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Scandia And Ceria Stabilized Zirconia Based Electrolytes And Anodes For Intermediate Temperature Solid Oxide Fuel Cells: Manufacturing And PropertiesChen, Yan 01 January 2013 (has links)
Mesoscale optical phenomena occur when light interacts with a number of different types of materials, such as biological and chemical systems and fabricated nanostructures. As a framework, mesoscale optics unifies the interpretations of the interaction of light with complex media when the outcome depends significantly upon the scale of the interaction. Most importantly, it guides the process of designing an optical sensing technique by focusing on the nature and amount of information that can be extracted from a measurement. Different aspects of mesoscale optics are addressed in this dissertation which led to the solution of a number of problems in complex media. Dynamical and structural information from complex fluids—such as colloidal suspensions and biological fluids—was obtained by controlling the size of the interaction volume with low coherence interferometry. With this information, material properties such as particle sizes, optical transport coefficients, and viscoelastic characteristics of polymer solutions and blood were determined in natural, realistic conditions that are inaccessible to conventional techniques. The same framework also enabled the development of new, scale-dependent models for several important physical and biological systems. These models were then used to explain the results of some unique measurements. For example, the transport of light in disordered photonic lattices was interpreted as a scale-dependent, diffusive process to explain the anomalous behavior of photon path length distributions through these complex structures. In addition, it was demonstrated how specialized optical measurements and models at the mesoscale enable solutions to fundamental problems in cell biology. Specifically, it was found for the first time that the nature of cell motility changes markedly with the curvature of the substrate that the cells iv move on. This particular work addresses increasingly important questions concerning the nature of cellular responses to external forces and the mechanical properties of their local environment. Besides sensing of properties and modeling behaviors of complex systems, mesoscale optics encompasses the control of material systems as a result of the light-matter interaction. Specific modifications to a material’s structure can occur due to not only an exchange of energy between radiation and a material, but also due to a transfer of momentum. Based on the mechanical action of multiply scattered light on colloidal particles, an optically-controlled active medium that did not require specially tailored particles was demonstrated for the first time. The coupling between the particles and the random electromagnetic field affords new possibilities for controlling mesoscale systems and observing nonequilibrium thermodynamic phenomena
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Welding Metallurgy of Nickel-Based Superalloys for Power Plant ConstructionTung, David C. January 2015 (has links)
No description available.
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Experimental and Numerical Investigations on the Durability and Fracture Mechanics of the Bonded Systems for Microelectronics ApplicationGuo, Shu 01 September 2003 (has links)
Water-assisted crack growth at an epoxy/glass interface was measured as a function of applied strain energy release rate, G, and temperature using a wedge test geometry. The specimens consist of two glass plates bonded with a thin layer of proprietary epoxy adhesive. The crack fronts along the epoxy/glass interfaces were measured using an optical stereomicroscope. The relationship between G and the debonding rate, v, can be measured using this method, and the threshold value of strain energy release rate, Gth, can be determined from the measured data. Two types of testing procedures were conducted in this study: ex situ, i.e., pre-conditioned wedge tests and in situ ones, in which wedges were applied before the specimens were submerged into water. A preliminary model was developed based on the thermal activation barrier concept, and allows the prediction of Gth for the temperatures beyond the testing region.
Changes in interfacial strain energy release rate caused by thermal residual stresses in a triple-layered specimen were analyzed in Chapter Three. The method is based on linear elastic fracture mechanics and simple beam theory. The curvature of a bimaterial strip was chosen to characterize the residual stress in the specimen, and the strain energy release rate, caused by both tensile and compressive residual stresses in the adhesive, was derived for an asymmetric double cantilever beam (ADCB) geometry. The contribution of the thermal residual and mechanical stress to the global energy release rate was analyzed. The thermally induced energy release rate, GT, is found to be independent of crack length, but is a function of residual stress level and geometric and material parameters of the specimen.
The adhesion of films and coatings to rigid substrates is often measured using blister geometries, which are loaded either by an applied pressure or a central shaft. The measurement will be affected if there are residual stresses that make a contribution to the energy release rate. This effect is investigated using analytical solutions based on the principle of virtual displacements. A geometrically nonlinear finite element analysis is conducted for comparison. Furthermore, the relationships among strain energy release rate, load, deflection, and fracture radius are discussed in detail in Chapter Four. Both analytical solutions and numerical results reveal that uniform tensile residual stresses reduce a specimen's deflection if it experiences plate behavior under small loads. However, this effect diminishes when membrane behavior is dominant.
The mechanics of a single-lap joint with different boundary conditions subjected to tensile loading are investigated. Closed-form solutions are obtained for a specimen configuration considering different clamping methods. Based on the approach pioneered by Goland and Reissner, the solutions reported in this paper provide a simple but useful way to understand the effects of boundary conditions on this test geometry. The solutions in this study suggest that different grip configurations mainly affect the response of the specimens if the grip position is close to the joint edge or the loads are small. Generally, the influence caused by different gripping methods is only limited to the boundary region, and the behavior of the joint part subjected to tensile loading is almost the same as that for a simply-supported case. / Ph. D.
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Thermal and Mechanical Redistribution of Residual Stress in Hybrid Additive ManufacturingRakeshkumar Karunakaran (19226743) 01 August 2024 (has links)
<p dir="ltr">The long-term goal of this research is to develop advanced manufacturing technologies that enable fabrication of dissolvable load-bearing devices with customized degradation rates. In pursuit of this goal, the overarching research objective was to understand how interlayer coldworking treatments like laser and ultrasonic peening performed improved mechanical and chemical behavior of printed parts by locally altering stress fields and microstructure. The challenge in such a hybrid additive manufacturing approach involving interlayer coldworking was that the corrosion behavior of printed structures was largely unexplored. Furthermore, there was limited scientific advancement in optimizing the selection of appropriate layer interfaces for coldworking to attain the required degradation rates from printed devices. This dissertation was aimed at addressing the challenges in hybrid AM by investigating the corrosion kinetics of a magnesium alloy printed by coupling powder bed fusion with interlayer ultrasonic peening. This exploratory investigation was the first to demonstrate the ability of interlayer coldworked interfaces to delay the corrosion kinetics of powder bed fusion printed magnesium. A finite element framework was developed to investigate residual stress formation in parts subjected to cyclic thermal and mechanical loading from printing and cold working. An analytical model was established to accelerate residual stress simulations and develop design principles for directing stress concentration within parts that customize mechanical and chemical performance. This research forms the basis for fabricating time-resolved loadbearing orthopedic implants and dissolvable hydraulic fracking plugs.</p>
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Komplexní teoretická analýza metody sloupku pro zjišťování zbytkových napětí / Comprehesive Theoeretical Analysis of Ring-Core Method for Residual Stress DeterminationCivín, Adam January 2012 (has links)
Comprehensive analysis of the ringcore method used for the determination of the residual stresses in mechanical components is presented in this thesis. Principles, advantages, disadvantages and applicability of this semidestructive experimental method are discussed too. At the same time the ringcore method is compared with the hole drilling method, which is used more frequently. All aspects of the ringcore method are analyzed by the finite element method. FE simulations, performed on the universal numerical model, verified principles of the integral method and the incremental strain method. FE simulations also provided basic information for the uncertainty analysis, which significantly affects the accuracy of the residual stress measurement. The main goal, which the present work deals with, is to create a global overview of all ringcore methods´ aspects elaborated in a clear and complex form.
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Fatigue Crack Growth Mechanisms in Al-Si-Mg AlloysLados, Diana Aida 04 February 2004 (has links)
Due to the increasing use of cyclically loaded cast aluminum components in automotive and aerospace applications, fatigue and fatigue crack growth characteristics of aluminum castings are of great interest. Despite the extensive research efforts dedicated to this topic, a fundamental, mechanistic understanding of these alloys' behavior when subjected to dynamic loading is still lacking. This fundamental research investigated the mechanisms active at the microstructure level during dynamic loading and failure of conventionally cast and SSM Al-Si-Mg alloys. Five model alloys were cast to isolate the individual contribution of constituent phases on fatigue resistance. The major constituent phases, alpha-Al dendrites, Al/Si eutectic phase, and Mg-Si strengthening precipitates were mechanistically investigated to relate microstructure to near-threshold crack growth (Delta Kth) and crack propagation regimes (Regions II and III) for alloys of different Si composition/morphology, grain size, secondary dendrite arm spacing, heat treatment. A procedure to evaluate the actual fracture toughness from fatigue crack growth data was successfully developed based on a complex Elastic-Plastic-Fracture-Mechanics (EPFM/J-integral) approach. Residual stress-microstructure interactions, commonly overlooked by researches in the field, were also comprehensively defined and accounted for both experimentally and mathematically, and future revisions of ASTM E647 are expected.
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Experimentell-numerische Analyse mechanischer Eigenschaften von Aluminium/Magnesium-WerkstoffverbundenLehmann, Thomas 04 December 2012 (has links) (PDF)
Es werden hydrostatisch stranggepresste Aluminium/Magnesium-Verbunde untersucht. Mittels verschiedener Rissdetektionsmethoden wird die Beschaffenheit des Interface analysiert. Es erfolgt die Bestimmung von Fließkurven der verpressten Einzelwerkstoffe bei Raumtemperatur. Des Weiteren erfolgen Eigenspannungsanalysen mit dem Bohrlochverfahren und einer speziellen numerischen Auswertungsmethode, welche den Entstehungsprozess der Eigenspannungen berücksichtigt. Zur Analyse der Festigkeitseigenschaften und des Deformationsverhaltens des Interface werden Biegeversuche in einem erweiterten Temperaturbereich durchgeführt. Die Deformationsanalyse erfolgt mittels Digital Image Correlation. Des Weiteren finden in den Festigkeitsuntersuchungen Push-Out-Versuche Anwendung. In bruchmechanischen Analysen wird die Interfacerissspitze von speziell entwickelten Proben unter Mode I-Bedingungen, bezogen auf den homogenen Fall, beansprucht. Die bruchmechanischen Größen – kritischer betragsmäßiger Spannungsintensitätsfaktor und kritische Energiefreisetzungsrate – werden auf Basis der Experimente, der numerischen Simulation der Rissspitzenbeanspruchung sowie der für die linear-elastische Bruchmechanik des Interfacerisses geltenden Nahfeldgleichungen berechnet. / Hydrostatic coextruded aluminum/magnesium compounds are analyzed. By means of different methods of crack detection, the quality of the interface is investigated. Plastic behavior of the basic materials at room temperature is determined. Furthermore, residual stress analyses are performed using the hole drilling method and a special numerical evaluation procedure, which considers the formation process of the residual stresses. The strength and deformation behavior of the interface are determined by means of bending tests in an extended temperature range. Digital Image Correlation is used to analyze the deformation. Furthermore, push out tests are performed to determine the interface strength. In the course of fracture mechanical analyses, the crack tip of specially developed specimens is stressed under Mode I conditions (relating to homogeneous material). The fracture mechanical values – critical absolute value of the stress intensity factor and critical energy release rate – are determined by the use of experiments, numerical analyses of the crack tip fields as well as the equations of the linear elastic near field equations of interface fracture mechanics.
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金属基複合材料における微小氷疲労き裂の発生と伝ぱのメゾメカニックス的研究田中, 啓介, 秋庭, 義明, 田中, 拓 03 1900 (has links)
科学研究費補助金 研究種目:基盤研究(B)(2) 課題番号:09450047 研究代表者:田中 啓介 研究期間:1997-1999年度
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Growth of zinc whiskers / Croissance des whiskers de zincCabrera-Anaya, Juan Manuel 08 September 2014 (has links)
Les whiskers, filaments métalliques qui poussent sur des surfaces métalliques, sont unproblème très important pour la fiabilité des composants électroniques. Depuis ces dernièresannées, il y a eu un regain d’intérêts industriels dans le domaine de la croissance des whiskers,principalement en raison de la miniaturisation des dispositifs électroniques et des réglementationsenvironnementales interdisant l'utilisation du plomb.Alors que la plupart des recherches concernent les whiskers d'étain, il y a encore peu detravaux sur les whiskers de zinc. Les revêtements d’électrodéposés de zinc sont utilisés commeprotection anticorrosion pour les aciers faiblement alliés dans diverses industries, commel'automobile, l'aéronautique ou l'énergie, ainsi que dans les structures de soutien ou les planchersfaux plafonds dans les centres de données informatiques. Afin d'atténuer, de prévenir et deprédire les défaillances causées par les whiskers de zinc, les mécanismes de sa croissance doiventêtre compris.Grâce à des tests de stockage accéléré et à des observations par microscopie électronique àbalayage (MEB), la cinétique de croissance des whiskers de zinc a été étudiée sur des tôles d'acierau carbone faiblement allié, galvanisé et chromé. Afin de comprendre les mécanismes de lacroissance des whiskers de zinc, la caractérisation quantitative ainsi que les excroissances (densité,volume et vitesse de croissance) ont été reliées aux paramètres suivants: la température, le bainpour l’électrodéposition du zinc, la chromatation, l’épaisseur du substrat d’acier, l’épaisseur durevêtement de zinc ainsi que la contrainte résiduelle.En outre, la microstructure et la cristallographie du revêtement de zinc, des racines deswhiskers ainsi que des whiskers elles-mêmes ont été étudiées par diffraction des électronsrétrodiffusés (EBSD), microscopie électronique à transmission (MET), microanalyse par rayon X(EDX) et le dispositif ASTAR pour l'orientation locale des grains; la préparation des échantillonsa été réalisée à l’aide d’un faisceau d'ions focalisés (FIB). La recristallisation ainsi que lesdislocations dans les whiskers et les excroissances ont été observés; aucun composéintermétallique n’a été observé que ce soit dans les échantillons issus de différents bainsélectrolytes ou encore dans les films / whiskers.Il a été montré que la relaxation de contrainte de compression résiduelle et la croissance deswhiskers sont deux phénomènes différents mais fortement reliés et thermiquement activés.Chacun d'entre eux suit un mécanisme différent; les énergies d'activation apparentes des deuxphénomènes ont été établies, et la diffusion aux joints de grains est proposée comme le principalmécanisme de diffusion pour la croissance des whiskers.Des cinétiques de la croissance des whiskers, à la fois analytique et phénoménologique sontproposées. Une bonne estimation de la croissance des whiskers et de leur vitesse de croissance àdes températures proches des conditions de fonctionnement est obtenue par comparaison avecles données expérimentales. / Whiskers, conductive metallic filaments that grow from metallic surfaces, are a very importantissue for reliability of electronic components. Through recent years, there has been a renewedindustrial interest on whisker growth, mainly due to the miniaturization of electronic devices andthe environmental regulations forbidding the use of lead.While most of the research has been focused on tin whiskers, there is still little reference tozinc whiskers. Electroplated zinc coatings are actually used as anticorrosive protection for lowalloy steels in diverse industries such as automotive, aerospace or energy, as well as for supportstructures or raised-floor tiles in computer data centers. In order to mitigate, prevent and predictthe failures caused by the zinc whiskers, the mechanisms of growth must be understood.By accelerated storage tests and Scanning Electron Microscopy (SEM) observation, kinetics ofgrowth of zinc whiskers was studied on low alloy chromed electroplated carbon steel.Quantitative characterization of both whisker and hillocks (density, volume and growth rate) wasrelated with the parameters temperature, electroplating electrolyte, presence of chrome, steelsubstrate thickness, zinc coating thickness and residual stress, in order to understand themechanisms of growth.Additionally, both microstructure and crystallography of zinc coating, whisker roots and actualwhiskers were studied by Electron Backscatter Diffraction (EBSD), Transmission ElectronMicroscopy (TEM), Energy-dispersive X-ray spectroscopy (EDX) and local grain orientationwith ASTAR setup, using Focused Ion Beam (FIB) for samples preparation. Recrystallization aswell as dislocations were observed in both whiskers and hillocks; no intermetallic compoundswere seen in neither electroplated nor whiskers.It is found that compressive residual stress relaxation and whiskers growth are two differentbut strongly interconnected phenomena both thermally activated, an each of them follows adifferent mechanism; apparent activation energies of the two phenomena are calculated, andgrain boundary diffusion is established as the main diffusion mechanism for whiskers growth.Whiskers growth kinetics, both analytical and phenomenological is proposed. Goodestimation of whiskers growth and whiskers growth rate at temperatures close to operationconditions is obtained when compared with experimental data. / Whiskers, filamentos metálicos que crecen en superficies metálicas, son un problema muyimportante para la fiabilidad de componentes electrónicos. Durante los últimos años, ha habidoun renovado interés industrial en el crecimiento de whiskers, debido principalmente a laminiaturización de dispositivos electrónicos y a las regulaciones ambientales que prohíben lautilización de plomo.La mayoría de las investigaciones se concentran en los whiskers de estaño y hay todavía pocostrabajos sobre los whiskers de zinc. Los recubrimientos de zinc electrodepositado son utilizadoscomo protección anticorrosión para los aceros de baja aleación en diversas industrias, comoautomotriz, aeronáutica o energética, así como en la estructuras de soporte o tejas de techosfalsos en los centros de datos informáticos. Para atenuar, prevenir y predecir las fallas causadaspor los whiskers de zinc, los mecanismos de crecimiento deben ser comprendidos.Gracias a experimentos de almacenamiento de muestras y a observaciones por microscopíaelectrónica de barrido (SEM), la cinética de crecimiento de whiskers de zinc ha sido estudiada enaceros de baja aleación recubiertos de zinc y cromados. Para comprender los mecanismos decrecimiento de whiskers de zinc, la caracterización cuantitativa de whiskers y de protuberancias(densidad, volumen y velocidad de crecimiento) fue relacionada con los parámetros siguientes:temperatura, electrolito usado en la electrodeposición de zinc, cromado, espesor del substrato deacero, espesor del recubrimiento de zinc al igual que el estrés residual.Adicionalmente, microestructura y cristalografía del recubrimiento de zinc, de raíces dewhiskers así como de los propios whiskers fueron estudiadas por medio de la difracción deelectrones por retrodispersión (EBSD), microscopía electrónica de transmisión (TEM),microanálisis por rayos X (EDX) y el dispositivo ASTAR para la orientación local de granos; lapreparación de muestras fue realizada con la ayuda de un haz de iones localizados (FIB). Larecristalización así como las dislocaciones en whiskers y protuberancias fueron observadas;ningún compuesto intermetálico ha sido observado en los recubrimientos ni en los whiskers.Se determinó que la relajación del estrés residual de compresión y el crecimiento de whiskersson dos fenómenos diferentes pero fuertemente interconectados y térmicamente activados. Cadauno de ellos sigue un mecanismo diferente; las energías de activación aparentes de los dosfenómenos han sido establecidas, y la difusión por bordes de grano es propuesta como elprincipal mecanismo de difusión para el crecimiento de whiskers.Cinéticas de crecimiento de whiskers, a la vez analíticas y fenomenológicas son propuestas.Una buena estimación del crecimiento de whiskers y su velocidad de crecimiento a temperaturascercanas a las condiciones de operación es obtenida por comparación con los datosexperimentales.
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Modélisation de l'intégrité des surfaces usinées : Application au cas du tournage finition de l'acier inoxydable 15-5PHMondelin, Alexandre 05 December 2012 (has links)
En usinage, la zone de coupe présente des conditions de température, des cinétiques thermiques, des déformations et des pressions extrêmes. Dans ce contexte, être capable de relier les variations des conditions de coupe (vitesse de coupe, avance, lubrification, usure, outil,…) à l’intégrité de la surface usinée constitue un objectif scientifique majeur. Cette thèse s’intéresse au cas du tournage finition du 15-5PH (acier inoxydable martensitique utilisé, entre autre, pour la fabrication des pièces de rotor d’hélicoptère ainsi que les pompes et les vannes de circuit primaire de centrale nucléaire) et s’inscrit dans le cadre du projet MIFSU (Modélisation de l’Intégrité et de la Fatigue des Surfaces Usinées).Dans un premier temps, le comportement du matériau a été étudié afin d’alimenter les simulations d’usinage. Des essais de dilatométrie libre ont été conduit afin de calibrer les cinétiques d’austénitisation du 15-5PH pour des vitesses de chauffe élevées (jusqu’à 11000 °C/s). Les paramètres du modèle de changement de phase de Leblond ont alors été identifiés. De plus, des essais de compression dynamique (dε/dt allant de 0.01 à 80 /s et ε > 1) ont été réalisés pour calibrer une loi de comportement élasto-plastique aux grandes déformations avec une sensibilité à la vitesse de déformation. Ces essais ont aussi permis de mettre en évidence des phénomènes de recristallisation dynamique et leurs influences sur la contrainte d’écoulement du matériau. Un modèle de recristallisation dynamique a donc également été mis en œuvre.En parallèle, un modèle numérique de prédiction de l’intégrité des surfaces tournées a été construit. Ce modèle repose sur une méthodologie dite « hybride » (développée au cours de la thèse Frédéric Valiorgue pour l’acier AISI 304L) qui consiste à supprimer la modélisation de l’outil de coupe et de la formation du copeau, et à remplacer l’impact thermomécanique de ces derniers sur la surface usinée par des chargements équivalents. Une étape de calibration de ces chargements a donc été réalisée à travers des essais de coupe orthogonale et de frottement (étude de sensibilité des efforts d’usinage, du coefficient de frottement et du coefficient de partage thermique) aux variations des paramètres de coupe.Enfin, les résultats des simulations numériques de tournage portant sur la prédiction des changements de microstructure (austénitisation et recristallisation dynamique) ainsi que des contraintes résiduelles ont été comparés aux résultats issus d’une campagne d’essais de chariotage. / During machining, extreme conditions of pressure, temperature and strain appear in the cutting zone. In this thermo-mechanical context, the link between the cutting conditions (cutting speed, lubrication, feed rate, wear, tool coating…) and the machining surface integrity represents a major scientific target. This PhD study is a part of a global project called MIFSU (Modeling of the Integrity and Fatigue resistance of Machining Surfaces) and it focuses on the finish turning of the 15-5PH (a martensitic stainless steel used for parts of helicopter rotor). Firstly, material behavior has been studied in order to provide data for machining simulations. Stress-free dilatometry tests were conducted to obtain the austenitization kinetics of 15-5PH steel for high heating rates (up to 11,000 ° C/s). Then, parameters of Leblond metallurgical model have been calibrated. In addition, dynamic compression tests (dε/dt ranging from 0.01 to 80/s and ε > 1) have been performed to calibrate a strain-rate dependent elastoplasticity model (for high strains). These tests also helped to highlight the dynamic recrystallization phenomena and their influence on the flow stress of the material. Thus, recrystallization model has also been implemented.In parallel, a numerical model for the prediction of machined surface integrity has been constructed. This model is based on a methodology called "hybrid" (developed during the PhD thesis of Frédéric Valiorgue for the AISI 304L steel). The method consists in replacing tool and chip modeling by equivalent loadings (obtained experimentally). A calibration step of these loadings has been carried out using orthogonal cutting and friction tests (with sensitivity studies of machining forces, friction and heat partition coefficients to cutting parameters variations).Finally, numerical simulations predictions of microstructural changes (austenitization and dynamic recrystallization) and residual stresses have been successfully compared with the results of an experimental campaign of turning.
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