Este trabalho objetivou a manufatura de laminados híbridos metal-fibra (LMF) empregando-se chapas com 0,5 mm de espessura de liga-\'TI\'6\'AL\'4\'V\' com superfícies modificadas por laser de fibra de modo a otimizar a sua adesão com polímero termoplástico poli-sulfeto de fenileno (PPS). Observou-se que a microtextura superficial da liga metálica dependeu fortemente da potência do feixe laser, quando potências mais baixas levaram à verdadeira texturização da superfície metálica, enquanto que potências mais elevadas conduziram à ablação da mesma. A texturização superficial metálica sob laser de baixa potência aparentou ser a condição mais apropriada para a adesão metal-polímero por ancoragem mecânica de macromoléculas, o que foi contrabalanceado por elevados níveis de tensão residual das chapas metálicas, gerando grande distorção das mesmas e inviabilizando sua utilização. O emprego de uma potência intermediária (160 W) mostrou-se propício à otimização entre a adesão física entre metal-polímero e o nível de tensões residuais criado nas chapas metálicas. Concluiu-se que os espécimes extraídos do centro dos laminados metal-fibra exibem uma tensão limite média para falha por cisalhamento interlaminar consideravelmente superior à dos espécimes usinados a partir da borda dos LMF. O LMF manufaturado sob maiores pressão e temperatura exibiu uma maior compactação e melhor consolidação, culminando num máximo desempenho médio sob carga de cisalhamento interlaminar. Evidências de uma correlação entre o mecanismo de falha por cisalhamento interlaminar do corpo de prova e o seu nível de resistência a este tipo de carregamento mecânico foram documentadas e discutidas. / This work aimed at manufacturing hybrid fiber-metal laminates (FML) by employing 0,5 mm-thick \'TI\'6\'AL\'4\'V\'-alloy plaques with fiber laser modified surface in order to optimize metal adhesion with poli-phenylene sulfide (PPS) thermoplastic polymer. The surface microtexture of metallic alloy strongly depended upon the laser power, inasmuch as low-power laser led to true texturization of metal surface, whereas high-power laser light drove to its ablation. Surface metal texturization under low-power laser apparently was the most appropriate condition to metal-polymer adhesion via mechanical entanglement of macromolecules, which was offset by high levels of residual stresses on metallic plaques, bringing them quite warped and useless. The use of an intermediate laser power (160 W) has been shown benign to the optimization between metal-polymer physical adhesion and the residual stress level created in the metal plates. It has been concluded that testpieces machined from the FML central position exhibited average ultimate interlaminar shear strenght considerably higher than those extracted from the FML borders. The FML manufactured under higher pressure and temperature was more compacted and better consolidated, so that it displayed the greatest average performance under interlaminar shear loading. Evidences of a correlation between the failure mechanism by interlaminar shearing of test coupon and its allowance to this type of mechanical loading were documented and discussed.

The aim of this study is to demonstrate the possibility of production of nanocables as an alternative to the other one dimensional metal/polymer composite structures like nanowires and nanorods. There is no certain definition of nanocables / however they could be considered as assemblies of nanowires. Nanocable structure can be defined as a core-shell structure formed by a polymeric shell and a metal core that runs continuously within this shell. To produce nanocables, two main steps were carried out. Firstly, monodispersed silver metal nanoparticles to be aligned within the cable core were produced. Investigations on reduction reactions in the presence of strong and weak reducing agents and different capping agents revealed the importance of the kinetics of reduction in the production of monodispersed nanoparticles. Use of capping agents to give a positive reduction potential, resulted in the slow reduction rates that was critical for fine tuning of the final particle sizes between 1-10 nm. Hydrazine hydrate and oleylamine/ oleic acid systems were used as strong and weak reducing agents, respectively. By using weak reducing agent, monodisperse spherical silver nanoparticles with the diameter of 2.7 nm were produced. It was shown that particles with controlled diameter and size distribution can be obtained by tuning the system parameters. Secondly, particles produced as such were electrospun within the core of the polymer nanofibers and long continuous nanocables were produced. Polyvinyl pyrrolidone and polycaprolactone were used in shell part of nanocables. Transmission electron microscopy (TEM), scanning electron microscopy (SEM), photon correlation spectroscopy (PCS), X-ray diffraction (XRD) and surface plasmon resonance spectroscopy (SPR) analyses were carried out in order to understand the mechanism by which the nanoparticles were reduced and for further characterization of the product.

Este trabalho objetivou a manufatura de laminados híbridos metal-fibra (LMF) empregando-se chapas com 0,5 mm de espessura de liga-\'TI\'6\'AL\'4\'V\' com superfícies modificadas por laser de fibra de modo a otimizar a sua adesão com polímero termoplástico poli-sulfeto de fenileno (PPS). Observou-se que a microtextura superficial da liga metálica dependeu fortemente da potência do feixe laser, quando potências mais baixas levaram à verdadeira texturização da superfície metálica, enquanto que potências mais elevadas conduziram à ablação da mesma. A texturização superficial metálica sob laser de baixa potência aparentou ser a condição mais apropriada para a adesão metal-polímero por ancoragem mecânica de macromoléculas, o que foi contrabalanceado por elevados níveis de tensão residual das chapas metálicas, gerando grande distorção das mesmas e inviabilizando sua utilização. O emprego de uma potência intermediária (160 W) mostrou-se propício à otimização entre a adesão física entre metal-polímero e o nível de tensões residuais criado nas chapas metálicas. Concluiu-se que os espécimes extraídos do centro dos laminados metal-fibra exibem uma tensão limite média para falha por cisalhamento interlaminar consideravelmente superior à dos espécimes usinados a partir da borda dos LMF. O LMF manufaturado sob maiores pressão e temperatura exibiu uma maior compactação e melhor consolidação, culminando num máximo desempenho médio sob carga de cisalhamento interlaminar. Evidências de uma correlação entre o mecanismo de falha por cisalhamento interlaminar do corpo de prova e o seu nível de resistência a este tipo de carregamento mecânico foram documentadas e discutidas. / This work aimed at manufacturing hybrid fiber-metal laminates (FML) by employing 0,5 mm-thick \'TI\'6\'AL\'4\'V\'-alloy plaques with fiber laser modified surface in order to optimize metal adhesion with poli-phenylene sulfide (PPS) thermoplastic polymer. The surface microtexture of metallic alloy strongly depended upon the laser power, inasmuch as low-power laser led to true texturization of metal surface, whereas high-power laser light drove to its ablation. Surface metal texturization under low-power laser apparently was the most appropriate condition to metal-polymer adhesion via mechanical entanglement of macromolecules, which was offset by high levels of residual stresses on metallic plaques, bringing them quite warped and useless. The use of an intermediate laser power (160 W) has been shown benign to the optimization between metal-polymer physical adhesion and the residual stress level created in the metal plates. It has been concluded that testpieces machined from the FML central position exhibited average ultimate interlaminar shear strenght considerably higher than those extracted from the FML borders. The FML manufactured under higher pressure and temperature was more compacted and better consolidated, so that it displayed the greatest average performance under interlaminar shear loading. Evidences of a correlation between the failure mechanism by interlaminar shearing of test coupon and its allowance to this type of mechanical loading were documented and discussed.

A thin polymer bilayer film was transformed into micro- and nano-tubes using strain driven self-rolling phenomena of polystyrene (PS)/poly (4-vinyl pyridine) (P4VP) film. Polymer bilayer was produced by consecutive deposition of PS and P4VP, from toluene and chloroform solutions, respectively, by dip-coating technique. The object formation proceeds from a opening in the film made by photolithography or by mechanical scratching followed by immersion of patterned sample in dodecylbenzene sulfonic acid (DBSA) solution. DBSA forms supramolecular complexes with pyridine rings of P4VP and increases the specific volume of the polymer. Since the solution is neutral to PS layer, bilayer film develops strain due to unequal swelling of polymers in solution of DBSA and hence the film bends and scrolls in order to minimize its free energy and form tubes. The length of the tubes and the direction of rolling are determined by mechanical patterning of the film. UV-photolithography is used to fabricate patterns of polymer bilayer in order to create tube in a precise manner. The kinetics of the tube formation was studied with respect to acidity of the solution and UV dose. Rate of rolling increased with the acidity of the solution. Tube diameter and rate of rolling decreased with the increase of the UV exposure time. Films with 2-dimensional gradients of layer thicknesses were prepared to study a broad range of parameters in a single experiment. Furthermore, polymer micro-toroids and triangles were also fabricated using self-rolling approach of PS/P4VP layer. Moreover, the kinetics of toroid formation is also studied in the present work. The equilibrium dimensions of toroid are determined by the balance of the bending and the stretching energies of the film. The width of the rolled-up bilayer is larger for the films with higher values of the bending modulus and smaller values of the effective stretching modulus. Moreover, self-rolling phenomena of polymer layer was also explored as a template to fabricate metal, ceramic and metal/ceramic hybrid tube. In order to fabricate metallic and V bimetallic tube, the cross-linked polymer film is capped by metallic layer. After rolling, polymer template is removed by pyrolysis resulting in pure metal microtubes. The fabrication of silica and silica/gold hybrid tubes of high aspect ratio is also demonstrated. Polydimethylsiloxane (PDMS) is used as a precursor of the silica and it is converted into silica by pyrolysis at high temperature. Entire polymer moiety is also removed at this temperature. In order to fabricate hybrid tube of silica with gold, a thin gold layer is deposited on the polymer layer by physical vapour deposition. Self-rolling of polymer bilayers is a very convenient approach for interfacing the interior of microtubes with external electrical circuits and it can be used in particular for creating devices as micro-bubble generators exploiting electrolytic decomposition of fluids. A demonstration of microbubble generation inside the polymer tube is shown in this work. Possibility to functionalize the hidden walls of the tubes is one of the major advantages of the self-rolling approach. One can modify the surface of the film prior to rolling by magnetron sputtering of metal and upon rolling, tube and toroids with metallized inner surface could be obtained. The tube and toroids with metallic inner surface are promising for the future research as IR-frequency range resonators. Polymer and metallic microtubes fabricated by self-rolling approach may find applications in such fields as IR-waveguiding, microfluidics, enzyme bi-reaction, chemical and biochemical sensing. The silica and silica/gold hybrid tubes have potential use in optoelectronic devices and in catalytic applications.

No description available.

L'objectif de la présente thèse est d'améliorer les propriétés barrières du MetPET en conditions sévères. Plus précisément d'établir les corrélations structure-propriétés : structure du primaire d'accroche déposé en ligne sur le film PET avant métallisation et propriétés barrières et d'adhésion métal en condition sèche et humide du composite final obtenu (MetPET). L'approche choisie est la polymérisation en émulsion en régime semi-continu. Cette approche permettra d'apporter un caractère hydrophobe (phase 1-Coeur) favorisant la barrière à l'humidité et un caractère hydrophile (phase 2-Ecorce) en surface présentant des groupes fonctionnels favorables à l'adhésion métal en condition humide. De plus nous avons aussi investigué l'influences de divers additifs de formulations afin d'optimiser les propriétés du primaire d'accroche. Les latex présentant une structure de type cœur/écorce est très favorable pour la barrière à l'humidité. En effet ces latex présentent une perméabilité à l'eau sensiblement plus faible que les latex sans structure (100% composition de l'écorce). Concernant la perméabilité à l'oxygène celle-ci est principalement assurée par la couche métallique. La formulation de nos latex cœur/écorce par des agents mouillants s'est révélé indispensable pour assurer un bon étalement de nos latex sur le substrat PET. En effet nos latex issus de la synthèse ont été synthétisés avec un minimum de tensio-actif, ce qui a eu pour effet négatif d'obtenir une tension de surface trop élevée pour assurer leur mouillabilité sur le film PET. De plus cet agent mouillant a aussi montré une influence positive sur les performances d'adhésion de la couche métal sur le film PET traité avec le primaire d'accroche. La formulation de nos latex cœur/écorce par un réticulant a montré un influence positive sur les propriétés barrières aux gaz et sur les performances d'adhésion métal. Cet agent réticulant tend à favoriser la réticulation entre particule et ainsi favoriser la formation d'un film continu barrière à l'eau. De plus celui-ci apporte des fonctions de type azoté favorable aux interactions avec les atomes métallique (aluminium) / The proposition of this work is to improve the barrier property of a laminate aimed to be applied in the field of packaging for foodstuffs. This laminate is constituted by a PET substrate metallized with aluminum deposited under vacuum. Given that PET is not a strongly polar polymer it is necessary to improve its adhesion to metals. This study was carried out in order to understand if there is a way to make sure that the polar groups will be bonded to the metal without being disturbed by the conditions of the environment. Our approach was the semi-batch emulsion polymerization, followed by the restructuration of the initial system (regular spherical polymeric nanoparticles) by changing its original morphology. Finally, the latexes were formulated by using variable amounts of compounds that were expected to improve the properties of the final material in terms of barrier and metallic adhesion. A part of the latexes synthesized in the scope of this work was submitted to pilot trials in an industrial line of PET extrusion. The latexes were used to coat the PET inline. The core-shell nanoparticles presented a lower permeability to water than the particles synthesized in the absence of the seed. This was related to the tortuosity promoted by the core, which increases the pathway of a diffusing molecule. The permeability to oxygen was found to be mainly related to the metallic layer. Given that the latexes were synthesized with the minimum amount of tensioactive necessary to originate stable dispersions, the wettability agent was found to be indispensable for the proper spreading of the coatings onto the PET. Furthermore, this compound played an important role on the adhesion property of the films. The cure agent, in the correct concentration, promotes the adhesion to metallic substrates. Moreover, this compound helped to prevent the interaction of the wettability agent with the water, decreasing consequently the plasticization of the structure in conditions of high humidity

This work analyzes partial slip contact problems in the theory of linear viscoelasticity using both the semi-analytical method and nite element method. Such problems arise in metal-polymer contacts in orthopedic implants and similar applications. The boundary conditions of such problems are inherently mixed and vary with time, thus restricting the use of classical correspondence principle, which have been the basic approach for most of the solved problems in viscoelasticity. In the present semi-analytical approach, the governing equations for the vis-coelastic partial-slip contact are formulated as a pair of coupled Singular Integral Equations (SIEs) for a pin-plate geometry using the viscoelastic analogues of Green's functions. The formulation is entirely in the time-domain, avoiding Laplace transforms. Both Coulomb and hysteretic e ects are considered, and arbitrary load histories, including the bidirectional pin loads and remote plate stresses, are allowed. Moreover, the contact patch is allowed to advance and recede with no restrictions. The presence of viscoelastic behavior necessitates the application of the stick zone boundary condition in convolved form, and also introduces additional convolved gap terms in the governing equations, which are not present in the elastic case. Transient, as well as steady-state contact tractions, are obtained under load-hold, unload-hold, unload-reload, cyclic bidirectional (fretting) and remote plate loading for a three-element delayed elastic solid. A wide range of loads, loading rates, friction coeficients and the conforming nature of the contact are considered. The contact size, stick-zone size, indenter approach, maximum pressure, Coulomb energy dissipation are tracked during fretting. The edge-of-contact stresses and the subsurface stresses for the viscoelastic plate due to the contact tractions are determined by solving an equivalent traction boundary value problem. It is found that the viscoelastic fretting contact tractions for materials with delayed elastic nature shakedown just like their elastic counterparts. However, the number of cycles to attain shakedown states is strongly dependent on the ratio of the load cycle time to the relaxation time constant of the viscoelastic material. In monotonic load-hold case, the viscoelastic steady-state tractions agree well with the tractions from an equivalent elastic analysis using the shear modulus at infinite time. Whereas, the viscoelastic fretting tractions in shakedown differ considerably from their elastic counterparts. This is due to the fact that the contact patch does not increase monotonically in fretting-type(cyclic) loading. Hence, an approximate elastic analysis misleads to an incorrect edge-of-contact stresses. During fretting, the edge-of-contact hoop stress also shakedown and reaches its peak value at the trailing edge-of-contact when the horizontal pin load reaches its maximum. Moreover, the peak tensile of the edge-of-contact hoop stress increases with the increase in the Coulomb friction coefficient. In cyclic loading, Coulomb dissipation in a cycle at steady-state is almost independent of the rate at which the load is cycled. However, the viscous energy dissipated in a cycle is a strong function of the ratio of the load cycle time to the relaxation time constant. The steady-state cyclic hysteretic energy dissipation typically dominates the cyclic Coulomb dissipation, with a more pronounced difference at slower load cycling. However, despite this, it is essential to model an accurate viscoelastic fretting contacts including the effects of both viscous and Coulomb friction dissipation to obtain accurate contact stresses. A 12-element generalized Maxwell solid with long time scales representing a well characterized viscoelastic material like PMMA is also studied. The material chosen is of slowly relaxing nature and the ratio of the instantaneous shear modulus(G0) to the modulus at the infinite time(G1) is almost equal to 1000. In such cases, the material is effectively always in a transient state, with no steady edge-of-contact. As a consequence, the location of the peak hoop stress keeps on shifting when the load cycle is repeated. Interestingly, the rate at which the viscoelastic material relaxes affects the contact tractions. It is observed that the rapidly relaxing materials show qualitatively different tractions in the partial slip, with local traction spikes close to the edges-of-contact and concomitant high-stress gradients. On the other hand, finite element method is also used to analyze the partial slip viscoelastic contacts. In FEA, the pin-plate geometry is modeled using a custom mesh maker, where a 2D-continuum plane strain element is used for the plate and rigid element for the pin. The technique uses 'ABAQUS Standard' solver to solve the contact problem. Finite element analysis for a wide range of loads comparable with the SIE technique is performed. The tractions and contact sizes for various load cases such as unload-reload, fretting-type cyclic loads from both SIE and FEA agrees well. In certain conditions, there exist multiple contact arcs or stick zones that are currently difficult to solve with SIE's. However, such problems are treated using FEA and one such problem is illustrated.

As a cutting edge manufacturing methodology, 3D printing or additive manufacturing (AM) brings much more attention to the fabrication of complex structure, especially in the manufacturing of metal parts.A number of various metal AM techniques have been studied and commercialized. However, most of them are expensive and less available, in comparison with Selective Laser Melting manufactured stainless steel 316L component.The purpose of this Master Thesis is to introduce an innovative AM technique which focuses on material extrusion-based 3D printing process for creating a Stainless Steel 316L part using a metal-polymer composite filament. The Stainless Steel test specimen was printed using an Fused Deposition Modelling based 3D printer loaded with a metal infused filament, followed by industrial standard debinding and sintering process. Investigation was performed on the specimen to understand the material properties and their behaviour during the postprocessing method. In addition effects of debinding, sintering and comparison of the test Specimen before and after debinding stages was also carried out. Metal polymer filaments for 3D printing could be an alternative way of making metal AM parts. / Som en avancerad tillverkningsmetodik ger 3D-printing eller additiv tillverkning (AM) mycket mer uppmärksamhet vid tillverkning av komplex struktur, särskilt vid tillverkning av metallkomponenter. Ett antal olika AM-tekniker vid tillverkningen av olika typer av metallkomponenter har studerats och kommersialiserats.De flesta av dessa AM-tekniker är dyra och mindre tillgängliga, i jämförelse med Selective Laser Melting vid tillverkningen av en komponent i rostfritt stål 316L. Syftet med detta examensarbete är att introducera en innovativ AM-teknik som fokuserar på materialsträngsprutningsbaserad 3D-printingprocess för att skapa ekomponent i rostfritt stål 316Lkomponent med ett metallpolymerkompositfilament. Ett prov bestående av rostfritt stål skrevs ut med en FDM-baserad 3D-skrivare laddad med filament av polymer och metal, följt av industriell avdrivnings-och sintringsprocess. Provet studerades för att förstå materialegenskaperna och dess beteende under efterbehandlingsmetoden. Dessutom genomfördes också resultat från avdrivning och sintring på provet och en jämförelse av provet före och efter avdrivnlngssteget. Metallpolymertrådar för 3D-printing kan vara ett alternativt sätt att tillverka AM-metallkomponenter.

Dans le contexte d'un développement durable, les véhicules électriques apparaissent comme une solution incontournable dans le futur. Parmi les dernières évolutions sur les batteries, les systèmes constitués d'une électrode au lithium (technologie lithium métal) présente des performances remarquables en termes de densité d'énergie. L'inconvénient majeur de cette méthodologie est lié à la formation de dendrites lors de la recharge susceptibles d'occasionner des courts-circuits conduisant à l'explosion de la batterie. C'est dans cet axe que s'inscrit mon sujet de thèse dont l'objectif est de développer un électrolyte polymère solide présentant une conductivité ionique élevée (2.10-4 S.cm-1 à40°C) et une tenue mécanique suffisante (30 MPa) pour limiter les phénomènes de croissance dendritique. Pour cela, la polymérisation contrôlée par les nitroxydes (NMP) a été utilisée pour synthétiser des copolymères à blocs avec un bloc possédant des groupes d'oxyde d'éthylène –CH2-CH2-O- permettant la conduction des ions lithium et un bloc de polystyrène assurant la tenue mécanique de l'électrolyte final. Le bloc assurant la conduction ionique des architectures ainsi synthétisées sont constituées soit de POE sous forme linéaire soit de POE sous forme de peigne. / In the context of sustainable development, electric vehicles appear to be a major solution for the future. Among the lastest technologies, the Lithium Metal Polymer battery has presented very interesting performances in terms of energy density. The main drawback of this system is the formation of lithium dendrites during the refill of the battery that could cause short circuits leading to the explosion of the battery. The aim of my PhD is to develop a Solid Polymer Electrolyte showing a high ionic conductivity (2.10-4 S.cm-1 at 40°C) and a high mechanical strength (30 MPa) to prevent dendritic growth. For that purpose, Nitroxide Mediated Polymerization is used to synthesize block copolymers with a PEO moiety for ionic conduction –CH2-CH2-O- and polystyrene for mechanical strength. Different kind of architectures have been synthesized : block copolymer with linear PEO moiety or with grafted PEO moiety.

Eletrônica utilizando polímero em substituição ao silício é uma área de pesquisa recente com perspectivas econômicas promissoras. Compósitos de polímeros com partículas metálicas apresentam interessantes propriedades elétricas, magnéticas e ópticas e têm sido produzidos por uma grande variedade de técnicas. Implantação iônica de metais utilizando plasma é um dos métodos utilizados para obtenção desses compósitos condutores. Neste trabalho é realizada implantação de íons de ouro de baixa energia em PMMA utilizando plasma. O PMMA tem grande importância tecnológica sendo largamente utilizado como resiste em litografias por feixe de elétrons, raios-X, íons e deep-UV. Como resultado da implantação iônica de baixa energia em PMMA há formação de uma camada nanométrica de material condutor. Esse novo material, denominado compósito isolante-condutor, permite criar micro e nanodispositivos através de técnicas largamente utilizadas em microeletrônica. Medidas elétricas são realizadas in situ em função da dose de íons metálicos implantada, o que permite um estudo das propriedades de transporte desses novos materiais, que podem ser modeladas pela teoria da percolação. Simulações utilizando o programa TRIDYN permitem obter a profundidade e o perfil da implantação dos íons. São mostradas caracterizações importantes tais como Microscopia Eletrônica de Transmissão, Microscopia de Varredura por Tunelamento, Espalhamento de Raios-X a Baixos Ângulos, Difração de Raios-X e Espectroscopia UV-vis. Essas técnicas permitem visualizar e investigar o caráter nanoestruturado do compósito metal-polímero. Ainda como parte deste projeto, as camadas condutoras formadas no polímero são caracterizadas quanto à manutenção das suas características de elétron resiste. / Electronics using polymers instead of silicon is a recent research area with promising economic perspectives. Polymer with metallic particles composites presents interesting electrical, magnetic and optical properties and they have been produced by a broad variety of techniques. Metal ion implantation using plasma is one of the used methods to obtain conductor composites. In this work it is performed low energy gold ion implantation in PMMA by using plasma. PMMA has great technological importance once it is broadly used as resist in electron-beam, X-ray, ion and deep UV lithography. As a result of low energy ion implantation in PMMA, a nanometric conducting layer is formed. This new material, named insulator-conductor composite, can allow the creation of micro and nanodevices through well known microelectronics techniques. Electrical measurements are performed in situ as a function of metal ions implanted dose, which allows the investigation of electrical transport of these new materials, which can be modeled by the percolation theory. Simulations using TRIDYN computer code provide the prediction of depth profile of implanted ions. Important characterizations are showed such as Transmission Electron Microscopy, Scanning Tunneling Microscopy, Small Angle X-Ray Scattering, X-Ray Diffraction and UV-vis Spectroscopy. These techniques allow to visualize and to investigate the nanostructured character of the metal-polymer composite. Still as a part of this project, the conducting layers formed are characterized in relation to the maintenance of their characteristics as electron-beam resist.