During the last years rubber nanocomposites obtained by incorporating anisotropic clay nanoparticles within a rubber matrix to tailor material properties have attracted steadily growing interest. However, one main complication preventing rubber-clay nanocomposites from many potential applications is the difficulty to achieve a high degree of exfoliation particularly in case of melt mixing or compounding (using mixing equipment like internal mixer, two roll mills which can be up-scaled in industry). Albeit commercially available organomodified montmorillonite clays (OMt) are fairly compatible with the polar rubber like Acrylo-nitrile butadiene rubber (NBR), carboxylated nitrile rubber (XNBR), chloroprene rubber (CR) etc., its dispersion in non-polar rubbers like natural rubber (NR), is rather unsatisfactory. Incorporation of only 5 phr of OMt in NR by mechanical mixing leads to very poor dispersions with larger aggregates. Large agglomerates of OMt were observed with bare eyes throughout the matrix. Even in the TEM micrographs, highly agglomerated structures of clay particle were observed. A high degree of exfoliation of such clay is achieved in NR utilizing the so called ‘Propping-open approach’ where stepwise expansion of interlayer spacing of Mt took place. A series of long chain fatty acids (C16-C22) are intercalated into the interlayer space of OMt and a gradual expansion of the interlayer space were observed as the chain length of the fatty acid increased. Wide angle X-ray diffraction (WAXD), Fourier transform infrared spectroscopy (FTIR) and contact angle measurement indicated successful intercalation of the fatty acids into the interlayer space of the clay minerals. Since the fatty acid containing 22 carbon atoms has the largest interlayer distance among the modified samples studied, it has been selected for further study to understand the reinforcing behavior in NR matrix. An unusual mechanical percolation behavior of EOMt nanoparticles was observed in a NR matrix. The value of the mechanical percolation threshold (φp) and the fractal nature of nanoparticle clusters were determined through an analysis of the experimental data based on a theory put forward by Huber and Vilgis. This phenomenon was discussed in terms of fractal dimensions of the nanoparticle cluster. The impact of filler dispersion and rubber-filler interactions on the viscoelastic behavior of NR nanocomposites was systematically investigated. Significant non-linear viscoelastic behavior (Payne effect) was observed at very low EOMt content. Kraus and Maier-Göritz models were utilized to interpret such non-linear viscoelastic behavior. The nanocomposites showed enormous improvement in different physic-mechanical properties in the presence of EOMt. Technical elastomers are generally filled with certain fillers (e.g. carbon black) in order to reinforce the rubber matrix for some typical applications like tires, conveyer belts etc. Such rubber goods are always exposed to cyclic stress and deformations attributed to their dynamic application. Under constant and repeated applied stress, cracks develop at a stress concentration point, which could lead to ultimate failure. Therefore, the crack initiation and propagation behavior in such rubber products is very fundamental and need proper attention. The role of EOMt nanoparticles on the microstructure and fracture mechanical behavior of CB filled NR composites was investigated. Using pure-shear test specimen tear fatigue analysis (TFA) tests under cyclic conditions were carried out to explicate the crack growth behavior of CB filled NR in the presence of EOMt. A significant reduction in crack growth rate was noticed in the presence of only 5 phr of EOMt. Furthermore, instrumented tensile-impact tests (IT-IT) were also performed for the characterization of the crack resistance of the materials under impact-like loading conditions. / Die Einarbeitung von nur 5 phr organisch modifizierten Montmorillonite (OMt) in Naturkautschuk (NR) durch mechanisches Mischen führt zu einer sehr schlechten Verteilung mit größeren Aggregaten. Große Agglomerate von OMt waren mit bloßem Auge in der NR Matrix sichtbar. Sogar in TEM Aufnahmen wurden stark agglomerierte Strukturen beobachtet. Ein hoher Grad der Exfolierung von diesem Clay in NR wird durch die Nutzung des so genannten ‘Propping-open’ Ansatzes erreicht, in dem eine stufenweise Aufweitung des Zwischenschichtabstandes des OMt stattfindet. Eine Reihe langkettiger Fettsäuren (C16 – C22) wurde in die Zwischenschicht des OMt eingefügt. Mit zunehmender Kettenlänge der Fettsäuren wurde eine allmähliche Aufweitung der Zwischenschicht beobachtet. Da OMt, der mit einer Fettsäure mit 22 Kohlenstoffatomen modifiziert wurde, den größten Zwischenschichtabstand aller untersuchten Proben hatte, wurde diese Fettsäure für die weiteren Untersuchungen ausgewählt, um das Verstärkungsverhalten in der NR Matrix zu verstehen. Ein ungewöhliches Perkolationsverhalten der expandierten OMt (EOMt) Nanopartikel wurde in einer NR Matrix beobachtet. Der Wert der mechanischen Perkolationsschwelle (φp) und die fraktale Natur der Nanopartikel Cluster wurden durch eine Analyse der experimentellen Daten bestimmt, wobei eine Theorie, die von Huber und Vilgis vorangetrieben wurde, zur Anwendung kam. Dieses Phänomen wurde in Bezug auf die fraktalen Dimensionen der Nanopartikel Cluster diskutiert. Die Einfluss von EOMt Nanopartikel auf die Mikrostruktur und das mechanische Bruchverhalten von russgefüllten NR Kompositen wurde untersucht. Unter Verwendung reiner Schertestproben wurden Rissermüdungsanalysen unter zyklischer Belastung ausgeführt, um das Risswachstumsverhalten von russgefülltem NR in der Gegenwart von EOMt zu untersuchen und zu erklären. Eine signifikante Reduktion der Rissausbreitungsrate wurde in Gegenwart von nur 5 phr EOMt erreicht. Des Weiteren wurden auch instrumentierte Schlagzugprüfungen zur Charakterisierung des Risswiderstandes von Materialien unter schlagartigen Belastungsbedingungen durchgeführt.

Conventional energetic materials which are based on monomolecular compounds such as trinitrotoluene (TNT) have relatively low volumetric energy density. The energy density can be significantly enhanced by the addition of metal particulates. Among all metals, aluminum is popular because of its high oxidation enthalpy, low cost, and relative safety. Micron-sized aluminum particles, which have relatively high ignition temperatures and burning times, have been most commonly employed. Ignition of micron-sized aluminum particles is typically achieved only upon melting of the oxide shell at 2350 K, thereby resulting in fairly high ignition delay. Novel approaches to reduce the ignition temperatures and burning times and enhance the energy content of the particle are necessary. Recently, there has been an enormous interest in nano-materials due to their unique physicochemical properties such as lower melting and ignition temperatures and shorter burning times. Favorably, tremendous developments in the synthesis technology of nano-materials have also been made in the recent past. Several metal-based energetic materials with nano-sized particles such as nano-thermites, nano-fluids, and metalized solid propellants are being actively studied. The “green” reactive mixture of nano-aluminum particles and water/ice mixture (ALICE) is being explored for various applications such as space and underwater propulsion, hydrogen generation, and fuel-cell technology. Strand burning experiments indicate that the burning rates of nano-aluminum and water mixtures surpass those of common energetic materials such as ammonium dinitramide (ADN), hydrazinium nitroformate (HNF), and cyclotetramethylene tetranitramine (HMX). Sufficient understanding of key physicochemical phenomena is, however, not present. Furthermore, the most critical parameters that dictate the burning rate have not been identified. A multi-zone theoretical framework is established to predict the burning properties and flame structure by solving conservation equations in each zone and enforcing the mass and energy continuities at the interfacial boundaries. An analytical expression for the burning rate is derived and physicochemical parameters that dictate the flame behavior are identified. An attempt is made to elucidate the rate-controlling combustion mechanism. The effect of bi-modal particle size distribution on the burning rate and flame structure are investigated. The results are compared with the experimental data and favorable agreement is achieved. The ignition and combustion characteristics of micron-sized aluminum particles can also be enhanced by replacing the inert alumina layer with favorable metallic coatings such as nickel. Experiments indicate that nickel-coated aluminum particles ignite at temperatures significantly lower than the melting point of the oxide film, 2350 K due to the presence of inter-metallic reactions. Nickel coating is also attractive for nano-sized aluminum particles due to its ability to maximize the active aluminum content. Understanding the thermo-chemical behavior of nickel-aluminum core-shell structured particles is of key importance to both propulsion and material synthesis applications. The current understanding is, however, far from complete. In the present study, molecular dynamics simulations are performed to investigate the melting behavior, diffusion characteristics, and inter-metallic reactions in nickel-coated nano-aluminum particles. Particular emphasis is on the effects of core size and shell thickness on all important phenomena. The properties of nickel-coated aluminum particles and aluminum-coated nickel particles are also compared. Considerable uncertainties pertaining to the ignition characteristics of nano-aluminum particles exist. Aluminum particles can spontaneously burn at room temperature, a phenomenon known as pyrophoricity. This is a major safety issue during particle synthesis, handling, and storage. The critical particle size below which nascent particles are pyrophoric is not well known. Energy balance analysis with accurate evaluation of material properties (including size dependent properties) is performed to estimate the critical particle size for nascent particles. The effect of oxide layer thickness on pyrophoricity of aluminum particles is studied. The ignition delay and ignition temperature of passivated aluminum particles are also calculated. Specific focus is placed on the effect of particle size. An attempt is made to explain the weak dependence of the ignition delay on particle size at nano-scales.

There is significant interest in the development of hydrogels and hydrogel nanocomposites for a variety of biomedical applications including drug delivery, sensors and actuators, and hyperthermia cancer treatment. The incorporation of nanoparticulates into a hydrogel matrix can result in unique material characteristics such as enhanced mechanical properties, swelling response, and capability of remote controlled (RC) actuation. In this dissertation, the development of hydrogel nanocomposites containing magnetic nanoparticles/carbon nanotubes, actuation with remote stimulus, and some of their applications are highlighted. The primary hydrogel nanocomposite systems were synthesized by incorporation of magnetic nanoparticles into temperature responsive N-isopropylacrylamide (NIPAAm) matrices. Various nanocomposite properties were characterized such as temperature responsive swelling, RC heating with a 300 kHz alternating magnetic field (AMF), and resultant collapse. The nanoparticle loadings and hydrogel composition were tailored to obtain a nanocomposite system that exhibited significant change in its volume when exposed to AMF. The nanocomposites were loaded with model drugs of varying molecular weights, and RC pulsatile release was demonstrated. A microfluidic device was fabricated using the low temperature co-fired ceramic (LTCC) processing technique. A magnetic nanocomposite of PNIPAAm was placed as a valve in one of the channels. The remote controlled liquid flow with AMF was observed for multiple on-off cycles, and the kinetics of the RC valve were quantified by pressure measurements. The addition of multi-walled carbon nanotubes (MWCNTs) in NIPAAm matrices was also explored for the possibility of enhancement in mechanical properties and achieving remote heating capabilities. The application of a radiofrequency (RF) field of 13.56 MHz resulted in the remote heating of the nanocomposites. The intensity of the resultant heating was dependent on the MWCNT loadings. In order to further understand the RC actuation phenomenon, a semi-empirical heat transfer model was developed for heating of a nanocomposite disc in air. The model successfully predicted the temperature rise as well as equilibrium temperatures for different hydrogel dimensions, swelling properties, nanoparticles loadings, and AMF amplitude. COMSOL was used to simulate temperature rise of the hydrogel nanocomposite and the surrounding tissue for hyperthermia cancer treatment application.

The viscoelastic relaxation dynamics of a series of poly(methyl methacrylate) [PMMA] based nanocomposites filled with carbon nanotubes have been studied using dynamic mechanical analysis and broadband dielectric spectroscopy. The networks were prepared using four methods: (i) melt mixing, (ii) solution processing, (iii) in-situ polymerization, and (iv) polymer grafting. Nanotube modifications included surface oxidation via acid exposure and surface functionalization for polymer grafting. The effect of variations in processing method and nanotube modification on glass transition temperature (Tg) and relaxation dynamics was investigated. The relaxation behavior of the nanocomposites was sensitive to processing method and nanotube functionalization. Nanotube loading (to 5 wt%) led to a progressive increase in rubbery modulus, with the increase more pronounced in the solution-processed samples owing to enhanced nanotube dispersion. In the case of the oxidized nanotubes, loading led to an increase in modulus, but also a systematic decrease in Tg of ~ 15°C with 3 wt% nanotubes. For in-situ polymerized (PMMA/MWNT-ox) nanocomposites, there was no readily discernable trend in Tg. Composites prepared via in-situ polymerization in the presence of methyl methacrylate functionalized tubes (i.e., polymer grafting) displayed a positive shift in Tg of nearly 20°C at 1 wt% loading. Investigation of the dielectric relaxation of the PMMA/MWNT composites indicated a percolation threshold between 0.3 and 0.4 wt% MWNT.

This project was basically exploratory in the electrical properties of carbon nanotube (CNT) based materials. The direct current (DC) conductivity of CNT/polymer composites was computed by using equivalent circuit method and a three dimensional (3-D) numerical continuum model with the consideration of tunneling conduction. The effects of the potential barrier of polymer and the tortousity of CNTs on the conductivity were analyzed. It was found that both of percolation threshold and DC conductivity can be strongly affected by the potential barrier and the tortousity. The influence of contact resistance on DC conductivity was also computed, and the results revealed that contact resistance and tunneling resistance had significant influences on the conductivity, but did not affect the percolation threshold. The microstructure-dependent alternating current (AC) properties of CNT/polymer composites were investigated using the 3-D numerical continuum model. It was found that AC conductivity and critical frequency of CNT/polymer composites can be enhanced by increasing the curl ratio of CNTs. In the mid-range CNT mass fraction, with increasing curl ratio of CNTs, AC conductivity, interestingly, became frequency-dependent in low frequency range, which cannot be explained by reference to the percolation theory. A proper interpretation was given based on the linear circuit theory. It was also found that the critical frequency can also be affected by the size of CNT cluster. Series numerical formulas were derived by using a numerical capacitively and resistively junction model. In particular, this work introduced an equivalent resistor-capacitor (RC) circuit with simple definitions of the values of contact resistance and average mutual capacitance for CNT/polymer nanocomposites. Theoretical results were in good agreement with experimental data, and successfully predicted the effect of morphology on the AC properties of CNT/polymer composites. DC and AC conductivities of multi-walled carbon nanotube (MWCNT)/graphene oxide (GO) hybrid films were measured for selected MWCNT mass fractions of 10%, 33.3%, 50%, 66.7%, and 83.3% using four-probe method. The experimental results were fitted using scaling law, and relatively high percolation threshold was found. This high percolation threshold was understood in terms of the potential energy and intrinsic ripples and warping in the freestanding graphene sheets. The capacitance of these hybrid films were measured using the voltmeter-ammeter-wattmeter test circuit with different voltages and heat treatments. The MWCNT/GO film showed relatively high specific capacitance (0.192F/cm3 for the mass fraction of 83.3%) and power factor compared to conventional dielectric capacitors. Both of measured capacitance and power factor can be enhanced by increasing testing voltages. The capacitance of MWCNT/GO films rapidly decreased after heat treatments above 160 ℃. This decrease was caused by redox reaction in the GO sheets. The capacitive behaviour of MWCNT/GO hybrid films was also interpreted by using the equivalent circuit model. Single-walled carbon nanotube (SWCNT) and SWCNT/Poly(vinyl alcohol) (PVA) films were used to form a piezoresistive strain sensor. Both of static and dynamic strain sensing behaviours of SWCNT and SWCNT/PVA films were measured. It was found that the sensitivities of these films decreased with increasing their thicknesses. The SWCNT film with a thickness of 1900 nm and SWCNT/PVA film exhibited viscoelastic sensing behaviour, because van der Waals attraction force allowed axial slippages of the smooth surface of nanotubes. A numerical model was derived based on the dynamic strain sensing behaviour. This model could be useful for designing CNT strain sensors. Finally, thermoelectric power (TEP) of deformed SWCNT films with various thicknesses was measured. It was observed that positive TEP of SWCNT films increased with increasing stain above the critical point. The experimental results were fitted by using a numerical model in terms of a variation of Nordheim-Gorter relation and fluctuation induced tunneling (FIT) model. From the numerical model, it was found that the increase of TEP above the critical strain resulted from the positive term of the contribution from the barrier region, and the effect of barrier regions decreases with increasing the thickness of the film.

A stable aqueous nanocomposite dispersion containing cellulose whiskers and a polymer matrix was prepared via miniemulsion polymerization. We were able to prepare a stable dispersion with a 250 wt % solid content and a cellulose whiskers content ranging from 1 up to 5 wt % based on polymer content. Cellulose nanocrytals suspension was mixed with monomers phase in presence of anionic or cationic surfactant and a stabilizing additive acting as a hydrophobe. After sonication for a short time to obtain a stable emulsion of small droplet polymerisation reaction was trigged by the addition of the initiator. The nanocomposite dispersion was characterized using dynamic light scattering, ζ-potential measurement, transmission electron microscopy (TEM), atomic force microscopy (AFM) and FE-SEM. It was found that the particle size of the prepared suspensions is in the range of 90-600 nm, and the final nanocrystals composite is stable for months.Films obtained by casting followed by water evaporation and particle coalescence were analyzed by differential scanning calorimetry, dynamic mechanical analysis, and tensile testing. The nanocomposite maintained high transparency, and their storage elastic modulus increased tediously with the increasing nanowhiskers content.

Les alliages nanocrystallines et les nanocomposites à base de magnesium sont des matériaux prometteurs pour le stockage d'hydrogène dans l'état solide, pour offrir une plus grande sécurité et efficaté de stockage que le H2 aux états gazeux ou liquide. Dans ce travail, la synthèse et l'élaboration de ces matériaux par les techniques de broyage à haute énergie (HEBM - High-energy Ball milling) et de déformation plastique sévère (SPD - Severe Plastic Deformation) ont été étudiés. Nanocomposites à base de MgH2 et de Mg2FeH6 ont été préparés par broyage réactif sous atmosphère d'hydrogène (une technique de HEBM) sous plusieurs conditions, pour obtenir une meilleure compréhension des effets des différents paramètres d'élaboration sur la synthèse des hydrures. De plus, l'utilisation des techniques de SPD de torsion sous haute pression (HPT - High-pressure Torsion) et extrusion en canal angulaire (ECAP - Equal Channel Angular Pressing) ont été explorés pour composer des routes d'élaboration de mélanges réactifs à base de Mg pour le stockage de H2. Les matériaux preparés par les différentes méthodes ont été caracterisés par des techniques d'analyse structurale comme, parmi d'autres, difraction de rayons-X, microscopie optique, microscopie electronique en transmission et à balayage. Le comportement pendant la désorption a été étudié par calorimetrie différentielle de balayage, et des échantillons séléctionnés on été soumis à cycles d'absorption et désorption de H2 pour mesures cinétiques. La corrélation des résultats pour les plusieurs systèmes à base de Mg a permis l'obténtion d'un meilleur contrôle de la synthèse des nanocomposites et une meilleure connaissance du potentiel d'utilisation des techniques de SPD pour composer des routes d'élaboration en envisageant les applications pour le stockage d'hydrogène.

Ce travail examine la potentielle mise à l'échelle industrielle des procédés de préparation des nanocristaux d'amidon (SNCs). Une caractérisation approfondie (morphologie, viscosité, stabilité thermique et propriétés en nanocomposites) de 5 SNCs différents montre une faible influence de la source botanique, contrairement aux nanocristaux de cellulose. L'analyse du procédé de préparation actuel des SNCs a conduit à 3 nouvelles stratégies d'optimisation et à la définition d'une nouvelle génération de SNCs. Une nouvelle application des SNCs, en emballage multicouche, montre également que les SNCs peuvent être utilisés en couchage et contribuer à diminuer la perméabilité à la vapeur d'eau de certains biopolymères. Une analyse du cycle de vie des SNCs dans ce type d'application est également proposée. Cette étude contribue donc à l'avancée de cette thématique et propose des perspectives prometteuses.

Current electrochemical energy storage systems are not sufficient to meet ever-rising energy storage requirements of emerging technologies. Hence, development of alternative electrode materials is inevitable. This thesis aims to establish novel electrode materials demonstrating both high energy and power density with prolonged cycle life derived from fundamental understandings on electrochemical reactions of chalcogens, such as sulfur (S) and selenium (Se). First, the effects of the pore size distribution, pore volume and specific surface area of porous carbons on the temperature-dependent electrochemical performance of S-infiltrated carbon cathodes in electrolytes having different salt concentrations are investigated. Additionally, the carbide derived carbon (CDC) synthesis temperature, electrolyte composition, and electrochemical S utilization have been correlated. The effects of thin Li-ion permeable but polysulfide non-permeable Al2O3 layer coating on the surface of S infiltrated carbon cathode are also examined. Similar with S studies, Se infiltrated ordered meso- and microporous CDC composites are prepared and the correlations between pore structure designing and electrolyte molarity are explored. Finally, this thesis demonstrates a simple process to form a protective solid electrolyte layer on the Se cathode surface in-situ. This technique adopts fluoroethylene carbonate to convert into a layer that remains permeable to Li ions, but prevents transport of polyselenides. As a whole, the correlations of multiple cell parameters, such as the cathode structure, the electrolyte composition, and operating temperature on the performances of lithium-chalcogen batteries are discussed.

In this study, the effects of chain extension and branching on the properties of nanocomposites produced from recycled poly(ethylene terephthalate) and organically modified clay were investigated. As the chain extension/branching agent, maleic anhydride (MA) and pyromellitic dianhydride (PMDA) were used. The nanocomposites were prepared by twin-screw extrusion, followed by injection molding. Recycled poly(ethylene terephthalate), was mixed with 2, 3 and 4 weight % of organically modified montmorillonite. During the second extrusion step, 0.5, 0.75 or 1 weight % of MA or PMDA was added to the products of the first extrusion. As the second extrusion step is reactive extrusion, the anhydrides were added at three different screw speeds of 75, 150, 350 rpm, in order to observe the change of properties with the screw speed. XRD analysis showed that, the interlayer spacing of Cloisite 25A expanded from 19.21 &amp / #506 / to about 28-34 &amp / #506 / after processing with polymer indicating an intercalated structure. PMDA, MA and organoclay content as well as the screw speed did not have a recognizable effect on interlayer distance. In the first extrusion step, nanocomposites containing 3% organoclay content gave significant increase in Young&rsquo / s modulus and decrease in elongation to break values indicating good interfacial adhesion. After the addition of chain extenders, it was observed that both MA and PMDA gave rise to improved mechanical properties of the nanocomposite owing to the branching and chain extending effects that increase the molecular weight. However, PMDA gave better mechanical properties at lower content which makes it a more effective chain extender. DSC analysis showed that MA was more effective in increasing the glass transition temperature and melting temperature in comparison to PMDA.