo de esta investigación, se ha prestado atención al modelizado del eje montado. Su rotación se incluye usando coordenadas Eulerianas, lo que resulta un enfoque conveniente ya que el punto de contacto de la rueda con el carril permanece en una posición espacial constante. Dada la simetría axial de su geometría, la respuesta dinámica del eje montado se expande a lo largo de la dirección circunferencial mediante series de Fourier, lo que permite formular el comportamiento dinámico y acústico de este cuerpo tridimensional (3D) en un marco bidimensional (2D), resolviendo analíticamente la coordenada circunferencial. Esta metodología ofrece sin pérdida de generalidad una reducción del tiempo de cálculo computacional, lo que hace que el modelo sea idóneo para su integración en algoritmos de optimización. Por último, se realiza una investigación pionera sobre el ruido de rodadura cuando el vehículo negocia una curva. Si bien la curva está generalmente asociada con el ruido por chirridos, esta Tesis explora y confirma la importancia que también tiene el ruido de rodadura en estas condiciones. Para ello, se modelizan los efectos inerciales y giroscópicos que sufre un eje montado al describir una trayectoria curva. Además, diferentes fenómenos complejos que ocurren en el contacto rueda/carril, como por ejemplo el movimiento relativo entre estos elementos, se incorporan en el modelo de interacción. Los resultados indican que la posición del contacto rueda/carril sirve como un buen indicador del impacto que la negociación de una curva tiene en el ruido de rodadura. / [CA] El soroll de rodament de vehicles ferroviaris presenta importants reptes en entorns urbans i suburbans, requerint una comprensió integral dels seus mecanismes subjacents per a una mitigació efectiva. Aquesta Tesi ofereix una investigació exhaustiva sobre la generació de soroll de rodament, tant en vies rectes com corbes, mitjançant el desenvolupament de models avançats d'alta freqüència i eines de càlcul per a la rigorosa predicció dels nivells de soroll radiat. El soroll de rodament sorgeix de la interacció entre les rodes i els carrils en presència d'imperfeccions en les seues superfícies de contacte. Els principals components ferroviaris que contribueixen a l'emissió acústica són les travesses, els carrils i les rodes. Les travesses i els carrils estan connectats a través de les plaques d'assentament, mentre que les rodes i els carrils estan acoblats mitjançant la seua interacció. En conseqüència, canvis en qualsevol component poden afectar al comportament dinàmic i acústic de la resta, subratllant la necessitat d'un model integral. En aquesta Tesi s'exploren i desenvolupen diversos models dinàmics de la via i de l'eix muntat. La via, que es considera infinita, es descriu utilitzant la teoria d'estructures periòdiques i es caracteritza pels seus números i formes d'ona. L'eix muntat es modelitza mitjançant el Mètode d'Elements Finits i es caracteritza per les seues freqüències naturals i modes de vibració. La interacció entre l'eix muntat i la via es descriu com una relació linealitzada entre el moviment relatiu d'ambdós components i les forces de contacte. Cal assenyalar que els models explorats en aquest treball estan formulats en el domini de la freqüència. Així mateix, es realitza un estudi d'influència del disseny de la via en la radiació, quantificant els paràmetres contribuents a l'emissió acústica mitjançant tècniques estadístiques. Els resultats apunten que la geometria del carril té un impacte limitat en la radiació sonora, mentre que les propietats viscoelàstiques de la via, en particular la rigidesa de la placa d'assentament, tenen un paper fonamental en la generació de soroll. És destacable que, entre els diferents dissenys, s'han trobat variacions de fins a 7,4 dB(A) en la radiació per soroll de rodament. Durant el desenvolupament d'aquesta investigació, s'ha prestat atenció al modelatge de l'eix muntat. La seua rotació s'inclou en la formulació utilitzant coordenades Eulerianes, la qual cosa resulta un enfocament convenient ja que el punt de contacte de la roda amb el carril roman en una posició constant. Donada la simetria axial de la seua geometria, la resposta dinàmica de l'eix muntat s'amplia al llarg de la direcció circumferencial mitjançant sèries de Fourier, permetent formular el comportament dinàmic i acústic d'aquest cos tridimensional (3D) en un marc bidimensional (2D), i resolent la coordenada circumferencial analíticament. Aquesta metodologia ofereix sense pèrdua de generalitat una reducció del temps de càlcul computacional, la qual cosa fa que el model siga idoni per a la seua integració en algoritmes d'optimització. Finalment, es realitza una investigació pionera sobre el soroll de rodament quan el vehicle negocia una corba. Si bé la corba està generalment associada amb el soroll per grinyols, aquesta Tesi explora i confirma la importància que també té el soroll de rodament en aquestes condicions. Per a això, es modelitzen els efectes inercials i giroscòpics que pateix un eix muntat al descriure una trajectòria corba. A més, diferents fenòmens complexes que ocorren en el contacte roda/carril, com el moviment relatiu entre aquests elements, s'incorporen en el model d'interacció. Els resultats indiquen que la posició del contacte roda/carril serveix com un bon indicador de l'impacte que la negociació d'una corba té en el soroll de rodament. / [EN] Rolling noise emission in railway systems presents significant challenges in urban and suburban environments, requiring a comprehensive understanding of its underlying mechanisms for effective mitigation. This Thesis offers a thorough investigation into rolling noise generation, considering both tangent and curved tracks, through the development of advanced high-frequency models and calculation tools to predict noise levels accurately. Rolling noise arises from the interaction between railway wheels and tracks in the presence of roughness on their contact surfaces. The principal components contributing to the acoustic emission are the sleepers, rails, and wheels. Sleepers and rails are interconnected through rail pads, while wheels and rails are dynamically coupled due to their contact. Consequently, changes in any component might impact the dynamic and acoustic behaviour of all of them, outlining the necessity of a comprehensive model to address rolling noise radiation effectively. Various models for the track and wheelset are explored and developed in this Thesis. The track, assumed to be infinite, is described using periodic structure theory and it is characterised by its wavenumbers and waveshapes. The wheelset is modelled through the Finite Element Method (FEM) and it is characterised by its natural frequencies and vibration modes. The wheelset and track interaction is described as a linearised relationship between the relative motion of both components and the contact forces. The models examined in this work are formulated in the frequency domain. Identified track properties influencing rolling noise radiation are quantified using statistical techniques. While the rail geometry is found to have a limited impact on the total radiation, the viscoelastic properties of the track, particularly the rail pad stiffness, play a crucial role in noise generation. Variations up to 7.4 dB(A) were observed for different track designs. Special attention is devoted to the wheelset modelling in this Thesis. Its rotation is considered using Eulerian coordinates, a convenient approach as the wheel contact point with the rail remains at a constant spatial position. Given the axial symmetry of its geometry, the wheelset dynamic response is expanded around the circumferential direction using Fourier series, which yields a two-dimensional (2D) formulation of the dynamic and acoustic behaviour of this three-dimensional (3D) system, with the circumferential coordinate being solved analytically. This methodology, denoted as axisymmetric approach, offers a significant reduction in the associated computational calculation time while preserving accuracy, making the model well suited for its integration into optimisation algorithms. Lastly, a novel investigation into rolling noise when the vehicle negotiates a curve is conducted. While curved tracks are generally associated with squeal noise, this Thesis offers valuable insights into the importance of rolling noise as well. To achieve this, the inertial and gyroscopic effects associated with a wheelset running on a curve are modelled. Complex phenomena occurring at the wheel/rail contact, such as the relative motion between these two elements, are incorporated into the interaction model. The results indicate that the wheel/rail contact position serves as a reliable indicator of the impact of a curve on the rolling noise. / This Thesis has been supported by Ministerio de Ciencia, Innovación y Universidades in the framework of the FPU grant program. Grants FPU18/03999, EST21/00213, and EST22/00353 as well as projects TRA2017-84701-R, PID2020-112886RA-I00, and PID2023-148483OB-I00 funded by MCIN/AEI/10.13039/501100011033, “ESF Investing in your future”, and “ERDF A way of making Europe” are acknowledged. The author also expresses his gratitude for the support provided by Programa PROMETEO/2021/046 of Generalitat Valenciana. / Andrés Ruiz, VT. (2024). Comprehensive dynamic models of railway wheelsets and tracks for the prediction of rolling noise [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/206074 / Compendio

This dissertation aims to study the benefit of rail grinding on service life of railroad rails, focusing on failures due to rolling contact fatigue (RCF) at the rail head. Assuming a tangent rail with one-point contact at the running surface, a finite element analysis of a full-scale wheel-rail rolling contact with a nonlinear isotropic kinematic hardening material model is performed to simulate the accumulation of residual stresses and strains in the rail head. Using rolling stress and strain results from the sixth loading cycle, in which residual stresses and strains are at their steady-state, as input, two critical plane fatigue criteria are proposed for fatigue analyses. The first fatigue criterion is the stress-based approach—namely the Findley fatigue criterion. It suggests an important role of tensile residual stresses on subsurface crack nucleation and early growth in the rail head, but applications of the criterion to the near-running-surface region are limited because of plastic deformation from wheel-rail contact. The second fatigue criterion is the strain-based approach—namely the Fatemi-Socie fatigue criterion. Contributed mainly from shear strain amplitudes and factorized by normal stress components, the criterion also predicts fatigue crack nucleation at the subsurface as a possible failure mode as well as fatigue crack nucleation at the near-surface, while maintaining its validity in both regions. A collection of fatigue test data of various types of rail steel from literature is analyzed to determine a relationship between fatigue damages and number of cycles to failure. Considering a set of wheel loads with their corresponding number of rolling passage as a loading unit (LU), optimizations of grinding schedules with genetic algorithm (GA) show that fatigue life of rail increases by varying amount when compared against that from the no-grinding case. Results show that the proposed grinding schedules, optimized with the exploratory and local-search genetic algorithms, can increase fatigue life of rail by 240 percent. The optimization framework is designed to be able to determine a set of optimal grinding schedules for different types of rail steel and different contact configurations, i.e. two-point contact occurred when cornering.