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Avalia??o da conformidade dos blocos cer?micos produzidos em algumas cer?micas no Rio Grande do NorteV?squez, Gilberto Antonio Gorrich?tegui 06 July 2005 (has links)
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Previous issue date: 2005-07-06 / A qualidade final das obras realizadas pela ind?stria da constru??o civil depende diretamente
da qualidade dos materiais fornecidos e utilizados durante todas as fases de execu??o das mesmas. A
participa??o do Governo Federal e diversos programas em n?vel estadual t?m estabelecido condi??es
para estimular e exigir a eleva??o do n?vel de qualidade na cadeia produtiva da ind?stria da constru??o
civil. Estes programas visam a conformidade dos produtos ?s normas t?cnicas. Dentro deste contexto, o
programa de avalia??o da conformidade de produtos cer?micos do RN, est? avaliando o grau de
conformidade ?s normas t?cnicas brasileiras dos blocos e telhas cer?micas produzidos no p?lo cer?mico
do estado. Neste trabalho ? determinado o grau de conformidade e n?o-conformidade de blocos
cer?micos de veda??o produzidos por algumas empresas em diferentes regi?es do RN, tais como: Ass?,
S?o Gon?alo do Amarante, Apodi, Parelhas, S?o Jos? do Mipibu e Maca?ba. Utilizando-se as normas
t?cnicas como refer?ncia, se procuraram reproduzir em laborat?rio, os procedimentos experimentais para
a realiza??o dos ensaios, tal como estipulado nelas. Foi poss?vel determinar que nenhuma das amostras
das empresas avaliadas est? plenamente conforme com as normas t?cnicas vigentes, o que reflete a
condi??o imperante no mercado. / The final quality of the works accomplished by the building construction industry depends
directly on the quality of the materials supplied and used during all their phases of execution. The federal
government participation and several state programs have established conditions to stimulate and require
the increment of the quality level in the building construction industry?s product chain. These programs
aim at the product conformity to the technical standards. Within this context, the evaluation program of
the ceramic product conformity in Rio Grande do Norte state is assessing the conformity degree to
Brazilian Technical Standards of ceramic bricks and tiles made in the ceramic production area in the
state. In this work, is determine the degree of conformity of the sealing ceramic bricks made by some
companies in different areas of the state, such as Ass?, S?o Gon?alo do Amarante, Apodi, Parelhas, S?o
Jos? do Mipibu e Maca?ba. Using the technical standards as a point of reference, we attempted to
reproduce in the laboratory the experimental procedures to the analysis execution, according to the
specifications. It was possible to determine that none of the evaluated samples are in strict conformity
with the current technical standards, what reflects the real situation of the products available on the
market.
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Incorpora??o do res?duo de cascalho de perfura??o de po?os de petr?leo em formula??es cer?micasBarros, Ravenna Maria Monteiro 20 April 2015 (has links)
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Previous issue date: 2015-04-20 / Durante suas opera??es, a ind?stria petrol?fera gera uma grande quantidade de
res?duos, dentre eles, o cascalho de perfura??o. O controle dos impactos ambientais
causados devido a esses res?duos representa um grande desafio. Tais impactos
podem ser minimizados quando ? dado um gerenciamento adequado, sendo
convenientemente tratados e corretamente dispostos ou quando reciclados. As
propriedades dos materiais cer?micos podem ser fortemente influenciadas quando
adicionado um res?duo ? sua composi??o. Este trabalho tem como objetivo estudar a
incorpora??o do res?duo de cascalho de perfura??o de po?os de petr?leo na massa
padr?o para fabrica??o de cer?mica vermelha proveniente de uma ind?stria
cer?mica do munic?pio de S?o Gon?alo do Amarante/RN. O sucesso da
incorpora??o pode minimizar custos na produ??o das pe?as cer?micas e diminuir os
impactos ambientais gerados pelo res?duo. As mat?rias-primas utilizadas foram
coletadas e caracterizadas, sendo formuladas com os percentuais de 0, 20 e 40%
em substitui??o de massa por res?duo, foram sinterizadas nas temperaturas de 900,
1.010 e 1.120 ?C utilizando patamares de queima de 30min, 1h30min e 2h30min
com base em um planejamento fatorial 2?. Em seguida amostras foram submetidas
aos ensaios de Absor??o de ?gua, Retra??o Linear de Queima, Tens?o de Ruptura
? Flex?o, Porosidade Aparente, Massa Especifica Aparente e Microscopia Eletr?nica
de Varredura (MEV) da se??o de ruptura. Os resultados mostraram que ? poss?vel a
utiliza??o do res?duo para a fabrica??o de produtos da cer?mica vermelha (telhas,
tijolos maci?os e tijolos furados) substituindo-se a argila em at? 40%, atendendo aos
requisitos exigidos pela norma e pela literatura para as propriedades tecnol?gicas do
produto final. / During its operations, the oil industry generates a lot of waste, including gravel from
drilling. Control of environmental impacts caused by this waste represents a major
challenge. Such impacts can be minimized when it is given an appropriate
management by being properly treated and properly disposed or recycled. The
properties of these materials can be greatly influenced when a waste is added to its
composition. This work aims to study the incorporation of gravel waste oil-well drilling
in the standard body for production of red ceramic from a ceramic industry in S?o
Gon?alo do Amarante / RN. The success of the incorporation can minimize costs in
the production of ceramic pieces and reduce the environmental impacts caused by
waste. The raw materials used were collected, characterized, and formulated with the
percentages of 0%, 20% and 40% by weight of substitution of residue were
synthesized at temperatures of 900, 1.010 and 1.120 ?C using 30 minute firing
intervals, 1 hour and 30min and 2 hours and 30 minutes, based on a factorial design
2?. Samples were then subjected to the tests of Water Absorption, Linear Retraction
Firing, Flexural Rupture Strength, Apparent Porosity and Apparent Specific mass and
Scanning Electron Microscopy (SEM) of break section. The results showed that the
use of the residue for the manufacture of the ceramic products is possible (tiles,
bricks and massive hollow bricks) replacing the clay to 40%, meeting the
requirements of the standard and the literature for the technological properties of the
final product.
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Estudo da adi??o de finos de rocha na fabrica??o de blocos e tijolos de veda??o do extremo sul da BahiaReis, Edmilson Pedreira dos 28 June 2016 (has links)
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Previous issue date: 2016-06-28 / O ?p? de pedra? ? um res?duo resultante do beneficiamento de rochas para
obten??o de britas utilizadas na constru??o civil, tendo estas o seu uso mais comum
em concretos. A sua gera??o ? na ordem de 10% a 15% do volume total de pedra
beneficiada e, normalmente, s?o depositadas na ?rea da empresa de minera??o. O
objetivo desta pesquisa foi desenvolver blocos e tijolos cer?micos, com mat?riasprimas
provenientes da regi?o de Eun?polis, no extremo sul da Bahia, com adi??o
deste res?duo na argila de queima vermelha. Com isso, pretende-se dar destino
adequado ao res?duo e, ao mesmo tempo, preservar as jazidas de argila da regi?o,
reduzindo o impacto ambiental causado por sua explora??o. As massas cer?micas
foram formuladas com a t?cnica de planejamento de misturas, utilizando, para isso,
o software Statistic. As porcentagens do res?duo na massa foram de 0, 15 e 30%,
em massa, definidas pelo software em fun??o do limite m?ximo de 30% de res?duo
que foi utilizada na massa cer?mica. Foram confeccionados corpos de provas nas
dimens?es de 60x20x5 mm3 em matriz met?lica, e prensados uniaxialmente com
uma press?o de 25 MPa. A queima ocorreu nas temperaturas de 825?C, 925?C e
1025?C, com taxa de aquecimento de 1?C/min, 8?C/min e 15?C/min, e patamar de
180 minutos na temperatura m?xima. A caracteriza??o das mat?rias-primas e das
massas formuladas foi realizada atrav?s de ensaios de granulometria, limites de
Atterberg, fluoresc?ncia de raios X (FRX), difra??o de raios X (DRX), microscopia
eletr?nica de varredura (MEV), microscopia ?tica (MO), an?lise termogravim?trica
(TG) e calorimetria explorat?ria diferencial (DSC). As propriedades f?sicas
determinadas foram a absor??o de ?gua, retra??o linear, porosidade, resist?ncia ?
flex?o e massa espec?fica aparente. Foi analisado, tamb?m, o comportamento da
massa cer?mica, no que diz respeito ? extrus?o dos blocos cer?micos em extrusora
de laborat?rio, determinando a sua resist?ncia ? compress?o (Rc) e absor??o de
?gua (AA). A efic?cia do planejamento de misturas foi confirmada, realizando os
mesmos ensaios mec?nicos e f?sicos em uma nova formula??o feita com percentual
diferente das utilizadas para obten??o do modelo de regress?o, mas ainda, dentro
da regi?o de interesse. A an?lise dos resultados permitiu demonstrar a viabilidade da
incorpora??o do res?duo em at? 30% nas argilas, para fabrica??o de blocos
cer?micos e tijolos maci?os utilizados em alvenaria de veda??o. / Stone dust is a residue resulting from the processing of rocks for obtaining
gravel used in civil construction, most commonly in concrete. It is generated in the
order of 10% to 15% of the total volume of the stone employed and is typically
deposited throughout and around the area of the mining company. The objective of
this study was to develop and ceramic blocks and bricks utilizing raw materials
readily available in region of Eun?polis, extreme south of Bahia, with the addition of
this residue to the red clay. Consequently, it aims to provide a suitable end-use for
the residue, at the same time preserving deposits of clay in the region by reducing
the environmental impact caused by their exploitation. The ceramic masses were
formulated following a mixture-planning technique through the use of the Statistic
software. The total percentages of residue used in the mass were of between 15%
and 30%, as defined by the software on the stipulation of a 30% ceiling on the
residue used in the mass. In a metal matrix, 60x20x5 mm3 test samples were created
and then pressed uni-axially at a pressure of 25 MPa. The firing was performed at
temperatures of 825?C, 925?c and 1025?C, with concordant heating rates of 1?C/min,
8?C/min and 15?C/min and an established time limit of 180 minutes at the maximum
temperature. Characteristics of the raw materials and resultant masses were
measured through testing of granulometry, Atterberg limits, X-ray fluorescence
(XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM), optical
microscopy (OM), thermos-gravimetric analysis (TGA) and exploratory differential
scanning calorimetry (DSC). The physical properties measured were determined
water absorption, linear retraction, porosity, resistance to flexion and apparent
specific mass. Additionally, the behavior of ceramic mass in regards to extrusion of
the ceramic blocks using a laboratory extruder was analyzed, determining its
resistance to compression (Rc) and water absorption (AA). Effectiveness of the
mixture formulation was confirmed by performing the same physical and mechanical
testing on a new formulation with different percentages than those used for obtaining
the regression model, though still within the targeted range. Analysis of the results
demonstrated the viability of incorporating the residue in masses, in quantities of up
to 30%, for the manufacture of solid ceramic blocks and bricks used in masonry.
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Influ?ncia do lodo de ETE na massa para fabrica??o de cer?mica vermelhaAra?jo, Franciolli da Silva Dantas de 05 August 2008 (has links)
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Previous issue date: 2008-08-05 / The WTP produce many kinds of residue on your treatment stages, but the sludge is the more
problematic from the final disposition point view. The actual rate of residue production deriving from technological evolution and the crescent population needs prevents the subtle equilibrium generation between consumption and recycling/reuse, creating problems of
pollution resulting from inappropriate management of residues. Thus, is necessary achieve a new equilibrium between the grow from raw materials and energy and the residue generation. This equilibrium should be achieved by technical and economic feasibility of environmental
supported models through recycling and reuse. The red ceramic industry stand out in residue absorption question as raw material due their clay mass heterogeneity, constituted by clay minerals and non-clay minerals with wide mineralogical variation, allowing residue inclusion
which act like plastic or non-plastic materials, contributing to retain heavy metals contained in residues in the vitreous mass formed during the burning of the ceramic bodies. This work propose the study of the influence of incorporation of 25 wt.% sludge from wastewater
treatment plant, according preliminary results, in the mass to produce ceramic bodies. The raw materials was characterized through chemical composition analyses by XRF, mineralogical analyses by XRD, thermal analyses by TG and DTA, Atterberg limits and thermodilatometry. Subsequently was composed the mass with 75 wt.% of clay and 25 wt.% of dried wastewater sludge from UFRN WWTP. Samples with 6,0 x 2,0 x 0,5 cm was produced with unidirectional compacting under pressure of 20MPa and burned in temperatures between 950 and 1,200?C. After fired, the ceramic bodies have been submitted
to physical and mechanical analyses through the measure of firing shrinkage, water absorption, density, apparent porosity and flexural strength; crystallographic analyses through XRD and microstructure analyses by SEM. The technological properties obtained was satisfactory to production of roof tiles with 25 wt.% at 1,200 ?C, but the production of others products at lower temperatures was not feasible / As ETE produzem v?rios tipos de res?duos em suas etapas de tratamento, mas o lodo ? o res?duo mais problem?tico do ponto de vista de disposi??o final. A atual taxa de gera??o de res?duos, acarretada da evolu??o tecnol?gica e da crescente demanda populacional, impede a gera??o de um equil?brio h?bil entre o consumo e a reciclagem/reuso, gerando problemas de polui??o resultantes da gest?o inadequada dos res?duos. Dessa forma, ? necess?rio atingir um novo equil?brio entre o crescimento das demandas por mat?rias e energia e a gera??o de res?duos. Este equil?brio, s? pode ser alcan?ado atrav?s da viabiliza??o t?cnica e econ?mica
de modelos de sustentabilidade ambiental, atrav?s da reciclagem e do reuso. A ind?stria de cer?mica vermelha se destaca no quesito absor??o de res?duos como mat?ria-prima em virtude da heterogeneidade das massas argilosas, constitu?das de argilominerais e minerais n?o argilosos com ampla varia??o mineral?gica, permitindo a inclus?o de res?duos que atuem como plastificantes ou desplastificantes, e contribuindo tamb?m para a reten??o de metais pesados presentes nos res?duos na massa v?trea formada nos corpos cer?micos. Este trabalho prop?e estudar a influ?ncia da incorpora??o de 25% de lodo de esta??o de tratamento de esgoto, baseado em resultados preliminares, ? massa para produ??o de corpos cer?micos. As mat?rias-primas foram caracterizadas atrav?s de an?lise da composi??o qu?mica por FRX, an?lise mineral?gica por DRX, an?lise t?rmica por TG e DTA, an?lise dos limites de Atterberg e an?lise dilatom?trica. Em seguida foi composta a massa com 75% de argila e 25% em peso de lodo da ETE UFRN. Foram prensados corpos-de-prova com dimens?es 6,0 x 2,0
x 0,5 cm atrav?s de prensagem uniaxial sob press?o de 20MPa e queimadas nas temperaturas entre 950 e 1200?C. Ap?s a sinteriza??o, os corpos-de-prova foram submetidos a ensaios f?sico-mec?nicos atrav?s de medida de retra??o linear, absor??o de ?gua, massa espec?fica
aparente, porosidade aparente e tens?o de ruptura ? flex?o; an?lise cristalogr?fica atrav?s de DRX e an?lise microestrutural atrav?s de MEV. As propriedades tecnol?gicas obtidas mostraram-se satisfat?rias para fabrica??o de telhas com 25% de lodo na temperatura de
queima de 1.200 ?C, n?o sendo vi?vel a fabrica??o de outros produtos em temperaturas inferiores
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Influ?ncia da gipsita no surgimento de efloresc?ncia em telhas cer?micasMonteiro, Celina Margarida de Oliveira Lima 22 May 2009 (has links)
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Previous issue date: 2009-05-22 / The red ceramic industry is recognized as of major importance in Piau? State. The State capital, Teresina, is the greatest producer of this material ( production about 18
million peaces), which is used mainly for masonry sealing blocks. One of the most frequent problems in this kind of products is the efflorescence. This work has the
main objective of studying the influence of gypsum addition on non-glazed tiles, by using the local industry production standards. The raw materials were characterized
by FRX, DRX, TGA, DTA and AD. Extruded test specimens were made with the addition of 1, 3 and 5% of gypsum in the ceramic paste, burned at 850oC, 950oC and 1050oC and submitted to further technological tests and microestrutural analysis by the scanning electron microscope. In order to accelerate the aging of bodies of evidence, they were immersed in successive water baths and posterior drying. The
reference ceramic paste showed tendency to efflorescence formation after drying and consolidated efflorescence after burning, but no affecting the technological results / A ind?stria de cer?mica vermelha ? refer?ncia no Estado do Piau?. Constitui o maior p?lo produtor localizado na capital, Teresina, com produ??o m?dia mensal de 18 milh?es de pe?as, principalmente, de telhas cer?micas. Uma das principais
patologias observadas nesse tipo de produto ? o surgimento de efloresc?ncias. Este trabalho visa estudar a influ?ncia da gipsita no surgimento de efloresc?ncias em telhas cer?micas n?o esmaltadas, utilizando padr?es de produ??o da ind?stria local. As mat?rias-primas foram caracterizadas por fluoresc?ncia de raios-X, an?lise mineral?gica por difra??o de raios-X, ensaios t?rmicos e determina??o de sais
sol?veis em sulfatos. Foram confeccionados corpos-de-prova por extrus?o, adicionando-se percentuais de 1%, 3% e 5% de gipsita ? massa cer?mica, queimados a 850oC, 950oC e 1050oC. Ap?s sinteriza??o, os corpos-de-prova foram
submetidos a ensaios tecnol?gicos e caracteriza??o microestrutural. Para acelerar o envelhecimento, os corpos-de-prova foram submetidos a sucessivos banhos de
imers?o em ?gua e posterior secagem. As amostras com adi??o de 1% e 3% de gipsita n?o apresentaram efloresc?ncia ap?s queima. As amostras com adi??o de 1% e 3% de gipsita conduzem a resultados tecnol?gicos satisfat?rios ap?s queima a 950oC, por?m a gipsita n?o reagente aflora ? superf?cie dos corpos-de-prova logo ap?s a primeira imers?o em ?gua.Os corpos-de-prova com 5% de gipsita apresentaram efloresc?ncia de secagem que se consolidou ap?s queima. Os
resultados demonstram que o sulfato de c?lcio, oriundo da gipsita, provoca o surgimento de efloresc?ncia
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Estudo da viabilidade t?cnica do uso das argilas da regi?o do agreste potiguar para produ??o de pe?as cer?micas: caracteriza??o e formula??oMonteiro, Flanelson Maciel 01 October 2012 (has links)
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Previous issue date: 2012-10-01 / In recent decades, ceramic products have become indispensable to the technological
development of humanity, occupying important positions in scientific production and
consequently in industrial production. One area of the economy that continues to
absorb large amounts of the products of this sector is Construction. Among the
branches of the ceramic industry, there are the red ceramic industry which is
traditionally the basis of that economic sector. Among the reasons for which the red
ceramic industry became popular in the country, and specifically in Rio Grande do
Norte, is the abundance of this raw material, easily found throughout the national
territory. However, it appears that the red ceramic industry has deficiencies in
technology and skilled labor, resulting in the production of ceramic goods with low
added value. Among the factors that determine the quality of the ceramic products
red has the proper formulation of the ceramic mass, the conformation and the firing
temperature. Thus, the overall goal of this work is to study the mineralogical and
technological properties, two clays from the region of the Wasteland Potiguar
industrial ceramist. Therefore, the raw materials were characterized by analysis of Xray
diffraction (XRD) analysis, X-ray fluorescence (XRF), particle size analysis (FA),
scanning electron microscopy (SEM), optical microscopy (OM ), plasticity index (PI),
thermal gravimetric analysis (TGA) and differential thermal analysis (DTA). The
technological properties of the material were analyzed by water absorption tests
(AA%) porosity (% PA), the linear shrinkage (RT%), apparent density (MEA), loss on
ignition (PF%) and flexural strength three points (TRF) / Nas ?ltimas d?cadas, os produtos cer?micos se tornaram indispens?veis para o
desenvolvimento tecnol?gico da humanidade, ocupando posi??es importantes na
produ??o cient?fica e consequentemente na produ??o industrial. Uma das ?reas da
economia que continua absorvendo grandes quantidades dos produtos desse setor
? a Constru??o Civil. Entre os ramos do setor ceramista, destacam-se as ind?strias
de cer?mica vermelha que ? tradicionalmente a base desse segmento econ?mico.
Entre os motivos pelo quais as ind?strias de cer?micas vermelhas se popularizaram
no pa?s, e especificamente no Rio Grande do Norte, ? a abund?ncia dessa mat?ria
prima, encontrada com facilidade por todo territ?rio nacional. Entretanto, constata-se
que a ind?stria de cer?mica vermelha possui defici?ncias em tecnologia e m?o de
obra qualificada, resultando na produ??o de pe?as cer?micas com baixo valor
agregado. Entre os fatores que determinam a qualidade dos produtos da cer?mica
vermelha, tem-se a formula??o adequada da massa cer?mica, a conforma??o e a
temperatura de queima. Sendo assim, o objetivo geral desse trabalho ? estudar as
propriedades mineral?gicas e tecnol?gicas, de duas argilas provenientes da regi?o
do Agreste Potiguar para a ind?stria ceramista. Para tanto, as mat?rias primas foram
caracterizadas atrav?s das an?lises de difratometria de Raios-X (DRX), an?lise de
fluoresc?ncia de Raios-X (FRX), an?lise granulom?trica (AG), microscopia eletr?nica
de varredura (MEV), microscopia ?ptica (MO), ?ndice de plasticidade (IP), an?lise
termogravim?trica (ATG) e an?lise t?rmica diferencial (ATD). As propriedades
tecnol?gicas do material foram analisadas pelos ensaios de absor??o de ?gua
(AA%), porosidade aparente (PA%), retra??o linear (RT%), massa espec?fica
aparente (MEA), perda ao fogo (PF%) e resist?ncia a flex?o em tr?s pontos (TRF)
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Estudo da adi??o do res?duo proveniente da extra??o de min?rio de ferro em argilas do Rio Grande do NorteChaves, Leonardo Flamarion Marques 30 October 2009 (has links)
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Previous issue date: 2009-10-30 / The mining industry is responsible for the generation of waste from their natural process of extraction. The mining impacts in urban areas are of special importance due to the high urban occupation, which are exacerbated due to the proximity of the mined areas and populated areas. Some solutions to wastedisposal have the potential to significantly reduce the environmental risks and liabilities, but represent higher costs in the stages of deployment and operation. The addition of mining waste as raw material in the development of commercial products reduces the environmental impacts, transforming the waste into a positive element in the generation of employment and income. This thesis studies the incorporation of waste iron ore in two clays, one from the ceramic industry of the City of Natal and the other from the ceramic industry of the Serid? Region, both in the State of Rio Grande do Norte, Brazil. Percentages of iron ore waste of 5%, 10% , 15%, 20%, 25% and 30% were used in the tested ceramic matrix. The two clays and the iron ore waste used as part of this investigation were characterized by X-ray diffraction tests, X-ray fluorescence tests, differential thermal analysis, thermogravimetric analysis and dilatometric analysis. The samples were sintered under temperatures of 850 ?C, 950 ?C and 1050?C at a heating rate of 5 ?C/min with isotherms of two hours. The following tests were performed with the samples: linear shrinkage, water absorption, apparent porosity, apparent density, mass loss in fire and bending resistance in order to obtain their physical and mechanical properties. An amount of 5% of waste iron ore in the matrix clay at a temperature of 850 0C resulted in na increase of about 65% in the tensile strength of the clay samples from the Natal ceramic industry. A linear shrinkage of only 0.12% was observed for the samples, which indicates that the physical properties of the final product were not influenced by the addition of the waste / A ind?stria extrativa mineral ? respons?vel pela gera??o de res?duos provenientes do seu processo natural de extra??o. Os impactos da minera??o em ?rea urbana revestem-se de especial import?ncia devido ao alto grau de ocupa??o urbana, que s?o agravados face ? proximidade entre as ?reas mineradas e as ?reas habitadas. Algumas solu??es de disposi??o de res?duos t?m potencial de reduzir significativamente os riscos e o passivo ambiental, por?m representam custos elevados nas etapas de implanta??o e de opera??o. A adi??o de res?duos de min?rio de ferro como mat?ria-prima na elabora??o de produtos que s?o utilizados comercialmente tem como objetivo diminuir os impactos ambientais, transformando esses res?duos em elementos positivos na gera??o de trabalho e renda. O presente trabalho estuda a incorpora??o de res?duo de min?rio de ferro em duas argilas, uma do p?lo cer?mico da Grande Natal e outra do p?lo cer?mico da Regi?o do Serid?, ambas do Estado do Rio Grande do Norte, em percentuais de 5%, 10%, 15%, 20%, 25% e 30%, com o intuito de verificar a potencialidade da incorpora??o do res?duo em matriz cer?mica. As mat?rias-primas foram caracterizadas atrav?s dos ensaios de difra??o de raios X, fluoresc?ncia de raios X, an?lise t?rmica diferencial, an?lise termogravim?trica e an?lise dilatom?trica. Os corpos-de-prova foram conformados e em seguida sinterizados nas temperaturas de 850 ?C, 950 ?C e 1050 ?C, ? taxa de aquecimento de 5 ?C/min, com iso terma de duas horas. Foram realizados os ensaios tecnol?gicos de retra??o linear de queima, absor??o de ?gua, porosidade aparente, massa espec?fica aparente, perda demassa ao fogo e tens?o de ruptura ? flex?o, com o intuito de se obter suas propriedades f?sicas e mec?nica. A argila do p?lo cer?mico da Grande Natal apresentou um aumento em torno de 65% na tens?o de ruptura ? flex?o, com um percentual ?nfimo de 0,12% na sua retra??o linear de queima, quando adicionados 5% de res?duo de min?rio de ferro na matriz de argila ? temperatura de 850 ?C, n?o comprometendo assim as p ropriedades f?sicas do produto final
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Estudo da adi??o de res?duo de scheelita em matriz cer?mica: formula??o, propriedades f?sicas e microestrutura / Study of the addition of residue of scheelite in ceramic matrix: formulation, physical properties and microstructureMachado, Tercio Graciano 23 November 2012 (has links)
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Previous issue date: 2012-11-23 / Coordena??o de Aperfei?oamento de Pessoal de N?vel Superior / Extractivism mineral is considered an activity highly degrading, due to the large volume of
material that he moves in the form of ore and residues. The vast majority of mining
companies do not show any technology or economically viable application that will allow the
recycling of mineral residue, these being launched in areas receiving located the "open skies"
degrade the environment. In Rio Grande do Norte to the production of ceramic red restricts
their activities to the production of products such as: solid bricks, ceramic blocks, tiles,
among others. Seeking to unite experiences and technical information that favor sustainable
development, with important benefits to the construction sector and civil society in general,
the present work studies the incorporation of the residue of scheelite in ceramic matrix
kaolinitic, coming from the municipality of Boa Sa?de - RN, in percentage of 5 %, 10 %,
20 %, 30% 40% and 50 %, by evaluating its microstructure, physical properties and
formulation. The raw materials were characterized through the trials of X ray fluorescence,
Diffraction of X rays, Differential Thermal Analysis and Termogravimetric Analysis. The
samples were formed and fired at temperatures of 850o, 900o, 1000o, 1050o, 1100o, 1150o and
1200 oC, with isotherm of 1 hour and heating rate of 10 oC/min. Assays were performed
technological of loss to fire, Water Absorption, Apparent Porosity, Apparent Density, Mass
Loss in Fire and Bending Resistance; in addition to the Scanning Electron Microscopy,
analyzing their physical and mechanical properties. The use of residue of scheelite in ceramic
mass kaolinitic provided a final product with technological properties that meet the technical
standards for the production of bricks and roofing tiles, with the percentage of 20% of waste
that showed the best results / O extrativismo mineral ? considerado uma atividade altamente degradante, devido ao grande
volume de material que ele movimenta em forma de min?rio e res?duo. A grande maioria das
empresas mineradoras n?o apresenta nenhuma tecnologia ou aplica??o economicamente
vi?vel que permitam a reciclagem do res?duo mineral, sendo estes lan?ados em ?reas de
recebimento localizadas a c?u aberto , degradando o meio ambiente. No Rio Grande do
Norte a produ??o de cer?mica vermelha restringe suas atividades ? produ??o de produtos
como: tijolos maci?os, blocos cer?micos, telhas, dentre outros. Buscando unir experi?ncias e
informa??es t?cnicas que favore?am o desenvolvimento sustent?vel, com importantes
benef?cios ao setor da Constru??o Civil e ? sociedade em geral, o presente trabalho estuda a
incorpora??o do res?duo de scheelita em matriz cer?mica caulin?tica, proveniente do
munic?pio de Boa Sa?de RN, em percentuais de 5%, 10%, 20%, 30% 40% e 50%, avaliando
sua microestrutura, propriedades f?sicas e formula??o. As mat?rias-primas foram
caracterizadas atrav?s dos ensaios de Fluoresc?ncia de raios X, Difra??o de raios X, An?lise
T?rmica Diferencial e An?lise Termogravim?trica. Os corpos de prova foram conformados e
queimados nas temperaturas de 850o, 900o, 1000o, 1050o, 1100o, 1150o e 1200 oC, com
isoterma de 1 hora e taxa de aquecimento de 10 oC/min. Foram realizados os ensaios
tecnol?gicos de Perda ao Fogo, Absor??o de ?gua, Porosidade Aparente, Massa Espec?fica
Aparente e Tens?o de Ruptura ? Flex?o; al?m da Microscopia Eletr?nica de Varredura,
analisando-se suas propriedades f?sicas e mec?nicas. A utiliza??o de res?duo de scheelita em
massa cer?mica caulin?tica propiciou um produto final com propriedades tecnol?gicas que
atendem as normas t?cnicas para produ??o de blocos e telhas cer?micas, sendo que o
percentual de 20% de res?duo apresentou os melhores resultados
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Estudo da potencialidade da incorpora??o de res?duo de granito e da queima da casca do caf? em cer?mica vermelhaAvelino, Keite Anny Rocha 29 November 2013 (has links)
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Previous issue date: 2013-11-29 / The industrial production of ornamental rocks and the burning of coffee husk generate waste that is discarded into the environment. However, with the study of the incorporation of these residues in ceramic products, may be found an alternative to reducing environmental impacts and detrimental effects on human health caused by its indiscriminate disposal of waste in nature. Thus, this work aimed to study the addition of ashes of the coffee husk and granite residue in matrix of red ceramic. The raw materials were dry milled and sieved to mesh 100. To characterize the raw materials were carried out analyzes of X-ray diffraction (XRD), X-ray fluorescence (XRF), particle size analysis (PSA), differential thermal analysis (DTA) and thermogravimetric analysis (TG). Six formulations were prepared where the clay content was kept constant (70%wt) and ashes contents and granite residue varied from 10, 15, 20 and 30%. Dilatometrics analyzes were performed at four selected formulations, containing them: 100% clay (A100); 70% clay and 30% ashes (A70C30); 70% clay and 30% granite residue (A70G30); and 70% clay, 15% granite residue and 15% ashes (A70G15C15). The samples were prepared by uniaxial compaction with pressure of 25 MPa, and fired at temperatures of 800?C, 850?C, 900?C, 950?C, 1000?C and 1100?C. Assays were performed to determine the linear shrinkage of burning (LSB), water absorption (WA), apparent porosity (AP), density (D) and tensile bending. Also were performed analyzes of X-ray diffraction (XRD) and scanning electron microscopy (SEM) of the samples fired. The formulations incorporating granite residue and/or ashes reached the required limits of water absorption according to NBR 15270-1 and NBR 15310 and tensile bending according to classical literature (SANTOS, 1989) necessary for the production of tiles and ceramic block for masonry sealing / A produ??o industrial de rochas ornamentais e a queima da casca do caf? geram res?duos que s?o descartados no meio ambiente. Por?m, com o estudo da incorpora??o destes res?duos em produtos cer?micos, poder? ser encontrada uma alternativa para a redu??o dos impactos ambientais e efeitos danosos ? sa?de humana causados pelo seu descarte indiscriminado na natureza. Nesse sentido, este trabalho teve como objetivo estudar a adi??o de cinzas da casca do caf? e res?duo de granito na argila usada para a produ??o de cer?mica vermelha. As mat?rias-primas foram mo?das a seco e peneiradas na malha 100 mesh. Para caracterizar as mat?rias-primas foram realizadas as an?lises de difra??o de raios X (DRX), fluoresc?ncia de raios X (FRX), an?lise granulom?trica (AG), an?lise t?rmica diferencial (DTA) e an?lise termogravim?trica (TG). Foram preparadas seis formula??es onde o teor de argila foi mantido constante (70% em peso) e os teores de cinzas e de res?duo de granito variaram de 10, 15, 20 e 30%. Foram realizadas an?lises dilatom?tricas em quatro formula??es selecionadas, contendo elas: 100% argila (A100); 70% argila e 30% cinza (A70C30); 70% argila e 30% res?duo de granito (A70G30); e 70% argila, 15% res?duo de granito e 15% cinza (A70G15C15). As amostras foram confeccionadas por compacta??o uniaxial com press?o de 25 MPa, e queimadas ?s temperaturas de 800?C, 850?C, 900?C, 950?C, 1000?C e 1100?C. Foram realizados ensaios para determinar a retra??o linear de queima (RLq), absor??o de ?gua (AA), porosidade aparente (PA), massa espec?fica aparente (MEA) e tens?o de ruptura ? flex?o (TRF). Foram realizadas tamb?m an?lises de difra??o de raios X (DRX) e microscopia eletr?nica de varredura (MEV) das amostras queimadas. As formula??es com incorpora??o de res?duo de granito e/ou cinza alcan?aram os limites exigidos de absor??o de ?gua segundo as normas NBR 15270-1 e 15310 e de tens?o de ruptura ? flex?o segundo a literatura cl?ssica (SANTOS, 1989), necess?rios para a produ??o de telhas e blocos cer?micos para alvenaria de veda??o
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Aplica??o da metodologia de planejamento de experimentos para formula??o de massas cer?micas para telhasMacedo, Rose Meire Penha Revoredo de 02 May 2007 (has links)
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Previous issue date: 2007-05-02 / Rio Grande do Norte State stands out as one great producer of structural clay of the brazilian northeastern. The Valley Assu ceramic tiles production stands out obtained from ilitics ball clays that abound in the region under study. Ceramics formulation and the design of experiments with mixture approach, has been applied for researchers, come as an important aid to decrease the number of experiments necessary to the optimization. In this context, the objective of this work is to evaluate the effects of the formulation, temperature and heating rate in the physical-mechanical properties of the red ceramic body used for roofing tile fabrication of the Valley Assu, using design of mixture experiments. Four clays samples used in two ceramics industry of the region were use as raw material and characterized by X-ray diffraction, chemical composition, differential thermal analysis (DTA), thermogravimetric analysis (TGA), particle size distribution analysis and plasticity techniques. Afterwards, they were defined initial molded bodies and made specimens were then prepared by uniaxial pressing at 25 MPa before firing at 850, 950 and 1050 ?C in a laboratory furnace, with heating rate in the proportions of 5, 10 e 15 ?C/min. The following tecnologicals properties were evaluated: linear firing shrinkage, water absorption and flexural strength. Results show that the temperature 1050 ?C and heating rate of 5 ?C/min was the best condition, therefore presented significance in all physical-mechanical properties. The model was accepted as valid based of the production of three new formulations with fractions mass diferents of the initial molded bodies and heated with temperature at 1050 ?C and heating rate of 5 ?C/min. Considering the formulation, temperature and heating rate as variables of the equations, another model was suggested, where from the aplication of design of experiments with mixtures was possible to get a best formulation, whose experimental error is the minor in relation to the too much formulations / O Estado do Rio Grande do Norte ? um dos principais produtores de cer?mica vermelha do nordeste brasileiro. A regi?o do Vale do Assu destaca-se na produ??o de telhas cer?micas, cuja principal constitui??o s?o argilas pl?sticas il?ticas, abundantes na regi?o. O estudo das formula??es de massas cer?micas, juntamente com o aux?lio do planejamento experimental para misturas, tem sido utilizado por pesquisadores, visando a diminui??o do n?mero de experimentos necess?rios para a otimiza??o de formula??es. Neste contexto, este trabalho tem por objetivo estudar o efeito das formula??es, temperatura e taxa de queima nas propriedades f?sico-mec?nicas das massas cer?micas para fabrica??o de telhas da regi?o do Vale do Assu, utilizando planejamento de experimentos para misturas. Quatro argilas usadas em duas ind?strias cer?micas da regi?o foram utilizadas como mat?ria-prima e submetidas a ensaios de difra??o de raio X, composi??o qu?mica, TG/DTA, distribui??o de tamanho de part?cula e plasticidade. Foram definidas formula??es iniciais e confeccionados corpos-de-prova por prensagem uniaxial e de simples efeito a 25 MPa e queimados a 850, 950 e 1050 ?C, com taxas de aquecimento de 5, 10 e 15 ?C/min. As propriedades tecnol?gicas de queima avaliadas foram retra??o linear, absor??o de ?gua e resist?ncia ? flex?o (tr?s pontos). Resultados mostram que a temperatura 1050 ?C e taxa de aquecimento de 5 ?C/min foi a melhor condi??o de queima, pois apresentou efeito de signific?ncia em todas as propriedades f?sico-mec?ncias. O modelo foi validado a partir da produ??o de tr?s novas formula??es com fra??es m?ssicas diferentes das formula??es iniciais e queimadas com temperatura a 1050 ?C e taxa de queima de 5 ?C/min. Considerando as formula??es, temperaturas e taxas de aquecimento como vari?veis das equa??es, outro modelo foi sugerido, onde a partir da aplica??o do planejamento de experimentos para misturas foi poss?vel obter uma formula??o ?tima, cujo erro experimental ? o menor em rela??o ?s demais formula??es
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