Durant ce travail, la réactivité des dioxydes du groupe IVb (TiO2, ZrO2, HfO2) en contact avec du carbone turbostratique a été étudiée afin de comprendre les mécanismes réactionnels de la réduction carbothermique. Cette voie de synthèse a également permis d’obtenir des phases oxycarbures sous forme pulvérulente afin d’étudier les différents domaines de stabilité des solutions solides en fonction de la température de traitement thermique. L’ajout d’oxygène à la structure cristalline des carbures modifie le comportement de ces matériaux au frittage ainsi que leurs propriétés macroscopiques. Par conséquent, la détermination des limites des différentes solutions solides requiert l’utilisation d’une méthodologie précise. En couplant les différentes techniques de caractérisation (analyse chimique élémentaire, DRX, dosage de phases, MET), les compositions des phases oxycarbures synthésisées ont ainsi pu être déterminées. Afin de compléter cette étude, la réactivité de monolithes de carbure de titane en contact avec du dioxyde de titane a été étudiée lors de traitements thermiques de recuit sous charge en atmosphère confinée. L’identification des phases en équilibre constituent des données diagrammatiques nécessaires aux première tentatives de modélisation thermodynamique des diagrammes de phases ternaires Me-C-O (ou Me = Ti, Zr, Hf) par la méthode semi-empirique CALPHAD. / During this work, the reactivity of group IVb dioxides (TiO2, ZrO2, HfO2) in contact with turbostractic carbon has been investigated in order to understand the reactional mechanisms of the carbothermal reduction. This way of synthesis has also allowed us to obtain oxycarbides phases in powder form to study the different stability domains of solids solutions with respect to the temperature of heat treatment. The addition of oxygen within the crystalline structure modifies the sintering behaviour of these materials and also their macroscopic properties. Consequently, the determination of solid solution boundaries requires an accurate methodology. A broad panoply of characterization techniques are coupled (Elemental analysis, XRD, Quantification of phases, TEM) to determine the compositions of oxycarbide phases. In order to complete this study, the reactivity of titanium carbide monoliths in contact with titanium dioxide has been studied during heat treatments of annealing under pressure in confined atmosphere. The identification of phases in equilibrium constitutes diagrammatic data which are necessary for the preliminary attempts of thermodynamic modeling of ternary phases diagrams Me-C-O (where Me = Ti, Zr, Hf) using the semi-empirical CALPHAD method.

Zirconium carbide (ZrC) is a high modulus ceramic with an ultra-high melting temperature and, consequently, is capable of withstanding extreme environments. Carbon-carbon composites (CCCs) are important structural materials in future hypersonic aircraft; however, these materials may be susceptible to degradation when exposed to elevated temperatures during extreme velocities. At speeds of exceeding Mach 5, intense heating of leading edges of the aircraft triggers rapid oxidation of carbon in CCCs resulting in degradation of the structure and probable failure. Environmental/thermal barrier coatings (EBC/TBC) are employed to protect airfoil structures from extreme conditions. Yttria stabilized zirconia (YSZ) is a well-known EBC/TBC material currently used to protect metallic turbine blades and other aerospace structures. In this work, 3 mol% YSZ has been studied as a potential EBC/TBC on CCCs. However, YSZ is an oxygen conductor and may not sufficiently slow the oxidation of the underlying CCC. Under appropriate conditions, ZrC can form at the interface between CCC and YSZ. Because ZrC is a poor oxygen ion conductor in addition to its stability at high temperatures, it can reduce the oxygen transport to the CCC and thus increase the service lifetime of the structure. This dissertation investigates the thermodynamics and kinetics of the YSZ/ZrC/CCC system and the resulting structural changes across multiple size scales. A series of experiments were conducted to understand the mechanisms and species involved in the carbothermal reduction of ZrO2 to form ZrC. 3 mol% YSZ and graphite powders were uniaxially pressed into pellets and reacted in a graphite (C) furnace. Rietveld x-ray diffraction phase quantification determined that greater fractions of ZrC were formed when carbon was the majority mobile species. These results were validated by modeling the process thermochemically and were confirmed with additional experiments. Measurements were conducted to examine the effect of carbothermal reduction on the bond lengths in YSZ and ZrC. Subsequent extended x-ray absorption fine structure (EXAFS) measurements and calculations showed Zr-O, Zr-C and Zr-Zr bond lengths to be unchanged after carbothermal reduction. Energy dispersive spectroscopy (EDS) line scan and mapping were carried out on carbothermaly reduced 3 mol% YSZ and 10 mol% YSZ powders. Results revealed Y2O3 stabilizer forming agglomerates with a very low solubility in ZrC.

Nano-scaled carbons were produced by thermal treatment of pine wood chips and bio-char. The influence of temperature, heating rate, pyrolysis time, and type and flow rate of purge gas on the production of nano-carbons was investigated. Using TEM and SEM, different carbon-based nanomaterials were observed in the prepared samples. The effect of metal ion doping on the bio-char was also investigated. Highly functionalized nano carbonaceous materials were synthesized by low temperature hydrothermal carbonization (HTC) using glucose, sucrose, xylose, and cellulose. Carbon-encapsulated iron (Fe@C) core-shell particles were also synthesized by the HTC method and used as catalyst for Fischer-Tropsch synthesis to produce liquid hydrocarbons from syngas; it showed excellent activity. Nano-structured Co-Mo carbides over several nano-sized carbon materials were prepared using the carbothermal reduction and carbothermal hydrogen reduction methods. Nano-structured Co-Mo carbides derived from Vulcan® XC-72 were used as the catalyst to produce higher alcohols.

The project undertook a systematic study of chlorination of titanium oxycarbide and oxycarbonitride with the aim to develop further understanding of kinetics and mechanisms of the chlorination reactions. The project studied titania, ilmenite ores, and synthetic rutile reduced by carbon in argon and nitrogen and chlorinated at different temperatures, gas flow rates and compositions. Chlorination of titanium suboxides, iron and impurities in ilmenite was also examined. Chlorination of titanium oxycarbide Ti(O,C) or oxycarbonitride Ti(O,C,N) can be implemented at 200 to 400 deg.C, while the commercial chlorination process in the production of titanium metal or titania pigment requires 800 to 1100 deg.C. This makes chlorination of Ti(O,C) or Ti(O,C,N) an attractive technology in processing of titanium minerals. Chlorination reaction is strongly exothermal, which increased the sample temperature up to 200 deg.C above the furnace temperature. The chlorination of Ti(O,C) or Ti(O,C,N) was ignited at 150 deg.C to 200 deg.C depending on the sample composition. Their chlorination at 235 deg.C to 400 deg.C was close to completion in less than 30 min. The chlorination rate of titanium oxycarbide or oxycarbonitride increased with increasing gas flow rate. Sample composition had a significant effect on the extent of chlorination. The optimum results were obtained for titanium oxycarbide or oxycarbonitride produced with carbon to titania molar ratio of 2.5; these samples contained no detectable excess of carbon or unreduced titanium suboxides. In chlorination of reduced ilmenite ores and synthetic rutile, Ti(O,C) or Ti(O,C,N), metallic iron and Ti2O3 were chlorinated. The rate and extent of chlorination of titanium increased with increasing carbon to TiO2 ratio. Chlorination of Ti2O3 was slow relative to Ti(O,C) or Ti(O,C,N) and iron; chlorination of impurity oxides such as MgO, SiO2 and Al2O3 was not observed. The project also examined chlorination of Ti(O,C) or Ti(O,C,N) in ilmenite ore and synthetic rutile after removal of iron, which was achieved by aerated leaching of reduced samples in heated flask containing 0.37 M of ammonium chloride solution. Iron removal from the ilmenite ore or synthetic rutile resulted in higher rate and extent of chlorination of titanium oxycarbide or oxycarbonitride.

The project undertook a systematic study of chlorination of titanium oxycarbide and oxycarbonitride with the aim to develop further understanding of kinetics and mechanisms of the chlorination reactions. The project studied titania, ilmenite ores, and synthetic rutile reduced by carbon in argon and nitrogen and chlorinated at different temperatures, gas flow rates and compositions. Chlorination of titanium suboxides, iron and impurities in ilmenite was also examined. Chlorination of titanium oxycarbide Ti(O,C) or oxycarbonitride Ti(O,C,N) can be implemented at 200 to 400 deg.C, while the commercial chlorination process in the production of titanium metal or titania pigment requires 800 to 1100 deg.C. This makes chlorination of Ti(O,C) or Ti(O,C,N) an attractive technology in processing of titanium minerals. Chlorination reaction is strongly exothermal, which increased the sample temperature up to 200 deg.C above the furnace temperature. The chlorination of Ti(O,C) or Ti(O,C,N) was ignited at 150 deg.C to 200 deg.C depending on the sample composition. Their chlorination at 235 deg.C to 400 deg.C was close to completion in less than 30 min. The chlorination rate of titanium oxycarbide or oxycarbonitride increased with increasing gas flow rate. Sample composition had a significant effect on the extent of chlorination. The optimum results were obtained for titanium oxycarbide or oxycarbonitride produced with carbon to titania molar ratio of 2.5; these samples contained no detectable excess of carbon or unreduced titanium suboxides. In chlorination of reduced ilmenite ores and synthetic rutile, Ti(O,C) or Ti(O,C,N), metallic iron and Ti2O3 were chlorinated. The rate and extent of chlorination of titanium increased with increasing carbon to TiO2 ratio. Chlorination of Ti2O3 was slow relative to Ti(O,C) or Ti(O,C,N) and iron; chlorination of impurity oxides such as MgO, SiO2 and Al2O3 was not observed. The project also examined chlorination of Ti(O,C) or Ti(O,C,N) in ilmenite ore and synthetic rutile after removal of iron, which was achieved by aerated leaching of reduced samples in heated flask containing 0.37 M of ammonium chloride solution. Iron removal from the ilmenite ore or synthetic rutile resulted in higher rate and extent of chlorination of titanium oxycarbide or oxycarbonitride.

Made available in DSpace on 2014-12-17T14:58:13Z (GMT). No. of bitstreams: 1 RaquelGC_DISSERT.pdf: 1617455 bytes, checksum: fe137c67d61e0483bac922261c815e1e (MD5) Previous issue date: 2011-11-23 / Conselho Nacional de Desenvolvimento Cient?fico e Tecnol?gico / In this study we used the plasma as a source of energy in the process of carbothermic reduction of rutile ore (TiO2). The rutile and graphite powders were milled for 15 h and placed in a hollow cathode discharge produced by in order to obtain titanium carbonitride directly from the reaction, was verified the influence of processing parameters of plasma temperature and time in the synthesis of TiCN. The reaction was carried out at 600, 700 and 800˚C for 3 to 4 hours in an atmosphere of nitrogen and argon. During all reactions was monitored by plasma technique of optical emission spectroscopy (EEO) to check the active species present in the process of carbothermal reduction of TiO2. The powder obtained after the reactions were characterized by the techniques of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The technique of EEO were detected in all reactions the spectra CO and NO, and these gas-phase resulting from the reduction of TiO2. The results of X-ray diffraction confirmed the reduction, where for all conditions studied there was evidence of early reduction of TiO2 through the emergence of intermediate oxides. In the samples reduced at 600 and 700˚C, there was only the phase Ti6O11, those reduced to 800˚C appeared Ti5O9 phases, and Ti6O11 Ti7O13, confirming that the carbothermal reduction in plasma, a reduction of the ore rutile (TiO2) in a series of intermediate titanium oxide (TinO2n-1) where n varies between 5 and 10 / Neste trabalho foi utilizado o plasma como fonte energ?tica no processo de redu??o carbot?rmica do min?rio rutilo (TiO2). Os p?s de rutilo e grafite foram mo?dos durante 15 h e introduzidos numa descarga produzida por c?todo oco a fim de obter carbonitreto de tit?nio diretamente da rea??o, sendo verificado a influ?ncia dos par?metros de processamento de plasma, temperatura e tempo na s?ntese de TiCN. As rea??o foram efetuadas a 600, 700 e 800˚C por 3 e 4 horas numa atmosfera de nitrog?nio e arg?nio. Durante todas as rea??es o plasma foi monitorado pela t?cnica de espectroscopia de emiss?o ?ptica (EEO) para verificar as esp?cies ativas presente no processo de redu??o carbot?rmica de TiO2. Os p?s obtidos ap?s as rea??es foram caracterizados pelas t?cnicas de difra??o de raios X (DRX) e microscopia eletr?nica de varredura (MEV). Pela t?cnica de EEO foram detectados em todas as rea??es os espectros CO e NO, sendo essas fases gasosas resultante da redu??o do TiO2. Os resultados de difra??o de raios X confirmou essa redu??o, onde para todas as condi??es estudadas houve evid?ncia de in?cio da redu??o do TiO2 atrav?s do aparecimento de ?xidos intermedi?rios. Nas amostras reduzidas a 600 e 700˚C observou-se apenas a fase Ti6O11, naquelas reduzidas a 800 ˚C apareceram as fases Ti5O9, Ti6O11 e Ti7O13, comprovando que com a redu??o carbot?rmica em plasma, houve redu??o do min?rio rutilo (TiO2) em uma s?rie de ?xido intermedi?rios de tit?nio (TinO2n-1) onde n varia entre 5 e 10

Les procédés thermochimiques solaires étudiés concernent la conversion de charges hydrocarbonées solides ou gazeuses en syngas, ainsi que la réduction d’oxydes en métaux en utilisant l’énergie solaire concentrée pour effectuer les réactions endothermiques, permettant ainsi le stockage de l’énergie solaire intermittente en carburants sans émissions de CO2. Ce travail a pour objectif l’étude expérimentale de trois procédés solaires incluant la gazéification de biomasse, le reformage de méthane en boucle chimique, et la carboréduction de ZnO et MgO. La gazéification et le reformage permettent la valorisation de biomasse bois et de méthane en syngas, tandis que la carboréduction permet de produire Zn et Mg à partir de ZnO et MgO. Ces procédés ont été étudiés dans des réacteurs solaires de 1.5 kWth, en utilisant le rayonnement concentré fourni par des systèmes à concentration du laboratoire PROMES, Odeillo, France. L’impact des paramètres opératoires de chaque procédé sur les mécanismes réactionnels, conversion, rendement, et performances énergétiques a été évalué en détail. Ces procédés ont permis d’améliorer la conversion chimique, les rendements en syngas, les efficacités énergétiques tout en permettant un stockage de l’énergie solaire en combustibles transportables, avec des performances globales supérieures aux procédés conventionnels. De plus, leur faisabilité, fiabilité et robustesse pour la conversion de méthane et biomasse en syngas et la production de Mg et Zn en fonctionnement batch ou continu sous pression réduite ou atmosphérique en conditions solaires réelles ont été démontrés. / The investigated solar thermochemical processes consist of the thermochemical conversion of solid and gaseous carbonaceous feedstocks into syngas as well as metal oxides reduction into metal commodities utilizing concentrated solar energy to drive endothermic chemical reactions, thereby enabling intermittent solar energy storage into solar fuels and avoiding CO2 emissions. This work aims to experimentally investigate three key solar thermochemical conversion approaches regarding biomass gasification, chemical looping reforming of methane, and carbothermal reduction of ZnO and MgO. Solar gasification and solar chemical looping reforming allowed valorizing wood biomass and methane into syngas, while solar carbothermal reduction was applied to produce Zn and Mg from ZnO and MgO. Such solar thermochemical processes were performed in 1.5 kWth prototype solar chemical reactors, utilizing highly concentrated sunlight provided by a solar concentrator at PROMES laboratory, Odeillo, France. The impact of controlling parameters of each process on the reaction mechanism, conversion, yields, and process performance, during on-sun testing was investigated and evaluated thoroughly. Such processes were proved to significantly improve the chemical conversion, syngas yields, energy efficiency, with solar energy storage into transportable fuels, thereby outperforming the conventional processes. Moreover, their feasibility, reliability, and robustness in converting both methane and biomass feedstocks to syngas as well as producing Mg and Zn metals in batch and continuous operation under vacuum and atmospheric conditions during on-sun operation were successfully demonstrated.

ZnO nanowires were grown using carbothermal reduction and convective vapor phase transport in a tube furnace. Si <100> substrates that were 20 mm x 76.2 mm were sputter coated with 2 nm to 50 nm gold which formed nanoparticles on the order of 50 nm in diameter through a process of Ostwald ripening upon being heated. Growth temperatures were varied from 800ºC to 1000ºC, flow rates were varied from 24 sccm to 3300 sccm, and growth durations were varied from 8 minutes to 5 hours. Vapor phase Zn, CO, and CO2, produced by carbothermal reduction and suspended in an Ar atmosphere, were flowed over the Si substrates. The Au nanoparticles formed an eutectic alloy with Zn, causing them to become liquid nanodroplets which catalyzed vapor-liquid-solid nanowire growth. The nanowires were also synthesized by self-catalyzing vapor-solid growth in some cases. Using the tube furnace never resulted in more than 50% of the substrate being covered by nanowires. It was found that a bench-top furnace could achieve nearly 100% nanowire coverage by placing the 20 mm x 76.2 mm sample face down in a quartz boat less than 2 mm above the source powder. This was because minimizing the distance between the sample and the source powder was critical to achieve macroscopically uniform growth consistently. / text

Les composites carbone/carbone présentent de propriétés thermomécaniques à hautes températures qui les rendent particulièrement adaptés à l’ablation ou à la friction. Leur sensibilité à l’oxydation dès 400°C a conduit à envisager leur dopage en éléments réfractaires inoxydables ou à température d’oxydation élevée. Le procédé sol-gel a permis d’introduire environ 1 % volumique d’oxyde ou de nitrure de titane ou d’aluminium dans leur matrice. Les nitrures sont obtenus par nitruration carbothermique des films d’oxydes. Deux types de sols ont été utilisés : des sols « standard » et des sols enrichis en saccharose. Le saccharose est ajouté pour prévenir la consommation du pyrocarbone lors de la nitruration. Il a par ailleurs une influence sur l’avancement de la nitruration. Les composites chargés sont ensuite densifiés par voie gazeuse, ce qui induit des transformations de phases prévues par la thermodynamique : les films de nitrure de titane sont partiellement carburés (formation de carbonitrure), et les films d’oxyde de titane sont réduits (formation d’oxycarbure). Les dépôts à base d’aluminium sont plus stables et ne subissent aucune transformation. La diffusivité thermique des composites réalisés est faiblement impactée par les charges introduites, alors que les résistances en traction/compression sont sensiblement augmentées. Par ailleurs, une rigidification des composites est observée. Leur cinétique d’oxydation est ralentie. Les composites enrichis en alumine et nitrure d’aluminium présentent des vitesses de perte de masse divisées par 2 par rapport à la référence C/C. Toutes ces propriétés sont liées directement ou non à la composition des sols, et plus particulièrement à sa teneur en saccharose. Il a en effet été montré que les sols qui en contiennent ont tendance à gélifier en surface du composite, ce qui gêne la diffusion des gaz précurseurs au cœur du composite lors de la densification. La porosité finale s’en trouve modifiée. Cette dernière a une influence non négligeable sur le comportement en compression, la diffusivité thermique et la cinétique d’oxydation des composites élaborés. / Carbon/carbon composites exhibit excellent mechanical and thermal properties at high temperature that make them espe-cially suitable for ablation or friction pieces. Their sensitivity toward oxidation above 400°C has lead to the will of doping them with refractory ceramics that are nonoxidizable or with a high oxidation temperature. The sol-gel process allowed to introduce 1 % in volume of titanium or aluminum oxide or nitride in the matrix. Nitrides are obtained by carbothermal nitridation of the oxide films. Two types of sols were used: the “standard” ones and those with extra sucrose. Sucrose is added to prevent pyrocarbon consumption during the nitridation. Furthermore, it was shown that it has an impact on the nitridation rate. Charged composites are then densified by Chemical Vapor Infiltration, which induces phases transforma-tions that were predicted by thermodynamics: titanium nitride films are partially carburized (formation of titanium carbonitride) and titanium dioxide films are reduced (formation of titanium oxycarbide). Aluminum-based films are more stable and don’t undergo any transformation. Thermal diffusivity of the as-synthesized composites is not much modified by the addition of these ceramics while the tensile and compressive strength are slightly increased. By the way, composites are hardened. Their oxidation kinetics is slowed down. Aluminum-rich composites exhibit a weight loss divided by two compared to the C/C reference. All those properties are directly, or not, linked to the composition of the sols, in particular to their sucrose content. Indeed, it was shown that sucrose-containing sols rather jellify on the surface of the composite, thus preventing the diffusion of precursor gases to the heart of the pieces. The final porosity is then modified. The porosity has an important impact on the compressive strength, thermal diffusivity and oxidation kinetics of the synthesized composites.

A tutorial review on cellular as well as nanoporous carbides covering their structure, synthesis and potential applications. Especially new carbide materials with a hierarchical pore structure are in focus. As a central theme silicon carbide based materials are picked out, but also titanium, tungsten and boron carbides, as well as carbide-derived carbons, are part of this review. / Dieser Beitrag ist mit Zustimmung des Rechteinhabers aufgrund einer (DFG-geförderten) Allianz- bzw. Nationallizenz frei zugänglich.