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A series of reactive phenylethynyl endcapped imide oligomers has been prepared in either fully cyclized or amic acid precursor form. Soluble oligomers have been synthesized with controlled molecular weights ranging from 2- to 12 Kg/mol. Molecular weight characterization was performed using SEC (size exclusion chromatography) and 13C-NMR, revealing good agreement between the theoretical and experimental (Mn) values. Crosslinked polyimides were obtained by solution or melt processing the oligomers into films and gradually heating in a programmed temperature manner up to the appropriate reaction temperature for the phenylethynyl groups, which is approximately 350-400°C. Thermal analysis of the resulting films showed high glass transition temperatures (>300°C) and excellent thermal stability, comparable to those found for thermoplastic control polyimides. The crosslinked films also had exceptional solvent resistance as evidenced by a high gel fraction (greater than or equal to 95%) following extraction in common solvents for several days. This was in contrast to the amorphous thermoplastic controls, which quickly dissolved upon immersion in solvents. The monomers used for synthesizing the polyimide oligomers were varied systematically within the series to study the influence of both molecular structure and molecular weight on the physical and film-forming properties. The incorporation of fluorinated monomers, such as 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA), reduced water absorption and lowered the dielectric constant relative to non-fluorinated polyimides in the series. When flexible ether linkages were incorporated in the repeat unit by using 4,4'-oxydianiline (ODA), relatively more ductile solvent-cast films were obtained from oligomers having Mn values as low as 10 Kg/mol. Additionally, oligomer Mn and the relative rigidity/symmetry of the repeat unit structure greatly influenced the solubility of polyimides in NMP. For example, even 6FDA/p-phenylenediamine based oligomers with Mn values targeted below 10 Kg/mol precipitated from NMP at 180°C during solution imidization. The relationship between solution viscosities of polyimide and poly(amic acid) thermosetting oligomers and wetting/spreading ability to form continuous films during spin casting was elucidated. Employing o-dimethoxybenzene (DMB) as a cosolvent with NMP improved the film-forming ability of the fully imidized 6FDA/ODA oligomer series. This was evidenced by a decrease in viscosity (via suppression of physical-type gel formation) and better overall coverage and clarity of the films. Humidity was found to have a detrimental effect, causing the polyimide oligomers to phase separate to form cloudy or porous films. When moisture was reduced, oligomers having Mn greater than or equal to 6 Kg/mol formed spin cast films of <20 micrometer thickness with good qualitative adhesion to several inorganic substrates. Dielectric constants (epsilon) were estimated for several of the polyimides by measuring the refractive indices (n) of the films and using Maxwell's relationship (epsilon at optical frequencies is equal to n raised to the second power). The apparent dielectric constants were low, ranging from 2.47 to 2.75. The novel combination of low dielectric constant, solvent resistance and isotropic physical properties inherent in the thermosetting polyimide oligomers makes these materials excellent candidates for use as thin film insulating layers in microelectronics packaging applications. / Ph. D.

Phenylindane monomers 5(6)-amino-1-(4-aminophenyl)-1,3,3-trimethylindane (DAPI), 5,6-diamino-1-(4-aminophenyl)-1,3,3-trimethylindane (TAPI) and 6-hydroxy-1-(4-hydroxyphenyl)-1,3,3-trimethylindane (DHPI) were synthesized and characterized. DAPI, as well as other diamines, were then utilized in solution step polycondensation with a number of commercially available dianhydrides using either the two-step ester-acid solution imidization or the high temperature solution imidization routes. High molecular weight soluble fully cyclized polyimides were successfully synthesized using a 1:1 molar ratio of dianhydride to diamine. The polyimides were film forming and were characterized by size exclusion chromatography (SEC), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and selective gas permeation methods, as well as other techniques. The O2 permeation and O2/N2 selectivity values obtained for materials prepared in this thesis are discussed in relation to the concept of an "upper bound", as defined in the literature concerning gas separation membranes. The series of polyimides based on DAPI and several dianhydrides were found to have high glass transition temperatures (247°C-368°C) and very good short-term thermal stability as shown by TGA, despite the partially aliphatic character of DAPI. The 5,5'-[2,2,2-trifluoro-1-(trifluoromethyl)ethylidene]bis-1,3-isobenzenefurandione (6FDA)/DAPI system also exhibited low weight loss under nitrogen at 400°C, which was comparable to that of a wholly aromatic polyimide based on 1,2,4,5-benzenetetracarboxylic dianhydride (PMDA)/4,4'-oxydianiline (ODA) which is known to have high thermal stability. In addition, the 6FDA/DAPI polyimides had a refractive index value of 1.571 from which the dielectric constant was calculated, giving an attractively low estimated value of 2.47. The rigid, bulky and isomeric structure of DAPI in the repeat unit imparted film forming characteristics that allowed production of solvent cast membranes which displayed a range of O2 permeability and O2/N2 selectivity characteristics. High O2 permeabilities were observed for polyimides in which the DAPI structure predominated in relation to the overall polymer repeat unit, i.e. in combination with low molar mass dianhydrides. The more flexible dianhydrides afforded a greater degree of molecular freedom and were thought to result in a more tightly packed polymer conformation which decreased the rate of gas penetration through thin films. The DAPI/3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA) system showed the best combination of O2 permeability and O2/N2 selectivity values (2.8Ba and 7.3, respectively). Modest variations in the DAPI isomeric ratio did not significantly effect the gas permselectivity properties. High molecular weight polyimides based on DAPI and BTDA were synthesized by three different routes. The ester-acid and thermal imidization methods produced polyimides with the highest Tgs and best thermal stability in air, as compared to the chemical imidization procedure. For example, a Tg increase of 22°C and a 68°C increase in the 5% weight loss were found for the ester-acid imidized DAPI/BTDA polyimide over those found for the chemically imidized version. The higher Tg and 5% weight loss values were attributed to the elimination of residual uncyclized amide acid moieties. Polyimides derived from 6FDA were synthesized by the high temperature solution imidization method. Thin films, cast from NMP, were tough and creasable and afforded high Tg (>295°C) systems with good thermal stability. When combined with rigid diamines, 6FDA contributed to high O2 permeation and moderate O2/N2 selectivity. The high O2 permeability was ascribed to hindered interchain packing attributed to the bulky CF3 groups. The exceptionally high oxygen permeability and O2/N2 selectivity values of the 9,9-bis(4-aminophenyl) fluorene (FDA)/6FDA system, were near the desirable "upper bound" for gas separation membrane materials, while those of 3,7-diamino-2,8-dimethyl-dibenzothiophene-5,5-dioxide (DDBT)/6FDA were actually above the upper bound. High performance polymers based on 4,4'-bis [4-(3,4-dicarboxyphenoxy)]biphenyl dianhydride (BPEDA), 2,2'-bis [4-(3,4-dicarboxyphenoxy)phenyl] propane dianhydride (BPADA), 2,2-bis(3-amino-4-methylphenyl)hexafluoroisopropylidene dianhydride (Bis-AT-AF) and 3,7-diamino-2,8-dimethyl-dibenxothiophene-5,5-dioxide (DDBT) were also synthesized in this work. Additionally, they were characterized with regard to molecular weight, glass transition temperature, and thermal stability. Polyimide systems containing hydroxyl moieties in the repeat unit were also investigated. Incorporation of hydroxyl moieties in the repeat unit enhanced chain stiffness via intermolecular hydrogen bonding and showed Tg increases of ~30°C Hydroxyl moieties also decreased the thermal stability values typically observed for polyimides. High O2/N2 selectivity was achieved with all of the 4,4'-diaminobiphenyl-3,3'-diol (HAB) containing polymers. However, these materials also had low O2 permeabilities, which suggested a tightly packed structure, possibly facilitated by hydrogen bonding. In contrast to suggestions in the literature, the comparison between a polyimide having pendant hydroxyl groups and another having the same repeat unit without them did not reveal a significant change in permselectivity behavior. The synthesis, characterization and crosslinking behavior of functional polyimides containing phenol, amine and acetylene moieties are also described. A crosslinking reaction of oligomers containing phenol moieties with a tetrafunctional epoxy resin was achieved 100°C below the "dry" glass transition temperature and was attributed to residual solvent. Utilization of this crosslinking mechanism could allow membrane optimization by investigating the influence of a number of variables, such as the concentration of the phenolic moiety, epoxy weight percent, catalyst concentration and residual solvent content. / Ph. D.

Novel proton exchange (PEM) and reverse osmosis (RO) membranes for application in fuel cell and water purification respectively were developed by synthesis and crosslinking of disulfonated biphenol-based poly (arylene ether sulfone)s (BPS). Crosslinking is a prospective option to reduce the water swelling and improve the dimensional stability of hydrophilic BPS copolymers. Several series of controlled molecular weight, phenoxide-endcapped BPS copolymers were synthesized via direct copolymerization of disulfonated activated aromatic halide monomers. The degree of disulfonation was controlled by varying the molar ratio of sulfonated to non-sulfonated dihalide monomers. The molecular weights of the copolymers were controlled by offsetting the stoichiometry between biphenol and the dihalides. Biphenol was utilized in excess to endcap the copolymers with phenoxide groups, so that the phenoxide groups could be further reacted with a suitable crosslinker. Several crosslinking reagents such as methacrylate, multifunctional epoxy, phthalonitrile and phenylethynyls were investigated. A wide range of crosslinking chemistries i.e. free radical (methacrylate), step growth (epoxy), heterocyclic (phthalonitrile) and acetylenic (phenylethynyl) was explored. The effects of crosslinking on network properties as functions of molecular weight and degree of disulfonation of copolymers, crosslinking time and concentration of crosslinker were studied. The crosslinked membranes were characterized in terms of gel fraction, water uptake, swelling, self-diffusion coefficients of water, proton conductivity, methanol permeability, water permeability and salt rejection. In general, all of the crosslinked membranes had lower water uptake and swelling relative to their uncrosslinked counterparts, and less water uptake and volume swelling were correlated with increasing gel fractions. It was possible to shift the percolation threshold for water absorption of BPS copolymers to a higher ion exchange capacity (IEC) value compared to that of the uncrosslinked copolymers by means of crosslinking. This reduced water uptake increased the dimensional stability of higher IEC materials and extended their application for potential PEM or RO membranes. The reduction in water uptake and swelling also increased the effective proton concentration, resulting in no significant change in proton conductivity of the membranes after crosslinking. The self-diffusion coefficients of water and methanol permeability decreased with crosslinking, indicating restricted water and methanol transport. Therefore an improvement in the selectivity (ratio of proton conductivity to water swelling or methanol permeability) of PEMs for application in either H2/air or direct methanol fuel cells was achieved by crosslinking. The epoxy crosslinked BPS copolymers also had significantly enhanced salt rejection with high water permeability when tested in for RO applications. Reductions in salt permeability with increasing crosslinking density suggested that crosslinking inhibited salt transport through the membrane. In addition to the random copolymers, two series of multiblocks endcapped with either a phenoxide-terminated hydrophilic unit or a hydrophobic unit were synthesized and crosslinked with a multifunctional epoxy. Besides the crosslinking study, the effect of sequence distributions of the hydrophilic and hydrophobic blocks in the multiblock copolymers was also investigated. Similar to randoms, crosslinked multiblocks had lower water uptake and swelling but comparable proton conductivities relative to their uncrosslinked analogues. / Ph. D.

Crosslinking is an effective technique for increasing the salt rejection of water purification membranes and the selectivity of gas separation membranes. An abundance of monomers, telechelic oligomers, and novel polymers were synthesized for use as separation membranes. These materials were often imbued with crosslinking functionalities to increase their performance during testing at the University of Texas-Austin. Crosslinking of sulfonated poly(arylene ether sulfone) oligomers was studied systematically with regard to end-group functionality, polymer composition, and polymer hydrophilicity. Sulfonated bisphenol A based poly(arylene ether sulfone) random copolymers were synthesized with reactive amine endgroups and further functionalized with a tetra-epoxy resin, acryloyl chloride, phenylethynyl phthalic anhydride, and maleic anhydride. The reaction between amine terminated oligomers and a tetra-epoxy produced large, ductile membranes with gel fractions approaching 99%, the highest reported for crosslinked sulfonated polysulfone oligomers. This crosslinking reaction was studied by synthesizing two series of oligomers, one based on a bisphenol A monomer and the other based on a 4,4’-biphenol monomer. Both series were synthesized with 40, 50 and 60% degrees of sulfonation, so that hydrophilicity and composition could be studied with regard to water purification properties. All six oligomers were produced with a gel fraction exceeding 90%, and the membranes were evaluated at the University of Texas-Austin. The crosslinked oligomers demonstrated relatively constant salt rejection across a range of hydrophilicity values, which proved that crosslinking restricted the large amount of swelling that non-crosslinked sulfonated polysulfones undergo. The crosslinked oligomers had the best water purification properties reported for sulfonated polysulfone, with similar water permeabilities and an order of magnitude higher selectivity (Pw/Ps = 1.69 ± 0.13 x 103) than analogous linear copolymers (Pw/Ps = 3.67 ± 0.53 x 102). An additional series of linear sulfonated copolymers were also synthesized based upon a hydroquinone bisphenol, which also had superior water purification properties (1.06 ± 0.06 L μm m-2 h-1 bar-1, Pw/Ps = 2.44 ± 0.15 x 103) compared to previously synthesized linear copolymers. Poly(arylene ether)s were also investigated for use as gas separation membranes. A poly(arylene ether ketone) and poly(arylene ether sulfone) were both synthesized with moieties capable of oxidation and/or photocrosslinking through benzylic hydrogen abstraction by an excited ketone. The polymers produced tough, ductile films. Gas transport properties of the linear polymers and crosslinked polymer were compared. The O2 permeability of one exemplary non-crosslinked poly(arylene ether) was 2.8 Barrer, with an O2/N2 selectivity of 5.4. Following UV crosslinking, the O2 permeability decreased to 1.8 Barrer, and the O2/N2 selectivity increased to 6.2. / Ph. D.

Thermally rearranged (TR) polymers have outstanding gas separation properties, but are limited in their industrial application due to being mechanically brittle. A series of low volume fraction of a poly(arylene ether sulfone) (PAES) block was introduced into the TR precursor polyhydroxyimide (PI) chain to improve mechanical properties without compromising gas transport properties. The multiblock copolyhydroxyimide incorporated the PAES in systematically varied amounts and copolymerized it with 4,4'-(hexafluoroisopropylidene)diphthalic anhydride and 3,3’-dihydroxy-4,4’-diaminobiphenyl. Before thermal rearrangement, the PI-co-PAES precursors exhibited much more improved mechanical properties (tensile stress and strain at break) than those of homo polyimide precursor. After thermal rearrangement, tensile stress and strain at break of all TR copolymers decreased comparing to their corresponding precursors, but improved comparing to the homo TR polymer. Poly(phenylene oxide) (PPO) based copolymers (Chapter 4) and polymer blends (Chapter 5) were also studied for use as gas separation membranes. The polymer materials were cast into films, then crosslinked in the solid state with UV light. The ketone and benzylic methyl groups crosslinked upon exposure to UV light. For the study of PPO copolymers, copolymers were prepared by polycondensation of a difunctional PPO oligomer with 4,4’-difluorobenzophenone or 1,3-bis(4-fluorobenzoyl)benzene respectively. This study offers a means for fabrication of membrane films, fibers or composites, as well as tuning of gas transport properties through crosslinking in the solid state. While for the study of PPO polymer blends, PPO polymers with Mn’s from 2000-22,000 g/mole were synthesized and blended with a poly(arylene ether ketone) derived from bisphenol A and difluorobenzophenone (BPA-PAEK). The crosslinked blends had improved gas selectivities over their linear counterparts. The 90/10 wt/wt 22k PPO/BPA PAEK crosslinked blends gained the most O2/N2 selectivity and maintained a high permeability. / Ph. D. / Membrane gas separation has become a fast-growing industrial technology because of its many advantages over traditional separation technologies including low capital cost and energy consumption relative to thermal distillation methods, and higher operational flexibility. Currently, membrane gas separation is widely used in processing raw natural gas to meet certain specifications before delivery to pipelines. Researches in this dissertation mainly focus on synthesis and characterization of membrane gas separation materials. In chapter 3, one type of thermally rearranged copolymer membrane was obtained, which could be potentially used in industrial field due to its improved mechanical property. In chapter 4 and 5, a series of poly(phenylene oxide) based copolymers and blends were studied. After UV-crosslinking reaction, poly(phenylene oxide) membranes showed improved gas selectivities over their linear counterparts.

This research investigates the synthesis and manufacture of shape-memory polymer (SMP) systems for use in biomedical and commodity applications. The research centers on improving the mechanical properties of thermoset acrylate copolymers with memory properties at reasonable cost through various design and manufacturing techniques: high-strain polymer synthesis and radiation crosslinking. The research assesses combinations of linear monomers and a low density of crosslinker to characterize new functional materials and optimize emerging mechanical properties such as the glass transition temperature (Tg) and rubbery modulus (ER). Exploring materials with large recoverable strains, a model copolymer of photo-polymerized methyl acrylate (MA), isobornyl acrylate and crosslinker bisphenol A ethoxylate dimethacrylate was shown to strain above 800%, twice the previously published value for SMPs, and recover fully. In the quest to maximize fully recoverable strains, a new hybrid molecule nicknamed Xini, which serves as both an initiator and a crosslinker, was also theorized, synthesized, polymerized into SMP networks and characterized. In the past, thermoset SMPs were made into complex shapes using expensive top-down techniques. A block of polymer was made and custom machining was required to craft complex parts. This prohibited devices in cost-competitive commodity application spaces. This research has proposed and validated a new method for accurately tuning the thermomechanical properties of network acrylates with shape-memory properties: Mnemosynation, eponymously named for the Greek goddess of memory. This novel manufacturing process imparts long term 'memory' on an otherwise amorphous thermoplastic material utilizing radiation-induced covalent crosslinking, and can be likened to Vulcanization, which imparts strength on natural rubber utilizing sulfur crosslinks. Adjustment of ER in the range from below 1 MPa to above 13 MPa has been demonstrated. ER was tailored by varying both radiation dose between 5 and 300 kGy and crosslinker concentration between 1.00 and 25.0 wt%. Tg manipulation was demonstrated between 23 ˚C and 70 ˚C. Mnemosynation combines advances in radiation grafting and acrylic SMP synthesis to enable both traditional plastics processing (blow molding, injection molding, etc.) and control of thermoset shape-memory properties. Combining advances in both high strain polymer synthesis and radiation crosslinking, a new paradigm in SMP composites manufacture-namely, that materials can be designed to enhance strain capacity at moderate stress, rather than maximum strength-was established. Various fibers with very different mechanical properties were impregnated with SMPs and thermo-mechanically assessed to develop an understanding of the technical parameters necessary to craft self-adjusting, multi-actuated, SMP-fiber composite orthopedic casts. This exploration syncs with the overarching aim of the research, which is to understand the fundamental scientific drivers necessary to enable new devices mass-manufactured from acrylate copolymers and optimize their emerging mechanical properties.

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