Les travaux menés dans le cadre de cette thèse sont focalisés sur les procédés deréplication permettant la transformation des mélanges en composants par les technologiesen séquentiel ou bien en continu, selon les applications visées. Les développementsconcernent la mise en place et l’hybridation de différents procédés de micro-réplication(estampage à chaud de polymère thermoplastique et par laminage circulaire entre deuxrouleaux). Ces deux procédés sont développés et optimisés pour l’élaboration decomposants micro-structurés ou de microcomposants possédant des propriétésfonctionnelles mécaniques ou thermo-physiques requises à partir de différents mélangeschargés en poudres métalliques ou en nanotubes de carbone. Des exemples de réalisationde composants structurés, à base d’un système micro-fluidique possédant plusieurs canauxde 200 microns par 200 microns et des réservoirs de diamètre de 2 mm, sont prises commeexemple tout au long de ces travaux de cette thèse. Différents travaux de caractérisationsont été entrepris pour optimiser les procédés de micro-réplication par estampage à chaud etpar laminage circulaire entre deux rouleaux. / The Ph.D subject concerns the study of two micro-replication processes by hotembossing and roll to roll processes for thermoplastic polymers and loaded polymers withpowders or carbon nanotubes. The micro-replication processes, realized in sequential orcontinuous ways, use some different elaborated loaded feedstocks in order to obtainstructural components or micro-component with high aspect ratio and mechanical orthermo-physical properties.A chain combining hot embossing and roll embossing and powder metallurgy have beendeveloped in our lab and investigated. The different micro mould die cavities have beenrealized with different micro-manufacturing process, elastomeric mould has been obtainedby casting process. Finally, a metallic structured die cavity has been obtained by combininghot embossing and debinding and sintering stages. The second topic is the comparison ofmetallic die cavity mould obtained by roll embossing or rolls embossing. Two demonstratorshave been developed during the preparation of this Ph.D period: first a metallic micro-fluidicsystem with micro-structuration with diameter of 1 mm for the reservoir and 200 microns by200 microns for the channel have been realized and characterized by different methods.Secondly, some functional micro-component has been obtained with carbon nanotube andsome specific properties in terms of mechanic and thermo-physical properties have beencharacterized.

In vitro, la formation de structures de type tubulaire avec des cellules endothéliales de veine ombilicale humaine (HUVEC) a été étudiée en combinant la fonctionnalisation de la chimie des matériaux et le développement de la géométrie tridimensionnelle. Le polycarbonate (PC) a été utilisé comme modèle pour le développement de l'échafaud. Le film de polysaccharide naturel, basé sur un dépôt alternatif couche par couche (LbL) d’acide hyaluronique (HA) et de chitosane (CHI), a d’abord été appliqué sur une surface PC et caractérisé en termes de croissance d’épaisseur microscopie à balayage lascar (CLSM). Cette première fonctionnalisation se traduit par un revêtement complet de la couche PC. Une biofonctionnalisation supplémentaire avec un peptide adhésif (RGD) et deux peptides angiogénétiques (SVV et QK) a été étudiée, immobilisant ces peptides sur le groupe carboxylique de HA précédemment déposé, en utilisant la chimie bien connue du carbodiimide. La version marquée de chaque peptide a été utilisée pour caractériser l’immobilisation et la pénétration des peptides dans les couches de polyélectrolytes, aboutissant à une greffe réussie avec une pénétration complète dans toute l’épaisseur du LbL. Des tests in vitro ont été effectués à l'aide de cellules HUVEC pour évaluer leur efficacité d'adhésion et leur activité métabolique sur la LbL avec et sans immobilisation de peptides, ce qui a permis d'améliorer l'activité préliminaire lorsque des combinaisons de peptides sont utilisées. Enfin, les micro-canaux PC (μCh) ont été développés et caractérisés pour la première fois, et les autres expériences ont été réalisées sur un micromètre de 25 μm de largeur, fonctionnalisé avec une architecture (HA / CHI) 12,5 (PC-LbL) avec des peptides RGD et QK -RGD + QK) ou avec des peptides RGD et SVV (PC-RGD + SVV). Notre première expérience de tubulogénèse a montré de manière surprenante la formation de structures de type tubulaire déjà après 2h d'incubation en utilisant la combinaison double-peptides, mais uniquement avec PC-RGD + QK. Les tubes étaient également présents après 3 et 4 heures de culture. L'expérience de co-culture avec des péricytes humains dérivés du placenta (hPC-PL) montre comment la stabilisation des tubes a été améliorée après 3 et 4 heures également pour l'échantillon de PC-RGD + SVV. Globalement, notre matériel bio-fonctionnel avec les peptides PC-RGD + QK et PC-RGD + SVV permet la formation d'une structure de type tubulaire à la fois dans une expérience de monoculture et de co-culture. / In vitro, tubular-like structures formation with human umbilical vein endothelial cells (HUVECs) was investigated by combining material chemistry functionalization and three-dimensional geometry development. Polycarbonate (PC) was used as a template for the development of the scaffold. Natural polysaccharide’s film based on alternate layer-by-layer (LbL) deposition of hyaluronic acid (HA) and chitosan (CHI), was first applied to PC surface and characterized in terms of thickness growth both, in dry conditions using ellipsometry, and confocal lascar scanning microscopy (CLSM). This first functionalization results in a complete coating of the PC layer. Further biofunctionalization with one adhesive peptide (RGD) and two angiogenetic peptides (SVV and QK) was investigated, immobilizing those peptides on the carboxylic group of HA previously deposited, using the well-known carbodiimide chemistry. The labeled version of each peptide was used to characterize the peptides’ immobilization and penetration into the polyelectrolytes layers, resulting in a successful grafting with complete penetration through the entire thickness of the LbL. In vitro tests were performed using HUVECs to assess their adhesion efficiency and their metabolic activity on the LbL with and without peptide immobilization, resulting in a preliminary improved activity when peptide-combinations is used. Finally, PC micro-channels (μCh) were first developed and characterized, and the rest of the experiments were performed on μCh of 25μm width, functionalized with (HA/CHI)12.5 architecture (PC-LbL) with RGD and QK peptides (PC-RGD+QK) or with RGD and SVV peptides (PC-RGD+SVV). Our first tubulogenesis experiment surprisingly showed the formation of tubular-like structures already after 2h of incubation using the double-peptides combination but only using PC-RGD+QK the tubes were present also after 3 and 4 hours of culture. The co-culture experiment with human pericytes derived from placenta (hPC-PL) demonstrates how the stabilization of the tubes was improved after 3 and 4 hours also for the PC-RGD+SVV sample. Globally our bio-functional material with PC-RGD+QK and PC-RGD+SVV peptides allow the formation of tubular-like structure in both mono and co-culture experiment.

Molding is a simple manufacturing process whereby fluid fills a master tool and then solidifies in the shape of the tool cavity. The precise nature of material flow during molding has long allowed fabrication of plastic components with sizes 1 mm 1 m. Polymer molding with precise critical dimension control could enable scalable, inexpensive production of micro- and nanostructures for functional or lithographic use. This dissertation reports experiments and simulations on molding of polymer micro- and nanostructures at length scales 1 nm 1 mm. The research investigates two main areas: 1) mass transport during micromolding and 2) polymer mechanical properties during nanomolding at length scales 100 nm. Measurements and simulations of molding features of size 100 nm 1 mm show local mold geometry modulates location and rate of polymer shear and determines fill time. Dimensionless ratios of mold geometry, polymer thickness, and bulk material and process properties can predict flow by viscous or capillary forces, shape of polymer deformation, and mold fill time. Measurements and simulations of molding at length scales 100 nm show the importance of nanoscale physical processes distinct from bulk during mechanical processing. Continuum simulations of atomic force microscope nanoindentation accurately model sub-continuum polymer mechanical response but highlight the need for nanoscale material property measurements to accurately model deformation shape. The development of temperature-controlled nanoindentation enables characterization of nanoscale material properties. Nanoscale uniaxial compression and squeeze flow measurements of glassy and viscoelastic polymer show film thickness determines polymer entanglement with cooperative polymer motions distinct from those observed in bulk. This research allows predictive design of molding processes and highlights the importance of nanoscale mechanical properties that could aid understanding of polymer physics.

This work investigates the Fresnel-lens-based solar concentrator-receiver system in a multi-perspective manner to design, test and fabricate this concentrator with high-efficiency photon and heat outputs and a minimized effect of chromatic aberrations. First, a MATLAB®-incorporated algorithm optimizes both the flat-spot and the curved lens designs via a statistical ray-tracing methodology of the incident light, considering all of its incidence parameters. The target is to maximize the solar ray intensity on the receiver's aperture, and therefore, achieve the highest possible focal flux. The algorithm outputs prismatic and dimensional geometries of the Fresnel-lens concentrator, which are simulated by COMSOL® Multiphysics to validate the design. For the second part, a novel genetically-themed hierarchical algorithm (GTHA) has been investigated to design Fresnel-lens solar concentrators that match with the distinct energy input and spatial geometry of various thermal applications. Basic heat transfer analysis of each application decides its solar energy requirement. The GTHA incorporated in MATLAB® optimizes the concentrator characteristics to secure this energy demand, balancing a minimized geometry and a maximized efficiency. Two experimental applications were selected from literature to validate the optimization process, a solar welding system for H13 steel plates and a solar Stirling engine with an aluminum-cavity receiver attached to the heater section. In each case, a flat Fresnel-lens with a spot focus was algorithmically designed to supply the desired solar heat, and then a computer simulation of the optimized lens was conducted showing great comparability to the original experimental results. Thirdly, the prismatic geometry of the Fresnel lens was further optimized through a statistical approach that incorporates laws of light refraction and trigonometry. The proposed design produces high focal irradiance that is more suitable for thermal applications. The motivation was to enhance the tolerability of a flat Fresnel-lens concentrator to tracking errors, without the use of secondary optics or sophisticated, and normally costly, meticulous tracking equipment. A comparative simulation analysis was conducted for two case studies from literature, each with a different design method. Fresnel lenses optimized by this work enhanced the concentration acceptance product (CAP) significantly, compared to that in literature. Then, this work introduced an innovative code-based, detailed, and deterministic geometrical approach, which couples the optimization of the Fresnel lens primary optical element (POE) and the dome-shaped secondary optical element (SOE). The objective was to maximize the concentration acceptance product, while using the minimum SOE and receiver geometries at a given f-number and incidence angle (also referred to as the tracking error angle). The laws of polychromatic light refraction along with trigonometry and spherical geometry were utilized to optimize the POE grooves, SOE radius, receiver size, and SOE–receiver spacing. Two literature case studies were analyzed to verify this work's optimization, and the equivalent POEs designed by this work, with optimized SOEs, showed a significant enhancement in the CAP values compared to that of literature. Lastly, four methods for prototyping the Fresnel lens were discussed and experimentally tested; 3D printing, acrylic resin casting, direct CNC machining in acrylic and hot embossing. Once tested, the methods of CNC machining and hot embossing of acrylic proved to be the most promising in terms of cost, fabrication time, and concentration effectiveness. Future work will focus on enhancing the algorithmic design and improving the quality of lens fabrication.

Among the materials that can be treated in order to impart superhydrophobic properties are many originally hydrophilic metals. For this, they must undergo a sequential treatment, including roughening and hydrophobic coating. This contribution presents various preparation routes along with various characterization methods, such as dynamic contact angle (DCA) measurements, scanning electron microscopy (SEM) and spectroscopic techniques (FT–IRRAS, XPS, EIS). Micro-rough surfaces of pure and alloyed aluminum were generated most easily by using a modifie Sulfuric Acid Anodization under Intensifie conditions (SAAi). This produces a micro-mountain-like oxide morphology with peak-to-valley heights of 2 μm and sub-μm roughness components. Additionally, micro-embossed and micro-blasted surfaces were investigated. These micro-roughened initial states were chemically modifie with a solution of a hydrophobic compound, such as the reactive f uoroalkylsilane PFATES, the reactive alkyl group containing polymer POMA, or the polymer Teflo ® AF. Alternatively, the chemical modificatio was made by a Hot Filament Chemical Vapor Deposition (HFCVD) of a PTFE layer. The latter can form a considerably higher thickness than the wet-deposited coatings, without detrimental leveling effects being observed in comparison with the original micro-rough surface. The inherent and controllable morphology of the PTFE layers represents an important feature. The impacts of a standardized artificia weathering (WTH) on the wetting behavior and the surface-chemical properties were studied and discussed in terms of possible damage mechanisms. A very high stability of the superhydrophobicity was observed for the f uorinated wet-deposited PFATES and Teflo ® AF coatings as well as for some of the PTFE layer variants, all on SAAi-pretreated substrates. Very good results were also obtained for specimens produced by appropriate mechanical roughening and PTFE coating.

In this study, the wetting behavior of microstructured polyethylene terephthalate (PET) foils for polar and nonpolar liquids produced by plate-to-plate hot embossing is investigated. For the embossing step, stainless steel plates are used as stamps, which are microstructured with single-scaled and hierarchical textures using direct laser writing and two-beam direct laser interference patterning. The imprinted microstructures, containing pillar- and line-like textures, show increased water contact angles combined with a superoleophilic behavior. Time-resolved measurements reveal that oil droplets spread rapidly on the hierarchical textures with velocities of up to 1.4 mm2 s−1. This functionalization of PET foils creates new opportunities for a wide range of industrial applications, such as the use of oil-based instead of solvent-based paints, an improved distribution of lubricants in mechanical components or for oil–water separation in maritime surroundings.

The master thesis parametrically compares different methods to determine the required lengths of the safety pillar when building secondary urban collector in Brno. The analytical calculation by Šedivý is compared with mathematical modeling executed in the program Plaxis 2D 2015.02. version and also in the program Plaxis 3D Introductory 2013 version.

Increasingly compact and powerful light emitting diodes require the development of efficient optical diffusers to manage their lighting capability according to the required application. In this study, a cost-effective strategy is demonstrated for fabricating micro-structured polymethylmethacrylate (PMMA) diffusers for white light sources. By combining different laserbased processes, namely direct laser engraving (DLE), direct laser writing (DLW), and direct laser interference patterning (DLIP), periodic patterns are fabricated in stainless steel surfaces with line- and dot-like geometries with feature sizes ranging from 1.7 to 900 μm. The fabricated hierarchical geometries are transferred to PMMA surfaces by plate-to-plate hot embossing. The relationship between the surface topography and the white light scattering behavior is investigated by confocal and scanning electron microscopy combined with photospectroscopy and image processing of photographs. The triple-scaled hierarchical structures can increase the haze up to 76% in the visible spectrum, while keeping the total transmittance over 90%, as the flat surface.