The vehicle manufacturing sector is constantly evolving, and corporations are fully aware of increased consumer expectations for both driver and passenger´s comfort. SCANIA CV AB, as one of the largest Swedish manufacturers of commercial vehicles, has put an emphasis on this area. To guarantee these high-quality standards, several tests are conducted daily. Within this framework, this project aims to gain a better understanding of the phenomena associated with steering wheel vibrations. This project has an experimental focus on recreating sensitive driving conditions and addressing the vibration transfer paths to the main user interface such as the steering wheel. As widely known, the main problems related to vibrations come from resonance excitations. The most obvious solution would be to simply avoid matching any system´s eigenmodes with external excitations. Considering broadband excitations such as bumpy roads or engine vibrations, it is very unlikely that none of the critical frequencies is triggered. A better and more realistic idea would be minimizing the effects of these resonances by structural optimization. However, to do so, the eigenmodes should first be addressed. For this purpose, this project focused on identifying the annoying frequencies triggered while recreating sensitive driving scenarios. These sensitive scenarios were identified by Scania as circumstances in which the steering wheel feel gets altered. Specifically, it was decided to focus on road-induced vibrations, wheel-induced vibrations and engine-induced vibrations. The main findings show that during these tests, some resonances are triggered and interesting features are captured on the steering wheel. / Fordonstillverkningssektorn växer ständigt och företag är fullt medvetna om ökade konsumentförväntningar på både förarens och passagerarnas komfort. SCANIA CV AB, som en av de största svenska tillverkarna av kommersiella fordon, har lagt vikt vid detta område. För att garantera dessa högkvalitativa standarder genomförs flera tester dagligen.Inom denna ram syftar detta projekt till att få en bättre förståelse för de fenomen som är förknippade med rattvibrationer. Detta projekt har ett experimentellt fokus på att återskapa känsliga körförhållanden och adressera vibrationsöverföringsvägarna till huvudanvändargränssnittet, såsom ratten. Som allmänt känt kommer de största problemen relaterade till vibrationer från resonansexcitationer. Den mest uppenbara lösningen skulle vara att helt enkelt undvika att matcha något systems egenmoder med externa excitationer. Med tanke på bredbandsexcitationer som gropiga vägar eller motorvibrationer är det mycket osannolikt att ingen av de kritiska frekvenserna utlöses. En bättre och mer realistisk idé skulle vara att minimera effekterna av dessa resonanser genom strukturell optimering. För att göra det bör egenmoden först behandlas. För detta ändamål fokuserade detta projekt på att identifiera de irriterande frekvenser som triggades samtidigt som känsliga körscenarier återskapades. Dessa känsliga scenarier identifierades av Scania som omständigheter där rattkänslan förändras. Specifikt beslutades att fokusera på väginducerade vibrationer, hjulinducerade vibrationer och motorinducerade vibrationer. Huvudfynden visar att under dessa tester triggas vissa resonanser och intressanta funktioner fångas på ratten.

Due to the detrimental effects of ride vibrations on occupants and increasing safety concerns, improvement in vehicle dynamic characteristics has become a key focus of researchers. Typically, ride and handling problems have been dealt with independently. There is a dearth of vehicle models capable of capturing occupant biodynamics and its implication on vehicle ride and handling. Also in general, the objective of conventional control systems has been to attenuate vertical dynamic response of the sprung mass of a vehicle. Feedback control based algorithms are predominantly used in active/semi-active suspensions that ignore the biodynamics of occupants. In the current work, a new 50 degree-of-freedom (DOF) combined nonlinear multi-occupant vehicle model is developed using the lumped parameter modelling (LPM) approach. The current model provides a platform for performing a combined study of ride, handling and occupant biodynamics. The model is capable of simulating the combined effect of sitting occupancies, road inputs and driving maneuvers on biodynamic responses. It is analyzed using MATLAB/SIMULINK functionalities and validated by independently correlating the computed responses with existing experimental results. A study is performed on ride behavior of a vehicle-occupant system under two different transient road inputs. In addition, the effect of road roughness on vehicle ride is also studied. Random road profiles are generated from road roughness spectrum given in the ISO 8608:1995 manual. Insights are developed into the ride dynamics of a vehicle traversing over roads of classes A, B, C and D at given test velocities. The effect of sitting occupancies and vehicle velocities on lateral dynamics is also studied. Results underscore the need for considering sitting occupancies while analyzing vehicle dynamics and also highlight the potential of the current model. Furthermore, a Moore-Penrose Pseudoinverse based feed-forward controller is developed and implemented in an independently acting semi-active seat suspension system. Feasibility of feed-forward control in primary suspensions is also investigated. Finally, issues of stability, performance and limitation of the controller are discussed.

The topic of this PhD thesis is active suspension in rail vehicles whichis usually realized through sensors, controllers and actuation components.A well established example of an active suspension is the tiltingcontrol system used to tilt the carbody in curves to reduce centrifugalacceleration felt by passengers. Active suspension for rail vehicles is beingstudied since 1970s and in this PhD thesis it has been tried to expandon some aspects of this topic.This study extends the research field by both experimental and theoreticalstudies. In the first phase of the study which led to a licentiatedegree the focus was more on experimental work with active verticalsuspension (AVS). This was implemented by introducing actuators inthe secondary suspension of a Bombardier test train, Regina 250, in thevertical direction. The aim has been to improve vertical ride comfort bycontrolling bounce, pitch and roll motions.In the second phase after the licentiate, the studies have been moretheoretical and can be divided into two parts. The first part of the workhas been more focused on equipping two-axle rail vehicles with differentactive suspension solutions for improving the vehicle performanceregarding comfort and wheel-rail interaction. Three papers are writtenon active suspension for two-axle rail vehicles. Two of the papers discussthe use of H¥ control for wheelset guidance in curves to reducewheel-rail damage. The third paper shows that by use of active verticaland lateral suspension (AVS and ALS) in two-axle rail vehicles goodcomfort can be achieved as well. The paper then studies how the threeactive suspension systems (ALS, AVS, and ASW) interact once implementedtogether on a two-axle rail vehicle.The second part is a study on safety of active suspension systems.The study discusses a possible procedure to ensure that a designed activesuspension for a rail vehicle will be safe in all possible failure situations. / <p>QC 20170602</p>

One way to make rail vehicles a competitive means of transportation is to increase running speed. However, higher speeds usually generate increased forces and accelerations on the vehicle, which have a negative effect on ride comfort. With conventional passive suspension, it may be difficult to maintain acceptable passenger comfort. Therefore, active technology in the secondary suspension can be implemented to improve, or at least maintain, ride comfort at increased vehicle speeds or when track conditions are unfavourable. This thesis describes the development of an active secondary suspension concept to improve ride comfort in a high-speed train. Firstly, an active lateral secondary suspension system (ALS) was developed, including dynamic control of the lateral and yaw modes of the carbody. Furthermore, quasi-static lateral carbody control was included in the suspension system in order to laterally centre the carbody above the bogies in curves at high track plane acceleration and hence to avoid bumpstop contact. By means of simulations and on-track tests, it is shown that the ALS system can offer significant lateral ride comfort improvements compared to a passive system. Two different control strategies have been studied—the relatively simple sky-hook damping and the multi-variable H∞ control—using first a quarter-car and then a full-scale vehicle model. Simulation results show that significant ride comfort improvements can be achieved with both strategies compared to a passive system. Moreover, H∞ control in combination with the carbody centring device is better at reducing the relative lateral displacement in transition curves compared to sky-hook damping. Secondly, an active vertical secondary suspension system (AVS) was developed, using simulations. Dynamic control of the vertical and roll modes of the carbody, together with quasi-static roll control of the carbody, show significant vertical ride comfort improvements and allow higher speeds in curves. Further, the AVS system compensates for negative ride comfort effects if the structural stiffness of the carbody is reduced and if the vertical air spring stiffness is increased. Finally, the two active suspension systems (ALS and AVS) were combined in simulations. The results show that both lateral and vertical ride comfort is improved with the active suspension concept at a vehicle speed of 250 km/h, compared to the passive system at 200 km/h. Further, active suspension in one direction does not affect the other direction. The ALS system has been included in two recent orders comprising more than 800 cars. / QC 20111205 / Gröna Tåget

Conventional vehicle suspensions consist of a spring and a damper, while mass is rarely used. A mass, if properly used, can also create a damping-like effect. However, a mass has only one terminal which makes it difficult to be incorporated into a suspension. In order to use a mass to achieve the damping-like effect, a two-terminal mass (TTM) has to be designed. However, most of the reported TTMs are of fixed moment of inertia (TTM-CMI), which limits the further improvement of the suspension performance and responsiveness to changes in environment and driving conditions. In this study, a TTM-based vibration absorber with variable moment of inertia (TTM-VMI) is proposed. The main component of the proposed TTM absorber contains a hydraulic-driven flywheel with sliders. The moment of inertia changes with the positions of the sliders in response to the driving conditions. The performance of the proposed TTM-VMI absorber has been analyzed via dynamics modeling and simulation and further examined by experiments. The analysis results indicate that the TTM-VMI absorber outperforms the TTM-CMI design in terms of body displacement; and ride comfort, tire grip and suspension deflection for zero and impulse inputs with comparable performance for sinusoidal input.

This master’s thesis is concerned of ride comfort. It uses MBS simulation software MSC Adams, especially its Car module. It contains simulations of ride over the road with obstacles that represent the everyday conditions in real traffic. The main area of focus is to find acceleration data that are present on the driver’s seat and co-driver’s seat in relation on specific suspension settings which affect the ride comfort.

Conventional vehicle suspensions consist of a spring and a damper, while mass is rarely used. A mass, if properly used, can also create a damping-like effect. However, a mass has only one terminal which makes it difficult to be incorporated into a suspension. In order to use a mass to achieve the damping-like effect, a two-terminal mass (TTM) has to be designed. However, most of the reported TTMs are of fixed moment of inertia (TTM-CMI), which limits the further improvement of the suspension performance and responsiveness to changes in environment and driving conditions. In this study, a TTM-based vibration absorber with variable moment of inertia (TTM-VMI) is proposed. The main component of the proposed TTM absorber contains a hydraulic-driven flywheel with sliders. The moment of inertia changes with the positions of the sliders in response to the driving conditions. The performance of the proposed TTM-VMI absorber has been analyzed via dynamics modeling and simulation and further examined by experiments. The analysis results indicate that the TTM-VMI absorber outperforms the TTM-CMI design in terms of body displacement; and ride comfort, tire grip and suspension deflection for zero and impulse inputs with comparable performance for sinusoidal input.

Noise and vibration transmitted through the tire and suspension system are strong indicators of overall vehicle ride quality. Often, during the tire design process, target specifications are used to achieve the desired ride performance. To validate the design, subjective evaluations are performed by expert drivers. These evaluations are usually done on a test track and are both quite expensive and time consuming due to the several experimental sets of tires that must be manufactured, installed, and then tested on the target vehicle. In order to evaluate the performance, expert drivers tune themselves to the frequency response of the tire/vehicle combination. Provided the right models exist, this evaluation can also be achieved in a laboratory. The research presented here is a method which utilizes the principles of frequency based substructuring (FBS) to separate or combine frequency response data for the tire and suspension. This method allows for the possibility of combining high fidelity tire models with analytical or experimental suspension data in order to obtain an overall response of the combined system without requiring an experimental setup or comprehensive simulations. Though high fidelity models are not combined with experimental data in the present work, these coupling/decoupling techniques are applied independently to several quarter car models of varying complexity and to experimental data. These models range from a simplified spring-mass model to a generalized 3D model including rotation. Further, decoupling techniques were applied to simulations of a rigid ring tire model, which allows for inclusion of nonlinearities present in the tire subsystem and provides meaningful information for a loaded tire. By reducing the need for time consuming simulations and experiments, this research has the potential to significantly reduce the time and cost associated with tire design for ride performance. In order to validate the process experimentally, a small-scale quarter car test rig was developed. This novel setup was specifically designed for the challenges associated with the testing necessary to apply FBS techniques to the tire and suspension systems. The small-scale quarter car system was then used to validate both the models and the testing processes unique to this application. By validating the coupling/decoupling process for the first time on the tire/vehicle system with experimental data, this research can potentially improve the current process of tire design for ride performance. / Ph. D.

A designação de estruturas próprias de sistemas dinâmicos com retroação completa de estados ou saídas foi objeto de estudo de muitos pesquisadores durante a segunda metade do século XX. Os trabalhos mais relevantes sobre o tema foram revisados e serviram como base para a elaboração da metodologia apresentada neste trabalho. Que consiste na designação de estruturas próprias desejadas para um sistema linear em malha aberta com a modificação de parâmetros do sistema através da pseudo retroação de saídas devidamente definidas. O método foi aplicado na coxinização de um veículo de passeio. No qual os modos de vibrar de modelos lineares com 7 e 8 graus de liberdade do veículo foram adequados com o intuito de reduzir as acelerações verticais de chassi, características do fenômeno shake de motor e câmbio (faixa de frequência entre 7 e 25 Hz). Para tanto, reduziu-se a participação do grau de liberdade vertical de chassi nos modos com grande participação dos graus de liberdade de motor e massa não suspensa. Os resultados obtidos com a aplicação da metodologia na coxinização foram valores de rigidezes, amortecimentos e características de coxins hidráulicos que resultam na redução significativa da aceleração vertical de chassi, que implica em uma melhora perceptível para o consumidor na qualidade do conforto do veículo. / Eigenstructure assignment using full state or output feedback control had been object of study of many researchers during the second half of XX century. The most important works about eigenstructure assignment were reviewed, specially some applications within aerospace industry, that was the responsible for developing all the theory concerning pole and eigenvector placement. The review of the related theory was also based on the pioneering and most expressive works and were base for the methodology developed and described in this work. Which consists basically on the assignment of some desired eigensctructure of open loop linear systems modifying some parameters of the systems by means pseudo feedback of some outputs into inputs specifically defined. This methodology was applied to a 8 DOF vehicle model, a case of study, in order to adequate the system modes changing engine mounts parameters to improve the vehicle ride comfort, mainly eigenstructures about powertrain shake range frequencies.

In this study, the efficiency of linear and rotational tuned mass dampers (TMD) and lever type vibration isolators (LVI) in improving ride comfort is investigated based on a vehicle quarter-car model. TMDs reduce vibration levels by absorbing the energy of the system, especially at their natural frequencies. Both types of TMDs are investigated in the first part of this study. Although linear TMDs can be implemented more easily on suspension systems, rotational TMDs show better performance in reducing vibration levels / since, the inertia effect of rotational TMDs is higher than the linear TMDs. In order to obtain better results with TMDs, configurations with chain of linear TMDs are obtained in the second part of the study without changing the original suspension stiffness and damping coefficient. In addition to these, the effect of increasing the number of TMDs used in the chain configuration is investigated. Results show that performance deterioration at lower frequencies than wheel hop is reduced by using chain of TMDs. In the third part of this study, various configurations of LVIs with different masses are considered and significant attenuation of vibration amplitudes at both body bounce and wheel hop frequencies is achieved. Results show that TMDs improve ride comfort around wheel hop frequency while LVIs are quite efficient around body bounce frequency. Finally, parameter uncertainty due to aging of components and manufacturing defects are investigated.