Polyethylene (PE) resins being non-polar in nature and having a high degree of crystallinity have limited miscibility and compatibility when blended with polar polymers. The miscibility and compatibility of these blends are generally worsened when they are prepared by direct injection moulding without a precompounding process. Such situations are commonly encountered in particular by polymer converters when blending colour and/or additive concentrates, commonly known as masterbatches. Typically, masterbatches are mixtures containing high loading of pigments and/or additives predispersed in a suitable solid vehicle (commonly known as carrier) such as a polyethylene resin. These masterbatches are usually used for the colouration of a wide range of polymers and the carrier used must therefore be compatible with these matrix (host) polymers. The preliminary stage of this study involved the investigation of the properties of blends based on high density polyethylene (HDPE) and a range of engineering thermoplastics (ABS, PC, PBT, PA6), prepared by injection moulding. Five different types of compatibilisers namely, ethylene-vinyl acetate (EVA) copolymer, ethylene-methyl acrylate (EMA) copolymer, ethylene-glycidyl methacrylate (E-GMA) copolymer, ethylene-methyl acrylateglycidyl methacrylate (E-MA-GMA) terpolymer and maleic anhydride grafted HDPE (HDPE-g-MAH) copolymer were evaluated with respect to their efficiencies in compatibilising HDPE with the four engineering polymers. The pre-compounded HDPE/compatibiliser binary blends at 2 different blend ratios (1:1 and 3:1) were added at 15 wt% concentration to each engineering thermoplastics and test samples were produced directly by injection moulding. Results of mechanical testing and characterisation of the blends showed that glycidyl methacrylate compatibilisers, E-MA-GMA, in particular have the most universal compatibilising effectiveness for a range of engineering thermoplastics including ABS, PC, PBT, and PA6. Blends compatibilised with E-MA-GMA compatibiliser had the best notched impact performance irrespective of matrix polymer type. The presence of an acrylic ester (methyl acrylate) comonomer in E-MA-GMA resulted in increased polarity of the ii compatibiliser leading to improved miscibility with the polar matrix polymers demonstrated by fine blend morphologies, melting point depression and reduction in crystallinity of the HDPE dispersed phase. The second stage of this study involved the reactive modification of HDPE using a low molecular weight di-functional solid diglycidyl ether of bisphenol A (DGEBA) type epoxy resin compatibilised with HDPE-g-MAH in an attempt to improve its compatibility with ABS, PBT and PA6. The maleic anhydride moieties in HDPE-g-MAH served as reactive sites for anchoring the epoxy moieties while the HDPE backbone was miscible with the HDPE resin. An excessive amount of reactive groups resulted in the formation of crosslinked gels while the addition of EVA co-compatibiliser helped in the reduction of gel content and further improved the dispersion of the epoxy. The effectiveness of epoxy grafted HDPE (with and without EVA co-compatibiliser) in compatibilising ABS/HDPE, PBT/HDPE, and PA6/HDPE was investigated by injection moulding of 5 wt% functionalised HDPE with these matrix polymers into test bars for mechanical testing, and characterisation by differential scanning calorimtery (DSC) and optical microscopy. The reactively functionalised HDPE blends, improved the mechanical properties of ABS and PA6 blends especially with EVA as co-compatibiliser. However, the mechanical properties of PBT blends were unmodified by the functionalised HDPE which was believed to be due to end-capping of the PBT chain-ends by ungrafted epoxy resins.

Purpose: This paper will present insight to the methodology and results of the experimental characterization of Acrylonitrile Butadiene Styrene (ABS) using Fused Deposition Modeling (FDM). The work in this research explored the effects of print orientation, surface treatment, and ultraviolet (UV) light degradation with the utilization of Digital Image Correlation (DIC) on ABS tensile specimens. Design/methodology: ABS specimens were printed at three build orientations (flat (0 degrees), 45 degrees, and up-right (90 degrees)). Each of these specimens were treated with three different surface treatments including a control (acrylic paint, Cyanoacrylate, and Diglycidyl Bisphenol A) followed by exposure to UV light to the respective batches. This experiment design will provide tensile direction properties with the effect of thermoset coatings and UV degradation. Dogbone FDM specimens based on ASTM standard D638 type IV were printed on a Stratasys Dimension SST (Soluble Support Technology) 1200es 3D Printer and loaded into a MTS Landmark Servohydraulic Test Systems. Analysis was preformed on the fracture section of the tensile specimens utilized DIC and comparing Ultimate Tensile Strength (UTS) and Ultimate Fracture Strength (UFS). Findings: From the results UV light did not play a large factor in the strength of the specimens. The print orientation showed the largest anisotropic behavior where some specimens experienced as much as a 54% difference in ultimate tensile strength. Thermoset coated specimens experienced a maximum of 2% increase in strength for the Cyanoacrylate and Diglycidyl Bisphenol A specimens where the acrylic paint and natural did not. Several findings were of value when looking at the stress strain plots. Originality/value: This paper provides knowledge to the limited work on print build orientation, thermoset coatings and, UV light on ABS specimens. Very little to no work has been done on these three properties. This paper can serve as the foundation of future work on external applications on ABS plastics.

No description available.

In recent years, increased use of electronic devices and wireless operations resulted in unavoidable electromagnetic (EM) pollution which has a significant impact on civil and military sectors. Considering the foremost requirement, huge efforts were invested in the development of electromagnetic interference (EMI) shielding materials. In this context, metals are usually preferred but design complexities like high density and susceptibility towards corrosion are limiting factors; additionally, the reflection of microwaves from the surface fails to serve as EM absorbers. The concern here is to minimize the reflection of the high frequency electromagnetic wave from the surface and to enhance the microwave absorption in GHz frequencies. In this thesis, we have made an attempt to design EMI shielding materials with exceptional absorption ability derived from Polycarbonate (PC)/ Poly styrene-co-acrylonitrile (SAN) based polymer blends. Herein, unique co-continuous micro-phase separated blend structures with selective localization of microwave active nanoparticles in one of the phases were realized to be most effective for microwave attenuation over just dispersing it in one polymer matrix (i.e. PC and SAN composites). The synergistic attenuation of electric and magnetic field associated with EM radiation was achieved through incorporation of various magnetic nanoparticles, however, dispersion of magnetic nanoparticles was a challenging task. Therefore, in order to localize magnetic nanoparticles in PC phase of the blends and to enhance the dispersion state, various modification strategies have been designed. In summary, we have developed a library of engineered nanoparticles to achieve synergistic attenuation of EM radiation mostly through absorption. For instance, the PC/SAN blends containing MWNTs and rGO-Fe3O4 nanoparticles manifested in exceptional EMI shielding, well above required shielding effectiveness value for most of the commercial applications, essentially through absorption. Taken together, the finding suggests that immiscible blends containing MWNTs and the decoration of magnetic nanoparticles (rGO-Fe3O4) on the surface of reduced graphene oxide sheets can be utilized to engineer high-performance EMI shielding materials with exceptional absorption ability.

The theoretical part is focused on evaluation of chosen ?essential? plastics used in the car industry. The principles of construction and proportioning of plastic components, basic conception of injection moulding and measuration follow. Another section of the theoretical part presents a summary of possible CAD systems, which are used. The practical part is focused on a particular plastic moulding. It includes the main description of a component with its material choice in dependence on the component function. Another section contains evaluation of the component complexity from the viewpoint of moulding, and a possible substitution of constructions, which could be productively simpler, is shown. The whole thesis is completed for better lucidity by pictures, drawings, and mechanical drawings.

No description available.

Tesis por compendio / [ES] En la actualidad, el modelado por deposición fundida (FDM) es el tipo de tecnología de fabricación aditiva más difundida y estudiada dada su facilidad de uso y economía de proceso. No obstante, debido a las anisotropías generadas durante el proceso aditivo, las piezas fabricadas mediante FDM presentan limitaciones en su uso funcional. Estas anisotropías dependen de los parámetros del proceso y pueden provocar variaciones dimensionales y cambios en las propiedades mecánicas de las piezas. Para mejorar dichas características, se puede recurrir a diversos post-procesos como el tratamiento térmico. Sin embargo, durante su aplicación se pueden producir variaciones dimensionales en las piezas tratadas que reduzcan o anulen su aplicabilidad industrial. En la presente Tesis Doctoral se ha abordado el estudio del comportamiento dimensional de piezas fabricadas mediante FDM sometidas a tratamiento térmico. Se ha evaluado una propuesta de mejora en el post-proceso consistente en el uso de un molde de polvo cerámico compactado alrededor de las piezas a fin de minimizar la aparición de deformaciones durante el tratamiento térmico. El estudio de las deformaciones durante el post-procesado térmico se ha focalizado en los dos materiales termoplásticos más empleados en FDM, el ácido poliláctico (PLA) y el acrilonitrilo butadieno estireno (ABS), de naturaleza semicristalina y amorfa respectivamente. Se han analizado las variaciones dimensionales sufridas por las piezas durante el tratamiento térmico, considerando la influencia de la orientación de las líneas depositadas, la temperatura del tratamiento y el uso del molde de polvo cerámico. Para evaluar la mejora aplicada en el post-procesado térmico, se ha definido y analizado la eficacia del molde con las mismas variables del estudio dimensional. A fin de poder predecir las deformaciones sufridas por las piezas tratadas y la eficacia del molde en un amplio rango de temperaturas, se ha realizado una aproximación polinómica con los resultados obtenidos experimentalmente. / [CA] Actualment, el modelatge per deposició fosa (FDM) és el tipus de tecnologia de fabricació additiva més difosa i estudiada atesa la facilitat d'ús i economia de procés. Això no obstant, a causa de les anisotropies generades durant el procés additiu, les peces fabricades mitjançant FDM presenten limitacions en el seu ús funcional. Aquestes anisotropies depenen dels paràmetres del procés i poden provocar variacions dimensionals i canvis a les propietats mecàniques de les peces. Per millorar aquestes característiques, es pot recórrer a diversos postprocessos com el tractament tèrmic. No obstant això, durant la seva aplicació es poden produir variacions dimensionals a les peces tractades que redueixin o anul·lin la seva aplicabilitat industrial. En aquesta Tesi Doctoral s'ha abordat l'estudi del comportament dimensional de peces fabricades mitjançant FDM sotmeses a tractament tèrmic. S'ha avaluat una proposta de millora en el post-procés consistent en l'ús d'un motlle de pols ceràmic compactat al voltant de les peces per tal de minimitzar l'aparició de deformacions durant el tractament tèrmic. L'estudi de les deformacions durant el post-processat tèrmic s'ha focalitzat en els dos materials termoplásticos més empleats en FDM, l'àcid poliláctico (PLA) i l'acrilonitrilo butadien estireno (ABS), de naturalesa semicristalina i amorfa respectivament. S'han analitzat les variacions dimensionals sofrides per les peces durant el tractament tèrmic, tenint en compte la influència de l'orientació de les línies dipositades, la temperatura del tractament i l'ús del motlle de pols ceràmic. Per avaluar la millora aplicada en el post-processat tèrmic, s'ha definit i analitzat l'eficàcia del motlle amb les mateixes variables de l'estudi dimensional. Per tal de poder predir les deformacions patides per les peces tractades i l'eficàcia del motlle en un ampli rang de temperatures, s'ha fet una aproximació polinòmica amb els resultats obtinguts experimentalment. / [EN] Nowadays, fused deposition modeling (FDM) is the most widespread and studied additive manufacturing technology due to its ease of use and process economics. However, due to the anisotropies generated during the additive process, FDM fabricated parts have limitations in their functional use. These anisotropies depend on the process parameters and can lead to dimensional variations and changes in the mechanical properties of the parts. Various post-processes, such as heat treatment, can be used to improve these characteristics. However, during its application, dimensional variations can occur in the treated parts that reduce or make their industrial applicability impossible. In this Thesis, the dimensional behavior of FDM parts subjected to heat treatment has been studied. A post-processing improvement proposal consisting of using a compacted ceramic powder mould around the parts to minimize deformations during the heat treatment has been evaluated. The study of deformations during thermal post-processing has focused on the two most widely used thermoplastic materials in FDM, polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS), with semi-crystalline and amorphous nature respectively. For this purpose, standard specimens coded according to different internal geometries were manufactured. The dimensional variations suffered by the parts during the heat treatment have been analyzed considering the influence of the orientation of the deposited lines, the material used, the treatment temperature and the use of the ceramic powder mould. To evaluate the thermal post-processing improvement, the effectiveness of mould has been defined and analyzed with the same variables of the dimensional study. To predict the deformations suffered by the treated parts and the efficacy of the mould in a wide range of temperatures, a polynomial approximation has been fitted to the results obtained experimentally. / Lluch Cerezo, J. (2023). Análisis y mejora del comportamiento dimensional de termoplásticos impresos en 3D mediante modelado por deposición fundida sometidos a un proceso de tratamiento térmico [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/194607 / Compendio

3D printing applications have achieved increased success as an additive manufacturing (AM) process. Micro-structure of mechanical/biological materials present design challenges owing to the resolution of 3D printers and material properties/composition. Biological materials are complex in structure and composition. Efforts have been made by 3D printer manufacturers to provide materials with varying physical, mechanical and chemical properties, to handle simple to complex applications. As 3D printing is finding more medical applications, we expect future uses in areas such as hip replacement - where smoothness of the femoral head is important to reduce friction that can cause a lot of pain to a patient. The issue of print resolution plays a vital role due to staircase effect. In some practical applications where 3D printing is intended to produce replacement parts with joints with movable parts, low resolution printing results in fused joints when the joint clearance is intended to be very small. Various 3D printers are capable of print resolutions of up to 600dpi (dots per inch) as quoted in their datasheets. Although the above quoted level of detail can satisfy the micro-structure needs of a large set of biological/mechanical models under investigation, it is important to include the ability of a 3D slicing application to check that the printer can properly produce the feature with the smallest detail in a model. A way to perform this check would be the physical measurement of printed parts and comparison to expected results. Our work includes a method for using ray casting to detect features in the 3D CAD models whose sizes are below the minimum allowed by the printer resolution. The resolution validation method is tested using a few simple and complex 3D models. Our proposed method serves two purposes: (a) to assist CAD model designers in developing models whose printability is assured. This is achieved by warning or preventing the designer when they are about to perform shape operations that will lead to regions/features with sizes lower than that of the printer resolution; (b) to validate slicing outputs before generation of G-Codes to identify regions/features with sizes lower than the printer resolution.