The peel test is a commonly used testing method for adhesive strength evaluation. The test involves peeling a pressure sensitive tape away from a substrate and measuring the peel force that is applied to rupture the adhesive bond. In the present study, the mechanics of the peel test is analyzed based on a cohesive zone model. Cohesive failure is assumed to prevail in the vicinity of the peel front, that is, the adhesive fails not by debonding from the adherends but by splitting of the adhesive itself. Generally, the failure of the adhesive is accompanied with a process of cavitation and fibrillation. Therefore, the cohesive zone is modeled as a continuous fibrillated region. A Maxwell model is employed to characterize the viscoelastic behavior of the adhesive. The governing equation and boundary conditions that describe the mechanics of the peel test are derived. Numerical results are obtained under steady state conditions. The model predicts the peel force in terms of the peel rate, the peel angle, the nature of the adhesive, and the properties of the backing and the substrate. The traction distribution on the substrate surface is found to depend on various test parameters. Finally, finite element analysis is performed using the commercial software package ABAQUS. The results from FEA are compared with those from the mathematical method to evaluate the validity of the present model. The effective range of the present model is found to be related to the ratio of the critical fibril length to the extent of the cohesive zone. Given the nature of the adhesive as well as the properties of the backing and the substrate, the proposed model is able to predict the peel force and the traction distribution in terms of the peel rate and the peel angle, and thus provides a measure of the strength of the adhesive bond.

The peel test is a commonly used testing method for adhesive strength evaluation. The test involves peeling a pressure sensitive tape away from a substrate and measuring the peel force that is applied to rupture the adhesive bond. In the present study, the mechanics of the peel test is analyzed based on a cohesive zone model. Cohesive failure is assumed to prevail in the vicinity of the peel front, that is, the adhesive fails not by debonding from the adherends but by splitting of the adhesive itself. Generally, the failure of the adhesive is accompanied with a process of cavitation and fibrillation. Therefore, the cohesive zone is modeled as a continuous fibrillated region. A Maxwell model is employed to characterize the viscoelastic behavior of the adhesive. The governing equation and boundary conditions that describe the mechanics of the peel test are derived. Numerical results are obtained under steady state conditions. The model predicts the peel force in terms of the peel rate, the peel angle, the nature of the adhesive, and the properties of the backing and the substrate. The traction distribution on the substrate surface is found to depend on various test parameters. Finally, finite element analysis is performed using the commercial software package ABAQUS. The results from FEA are compared with those from the mathematical method to evaluate the validity of the present model. The effective range of the present model is found to be related to the ratio of the critical fibril length to the extent of the cohesive zone. Given the nature of the adhesive as well as the properties of the backing and the substrate, the proposed model is able to predict the peel force and the traction distribution in terms of the peel rate and the peel angle, and thus provides a measure of the strength of the adhesive bond.

Joints in structures always cause strength reduction. The percentage of strength reduction depends upon the selection of several factors such as: type of joint (i.e. adhesive or mechanical), technique of joint (i.e. lap joint, butt joint etc.), geometry of joint, mode of load application etc. Here in this research, the strength of adhesively bonded butt joints with several geometries, later referred as joint angles, is investigated under uniaxial tension loading. Adhesively bonded simple butt joints, where joints are placed perpendicular to the loading direction are in common practice mainly because of ease in manufacturing process. But when the joint is fabricated with an angle respective to the loading direction, the geometry of the joint itself affects the strength of the joint significantly. Without going too deep into other factors that affects the joint strength such as manufacturing techniques, manufacturing defects, material behavior etc. only the geometry of the joint is considered and it is evaluated whether it is worth to change the joint geometry or not. The significant issue in adhesive joint technology is the prediction of joint strength. However, an approach similar to plastic yield criterion later referred as elastic limit offset method (attempted for 0.025% offset) is considered to estimate the linear elastic limit. Since RUAG Space AB (the industry for which this project is performed) is only interested in the linear elastic regime of the stress-strain curve, therefore the elastic limit offset method is considered to be the suitable one. The present work is concerned with the study of adhesively bonded angled butt joint vs. strength behavior. The strength of adhesively bonded butt joints is examined for several butt joint angles under uniaxial tensile loading. The employed butt joint angles are: 0°, 30°, 45°, 60° and 75°. The main objective of the current investigation is to find the joint angle that has the highest strength or the highest capability of load transfer. In addition to the above, the influence of the joint on the stress field, joint strength and type of failure is also evaluated using DSP (Digital Speckle Photography) technique and simulated using well known finite element tool, ABAQUS. It is observed that specific strength of the joint is greatly influenced with joint angle. The 45° joint showed the highest elasticity and failed like ductile behavior whereas 75° joint showed the lowest elasticity and failure was purely brittle. Moreover, post-failure inspection of fractured surfaces showed cohesive failure (failure within adhesive layers) for 0°, 30°, 45° and 60°whereas 75° showed composite or adherend failure. The simulation is performed for each joint angle. However to validate the model only 45° and 75° joints results are compared with experimental results and plotted in the report. The simulation results of these angles showed good agreement with the experimental ones. Moreover, the stress fields for each joint angle are captured (from ABAQUS), showing that all joints are susceptible to inter-laminar shear. Besides, the relative slip between the top and middle adherends is also calculated, the results show that, the 45° joint has higher tendency of relative slip than others.

Devido a suas vantagens comparadas aos métodos tradicionais de união mecânica, a utilização de juntas coladas estruturais só tende a crescer, entretanto, devido suas propriedades e modos de falha dependerem de diversos parâmetros (tratamento superficial, geometria, material, condições de tralho, etc.) uma utilização mais ampla desta técnica ainda é restrita pela ausência de modelos de falhas confiáveis. O presente trabalho consiste na apresentação de métodos para fabricação de juntas coladas em material compósito e verificação da influência da espessura da camada adesiva na resistência de juntas simples coladas (single lap joints) submetidas à tração. São também apresentados métodos para fabricação dos aderentes, corpos de prova de adesivo puro para ensaios de caracterização e realização de ensaios mecânicos para obtenção das propriedades mecânicas tanto dos aderentes quanto do adesivo. As propriedades mecânicas dos aderentes e do adesivo foram obtidas através de ensaios realizados em uma máquina de tração universal com o auxílio da técnica de correlação digital de imagem, e a obtenção das energias críticas de resistência à fratura (GIc,GIIc) da camada adesiva foram calculadas através de ensaios Double Cantilever Beam (DCB) e End Notched Flexure (ENF). Foram estudados métodos para gerar falha coesiva nas juntas adesivas, sendo que o melhor método encontrado foi o de tratamento superficial dos aderentes com jateamento abrasivo seguido pela limpeza superficial com acetona. O controle preciso da espessura da camada adesiva foi alcançado através do desenvolvimento de um dispositivo de fácil construção, compostos por suportes de madeira, hastes e linhas de nylon. Nos ensaios em juntas coladas foi constatado uma relação inversamente proporcional entre a espessura da camada adesiva e a resistência máxima suportada pela junta, ou seja, quanto maior a espessura do adesivo menor sua resistência. Os métodos aqui apresentados foram os resultados de vários meses de estudo e compreensão das normas e técnicas disponíveis na literatura, o aprimoramento das técnicas foram frutos de um ciclo compostos por fabricação, testes e análise de resultados. / Amongst the joining techniques, adhesively bonding joints are one of the most commonly applied nowadays. However, a lack of reliable failure criteria still exists, limiting in this way a more widespread application of adhesively bonded joints in principal load-bearing structural applications. An accurate strength prediction of the adhesively bonded joints is essential to decrease the amount of expensive testing at the design stage. This work consists to show methods for manufacturing single lap joints and to verify the adhesive thickness influence on the joint resistance. The manufacturing process of the composite adherends and adhesives for bulk tests was also covered. The mechanical properties of the adherends and bulk adhesive were performed on a universal testing machine with assistance of a digital image correlation (DIC) technique. The fracture toughness energy release rates (GIc,GIIc) of the adhesive layer were obtained respectively through Double Cantilever Beam (DCB) and End Notched Flexure (ENF) tests. Cohesive failure was achieved by grit blasting the adherents followed by cleaning with acetone. A constant adhesive thickness was guaranteed by placing nylon fishing lines between the adherents. Single lap joints tests showed that the joint resistance decrease with increasing adhesive thickness.

Devido a suas vantagens comparadas aos métodos tradicionais de união mecânica, a utilização de juntas coladas estruturais só tende a crescer, entretanto, devido suas propriedades e modos de falha dependerem de diversos parâmetros (tratamento superficial, geometria, material, condições de tralho, etc.) uma utilização mais ampla desta técnica ainda é restrita pela ausência de modelos de falhas confiáveis. O presente trabalho consiste na apresentação de métodos para fabricação de juntas coladas em material compósito e verificação da influência da espessura da camada adesiva na resistência de juntas simples coladas (single lap joints) submetidas à tração. São também apresentados métodos para fabricação dos aderentes, corpos de prova de adesivo puro para ensaios de caracterização e realização de ensaios mecânicos para obtenção das propriedades mecânicas tanto dos aderentes quanto do adesivo. As propriedades mecânicas dos aderentes e do adesivo foram obtidas através de ensaios realizados em uma máquina de tração universal com o auxílio da técnica de correlação digital de imagem, e a obtenção das energias críticas de resistência à fratura (GIc,GIIc) da camada adesiva foram calculadas através de ensaios Double Cantilever Beam (DCB) e End Notched Flexure (ENF). Foram estudados métodos para gerar falha coesiva nas juntas adesivas, sendo que o melhor método encontrado foi o de tratamento superficial dos aderentes com jateamento abrasivo seguido pela limpeza superficial com acetona. O controle preciso da espessura da camada adesiva foi alcançado através do desenvolvimento de um dispositivo de fácil construção, compostos por suportes de madeira, hastes e linhas de nylon. Nos ensaios em juntas coladas foi constatado uma relação inversamente proporcional entre a espessura da camada adesiva e a resistência máxima suportada pela junta, ou seja, quanto maior a espessura do adesivo menor sua resistência. Os métodos aqui apresentados foram os resultados de vários meses de estudo e compreensão das normas e técnicas disponíveis na literatura, o aprimoramento das técnicas foram frutos de um ciclo compostos por fabricação, testes e análise de resultados. / Amongst the joining techniques, adhesively bonding joints are one of the most commonly applied nowadays. However, a lack of reliable failure criteria still exists, limiting in this way a more widespread application of adhesively bonded joints in principal load-bearing structural applications. An accurate strength prediction of the adhesively bonded joints is essential to decrease the amount of expensive testing at the design stage. This work consists to show methods for manufacturing single lap joints and to verify the adhesive thickness influence on the joint resistance. The manufacturing process of the composite adherends and adhesives for bulk tests was also covered. The mechanical properties of the adherends and bulk adhesive were performed on a universal testing machine with assistance of a digital image correlation (DIC) technique. The fracture toughness energy release rates (GIc,GIIc) of the adhesive layer were obtained respectively through Double Cantilever Beam (DCB) and End Notched Flexure (ENF) tests. Cohesive failure was achieved by grit blasting the adherents followed by cleaning with acetone. A constant adhesive thickness was guaranteed by placing nylon fishing lines between the adherents. Single lap joints tests showed that the joint resistance decrease with increasing adhesive thickness.

This dissertation is to obtain an overall understanding of the crack path selection in adhesively bonded joints. Using Dow Chemical epoxy resin DER 331® with various levels of rubber concentration as an adhesive, and aluminum 6061-T6 alloy with different surface pretreatments as the adherends, both symmetric and asymmetric double cantilever beam (DCB) specimens are prepared and tested under mixed mode fracture conditions in this study. Post-failure analyses conducted on the failure surfaces indicate that the failure tends to be more interfacial as the mode II component in the fracture increases whereas more advanced surface preparation techniques can prevent failure at the interface. Through mechanically stretching the DCB specimens uniaxially until the adherends are plastically deformed, various levels of T-stress are achieved in the specimens. Test results of the specimens with various T-stresses demonstrate that the directional stability of cracks in adhesive bonds depends on the T-stress level. Cracks tend to be directionally stable when the T-stress is compressive whereas directionally unstable when the T-stress is tensile. However, the direction of crack propagation is mostly stabilized when more than 3% mode II fracture component is present in the loading regardless of the T-stress levels in the specimens. Since the fracture sequences in adhesive bonds are closely related to the energy balance in the system, an energy balance model is developed to predict the directional stability of cracks and the results are consistent with the experimental observations. Using the finite element method, the T-stress is shown to be closely related to the specimen geometry, indicating a specimen geometry dependence of the directional stability of cracks. This prediction is verified through testing DCB specimens with various adherend and adhesives thicknesses. By testing the specimens under both quasi-static and low-speed impact conditions, and using a high-speed camera to monitor the fracture sequence, the influences of the debond rate on the locus of failure and the directional stability of cracks are investigated. Post-failure analyses suggest that the failure tends to be more interfacial when the debond rate is low and tends to be more cohesive when the debond rate is high. However, this rate dependence of the locus of failure is greatly reduced when more advanced surface preparation techniques are used in preparing the specimens. The post-failure analyses also reveal that cracks tend to be more directionally unstable as the debond rate increases. Finally, employing interface mechanics and extending the criteria for the direction of crack propagation to adhesively bonded joints, the crack trajectories for directionally unstable cracks are predicted and the results are consistent with the overall features of the crack paths observed experimentally. / Ph. D.

Twenty years ago, Chang et al. (1998) introduced the three-yield stresses concept (dynamic, static and elastic limits) to describe yielding of waxy crude oils cooled below the wax appearance temperature (WAT). At the time, the limits in rheological instruments were such that they never actually measured the elastic-limit, a key fundamental property. Using modern instruments, this research succeeds in recording for the first time the entire yielding process down to stresses of 10-7 Pa and shear rate of 10-6 min-1 as a function of temperature, cooling rate and stress loading rate using two waxy oils of different origins and wax content. A four-yield stress model is established using derivative data (dynamic fluidity and failure acceleration). In addition, calorimetry (DSC) and microscopy (CPM) helped extract WAT, the gel and pour points and link gel crystal structure and its yielding and breakage to rheological properties. The yielding stresses measured rheologically were tested in laboratory pipelines at two diameter scales, 6.5mm and 13.5mm to compare stresses in uniform and non-uniform cooling. It is demonstrated that rheological instruments can only predict gel breaking pressure when the cooling rate is low, i.e. yielding at the pipe wall. A complementary heat transfer study was performed on a section of pipe statically cooled, both experimentally and theoretically to predict the gel front-liquid oil interface that develops in industrial pipeline where gel breaking occurs. This key information together with rheological data provide the means to predict accurately restart pressures of shut gelled pipelines that have eluded previous research. / Ministry of Higher Education of the Libyan Government