Kylvatten används för att kyla framdrivningsmaskineri och övrig utrustning med kylbehov ombord på fartyg. För att förhindra rost i den utrustning som skall kylas, måste kylvattnet behandlas. Som rostskydd används idag kemikalier. I samband med byte av kylvattnet, hamnar dessa kemikalier ofta i havet, vilket leder till negativ miljöpåverkan. I detta examensarbete har möjligheten att använda kemikaliefri vattenbehandling istället för kemikalier som rostskydd i system med vattenburen värmeöverföring undersökts. Kontakt med olika företag och en intervju med personal på ett fartyg med installerad elektromagnetisk vattenbehandlingsutrustning har gett information för undersökningen. Vi har också gjort egna mätningar på vatten i värmesystem med avjoniseringsutrustning och på tekniskt vatten behandlat med kemikalier. Mätningarna har använts för att undersöka hur vattnet påverkas av dessa behandlingsmetoder. Denna undersökning har inte resulterat i något entydigt svar på om kemikaliefri vattenbehandling kan ersätta kemikalier i kylvattnet till ett fartygs framdrivningsmaskineri, men visat att det är ett möjligt alternativ för mindre slutna system.

The purpose of this study was to improve the knowledge about stormwater and water coolant at an industry, and in this case, Volvo GTO Umeå. It investigates which benchmark that should be used, Volvo GTO Umea’s pollutant load over a year and how the industry should sample the outgoing stormwater and water coolant. Article researches and interviews with the municipality and operations was the method for the sampling plan. Article researches were also used to find suitable benchmarks. To calculate the pollutant load, data were gathered from books, Internet and verbal sources. The conclusion is that it is hard to establish a flow proportional sampling plan for Volvo GTO Umeå when only a few companies uses the method and when it does not exist any national guidelines. It takes a lot of time to calculate a stormwater pollutant load on the recipient if the area has more than one sampling stormwater drain that has an outflow to the recipient. If the runoff coefficient is the same for all the sampling storm drains and standard concentrations is used as pollutant data, the pollutant load can be misleading for each sampling storm drains. It is important for a company to have benchmarks to compare their sampling data with. The benchmarks should consider the recipients sensitivity, to prevent impact on it.

Hamnefjärden är ett havsområde utanför Oskarshamns kärnkraftverk som har en förhöjd temperatur jämfört med vad som har varit naturligt innan Oskarshamnsverket togs i bruk. Sedan dess har kylvattnet från anläggningen påverkat ekologin med konstanta plymer av varmvattentillförsel med hög temperatur. I och med detta har påverkan av dessa utsläpp undersökts med hjälp av en sammanställning av litteratur gällande de fysikaliska och biologiska påverkningarna som skett på Hamnefjärden. Mätningar där Hamnefjärden jämförts med ett referensområde, visar att den lokala ekologin har påverkats av varmvattnet till en grad. Stora temperaturskillnader i mynningen för kylvattnet visar på stor fysikalisk påverkan men de biologiska verkar mindre påtagliga. / Hamnefjärden is a sea area outside of Oskarshamn nuclear powerplant which has an increased temperature compared to what was natural before the powerplant was started. Ever since the cooling water from the powerplant has been affecting the ecology with constant plumes of inflow with heated water. This discharge has thus been investigated by compiling literature about the physical and biological effects on Hamnefjärden. Surveys, in which Hamnefjärden has been compared to a reference area, shows that the local ecology has been affected by the heated water somewhat. Large differences in temperature in the estuary of the coolingwater indicates large physical effects but the biological effects seem smaller.

<p>The report comprises two separate parts:</p><ul><li>part 1:  Temperature needs for district heating in the paint shop for axles in building 210</li><li>part 2:  Energy and low temperature waste heat solutions in heating and cooling systems for   building 64 with surroundings</li></ul><p>The paint shop for axles in part 1 has air quality requirements in places for coating of axles. Toachieve desired air properties there are different process ventilation systems, which consist ofventilation coils for heating and cooling, plus air humidifier. The ventilations coils for heating usedistrict heating. Today the ventilation coils use water of 100°C to achieve necessary air demands inthe coating boxes. This part of the report investigates whether the existing system would achievethe air requirements with a water temperature of 75°C instead of 100°C in the ventilation coilsduring the coldest parts of the year. The conclusion is that it is not possible; the existing system isadjusted for a water temperature of 100°C to achieve the air requirements. To use a watertemperature of 75°C, more or major ventilation coils are needed.</p><p>The focus of the report is at part 2. In this part, possibilities for low temperature waste heatsolutions are investigated. Those partly aim at specific local solutions for building 64 withsurroundings and on the other part of general waste heat solutions for new buildings andreconstructions in the future. To make these parts possible, the systems for heating and cooling inbuilding 64 have been identified. During this identification, potential savings that are not of wasteheat character have also been observed.</p><p>The most profitable saving concerns the control of temperature for the inner hardening vat. It isthe hardening vat for gas carburizing oven SV16838 that has been studied in this report. Today thetemperature of the hardening vat is controlled very ineffective. The conclusion is that a betteradjustment of the controller would save 180 000 SEK/year with a pay off time around two months.Worth mentioning (SV16838 included), is that there are at least five similar gas carburizing ovens atthe Scania area in Södertälje.</p><p>A pinch analysis has also been done for building 64, with it’s primarily conclusion that the groundheating is violating the pinch rules during long periods of the year. To remedy the ground heatingwill only need a different control and will lead to a saving between 20 000 – 75 000 SEK/year. Tomore accurate determine the saving, an investigation of the ground heating during winter time isneeded. Another conclusion concerning the pinch analysis is that the method for a real scenariorather shows the potential of the system than gives you an optimal solution possible to implement.More actions are to use the exhaustions of the endo gas generators and that the washing andrinsing systems if possible not should be heated with electricity. The exhaustions from the endo gasgenerators have a very high temperature, more then 300°C. If these, instead of hot water boilers,could warm the closely located water for the LPG (liquefied petroleum gas) evaporation, 125 000SEK/year can be saved. Today the hot water boilers are heated with electricity. If the washing andrinsing systems existing electricity heating instead can be heated with secondary heat (˜ districtheating), a save of 500 000 SEK/year is possible.</p><p>For waste heat solutions there are a few different approaches. Close to building 64, the largestpotential to use waste heat is in building 62 and 75, where air heaters are assessed with the largestpotential. In difference to other investigated buildings, building 210 has the possibility to use wasteheat even during the summer. This building is located 1 km from building 64. To use waste water inbuilding 210, a complex net of waste heating will be required where several buildings with asurplus of waste heat can be connected. A net like this has calculated pipe costs of 5, 2 million SEK.The saving for the use of waste heat only in building 210 will be around 1,4 million SEK/year. Thissave corresponds to the air handling systems that occur in part 1.</p>

The report comprises two separate parts: part 1:  Temperature needs for district heating in the paint shop for axles in building 210 part 2:  Energy and low temperature waste heat solutions in heating and cooling systems for   building 64 with surroundings The paint shop for axles in part 1 has air quality requirements in places for coating of axles. Toachieve desired air properties there are different process ventilation systems, which consist ofventilation coils for heating and cooling, plus air humidifier. The ventilations coils for heating usedistrict heating. Today the ventilation coils use water of 100°C to achieve necessary air demands inthe coating boxes. This part of the report investigates whether the existing system would achievethe air requirements with a water temperature of 75°C instead of 100°C in the ventilation coilsduring the coldest parts of the year. The conclusion is that it is not possible; the existing system isadjusted for a water temperature of 100°C to achieve the air requirements. To use a watertemperature of 75°C, more or major ventilation coils are needed. The focus of the report is at part 2. In this part, possibilities for low temperature waste heatsolutions are investigated. Those partly aim at specific local solutions for building 64 withsurroundings and on the other part of general waste heat solutions for new buildings andreconstructions in the future. To make these parts possible, the systems for heating and cooling inbuilding 64 have been identified. During this identification, potential savings that are not of wasteheat character have also been observed. The most profitable saving concerns the control of temperature for the inner hardening vat. It isthe hardening vat for gas carburizing oven SV16838 that has been studied in this report. Today thetemperature of the hardening vat is controlled very ineffective. The conclusion is that a betteradjustment of the controller would save 180 000 SEK/year with a pay off time around two months.Worth mentioning (SV16838 included), is that there are at least five similar gas carburizing ovens atthe Scania area in Södertälje. A pinch analysis has also been done for building 64, with it’s primarily conclusion that the groundheating is violating the pinch rules during long periods of the year. To remedy the ground heatingwill only need a different control and will lead to a saving between 20 000 – 75 000 SEK/year. Tomore accurate determine the saving, an investigation of the ground heating during winter time isneeded. Another conclusion concerning the pinch analysis is that the method for a real scenariorather shows the potential of the system than gives you an optimal solution possible to implement.More actions are to use the exhaustions of the endo gas generators and that the washing andrinsing systems if possible not should be heated with electricity. The exhaustions from the endo gasgenerators have a very high temperature, more then 300°C. If these, instead of hot water boilers,could warm the closely located water for the LPG (liquefied petroleum gas) evaporation, 125 000SEK/year can be saved. Today the hot water boilers are heated with electricity. If the washing andrinsing systems existing electricity heating instead can be heated with secondary heat (˜ districtheating), a save of 500 000 SEK/year is possible. For waste heat solutions there are a few different approaches. Close to building 64, the largestpotential to use waste heat is in building 62 and 75, where air heaters are assessed with the largestpotential. In difference to other investigated buildings, building 210 has the possibility to use wasteheat even during the summer. This building is located 1 km from building 64. To use waste water inbuilding 210, a complex net of waste heating will be required where several buildings with asurplus of waste heat can be connected. A net like this has calculated pipe costs of 5, 2 million SEK.The saving for the use of waste heat only in building 210 will be around 1,4 million SEK/year. Thissave corresponds to the air handling systems that occur in part 1.

Regnvatteninsamling för olika syften är väl utbrett världen över och har blivit allt mer populärt i takt med ett förändrat klimat. Idag används regnvatten på många håll till hushållsanvändning men intresset har även ökat inom industrisektorn. Syftet med examensarbetet var att undersöka möjligheterna för att samla in och lagra regnvatten samt ersätta dricksvatten i Sandvik AB:s kylsystem. Detta genomfördes dels genom att undersöka vilka tillstånd som krävs för att samla in regnvatten, dels genom att föreslå en magasinutformning, storlek samt lokalisering av denna utifrån flödesberäkningar och dels genom att undersöka hur temperaturen förändras hos regnvatten i ett magasin för att bedöma dess funktion som kylvatten. I studien har först flödesberäkningar med avseende på effektivitet (hur mycket regnvatten som kan ersätta dricksvatten) simulerats för en nederbördsfattig, nederbördsrik respektive genomsnittlig tidsperiod. Därefter konstruerades två modeller i HYDRUS-1D, vilka representerade regnvattenmagasin med omgivande jord vid en lodrätt och en horisontell värmetransport. Enligt studien bedöms verksamheten idag ha alla tillstånd som krävs och behöver inte några ytterligare tillstånd. Valet av magasin blev ett avsättningsmagasin under mark med hänsyn till lokala förutsättningar. Hela anläggningen kan maximalt nå en effektivitet på 44 % under ett nederbördsrikt år med dagens totala förbrukningsdata för dricksvatten i kylsystemet samt totala takytan. Jämförelsen mellan olika lokaliseringar inom anläggningen ledde till att Stålverk 64 föreslogs samt presenterades närmare och utifrån dess effektivitet valdes magasinstorleken 1500 m3 för de 30 000 m2 som Stålverk 64 har i takyta. Effektiviteten för Stålverk 64 blev under ett nederbördsrikt år 77 %, ett genomsnittligt år 64 % och under ett nederbördsfattigt år 54 %. Värmesimuleringarna visade på att det är ytterst få dygn om året som regnvatten som lagras i ett avsättningsmagasin riskerar att vara för varmt för att användas som kylvatten. Slutsatsen är att Sandvik AB har goda möjligheter att samla in regnvatten för att ersätta dricksvatten i kylsystemet men behöver utveckla större lagringsmöjligheter för att uppnå en ännu högre effektivitet. / Rainwater harvesting is used for different purposes all over the world and has increased in popularity in line with climate change. Rainwater is today widely used for households, but interest has also increased within the industrial sector. The aim with this thesis was to investigate rainwater harvesting as a substitute for the use of drinking water in Sandvik´s cooling system. This was examined by investigating legislation concerning rainwater harvesting, different designs and sizes of storage systems and locations that would be suitable for storing rainwater. Also, temperature changes in a rainwater storage system were examined to estimate rainwater´s use for cooling. Firstly, calculations of water flow were simulated with respect to efficiency (how much rainwater that can substitute for drinking water) for three periods with different amounts of precipitation. Secondly, two models were implemented in HYDRUS-1D to represent a storage system for rainwater with surrounding soil with a vertical and horizontal heat transport. The results indicate that the industry has required permits for rainwater harvesting. Taking local conditions into account, an underground storage was chosen to store the rainwater. The entire facility can have a maximum efficiency of 44 % during a year with a high amount of precipitation with the total roof area and today’s consumption of drinking water in the cooling system. A comparison between different locations within the facility resulted in a more specific presentation of Stålverk 64 with respect to its efficiency; 1500 m3 was proposed as the storage size for the roof area of 30 000 m2. The efficiency for Stålverk 64 varied between 54-77 % for years with different amounts of precipitation. Simulated heat transport demonstrated that the risk for excessive water temperatures in an underground storage was low and with elevated temperatures occurring only a couple of days per year. The conclusion is that Sandvik AB has good opportunities for rainwater harvesting to substitute drinking water in the cooling system but need to develop higher capabilities for storage systems to achieve higher efficiency.