Gas lift is a means of enhancing oil recovery from hydrocarbon reservoirs. Gas injected at the production riser base reduces the gravity component of the pressure drop and thereby, increases the supply of oil from the reservoir. Also, gas injection at the base of a riser helps to mitigate slugging and thus, improving the performance of the topside facility. In order to improve the efficiency of the gas lifting technique, a good understanding of the characteristics of gas-liquid multiphase flow in vertical pipes is very important. In this study, experiments of gas/liquid (air/water) two-phase flows, liquid/liquid of oil/water two-phase flows and gas/liquid/liquid (air/oil/water) three-phase flows were conducted in a 10.5 m high 52 mm ID vertical riser. These experiments were performed at liquid and gas superficial velocities ranging from 0.25 to 2 m/s and ~0.1 to ~6.30 m/s, respectively. Dielectric oil and tap water were used as test fluids. Instruments such as Coriolis mass flow meter, single beam gamma densitometer and wire-mesh sensor (WMS) were employed for investigating the flow characteristics. For the experiments of gas/liquid (air/water) two-phase flow, flow patterns of Bubbly, slug, churn flow regimes and transition regions were identified under the experimental conditions. Also, for flow pattern identification and void fraction measurements, the capacitance WMS results are consistent with those obtained simultaneously by the gamma densitometer. Generally, the total pressure gradient along the vertical riser has shown a significant decrease as the injected gas superficial velocity increased. In addition, the rate of decrease in total pressure gradient at the lower injected gas superficial velocities was found to be higher than that for higher gas superficial velocities. The frictional pressure gradient was also found to increase as the injected gas superficial velocity increased. For oil-water experiments, mixture density and total pressure gradient across the riser were found to increase with increasing water cut (ranging between 0 - 100%) and/or mixture superficial velocity. Phase slip between the oil and water was calculated and found to be significant at lower throughputs of 0.25 and 0.5 m/s. The phase inversion point always takes place at a point of input water cut of 42% when the experiments started from pure oil to water, and at an input water cut of 45% when the experiment’s route started from water to pure oil. The phase inversion point was accompanied by a peak increase of pressure gradient, particularly at higher oil-water mixture superficial velocities of 1, 1.5 and 2 m/s. The effects of air injection rates on the fluid flow characteristics were studied by emphasizing the total pressure gradient behaviour and identifying the flow pattern by analysing the output signals from gamma and WMS in air/oil/water experiments. Generally, riser base gas injection does not affect the water cut at the phase inversion point. However, a slight shift forward for the identified phase inversion point was found at highest flow rates of injected gas where the flow patterns were indicated as churn to annular flow. In terms of pressure gradient, the gas lifting efficiency (lowering pressure gradient) shows greater improvement after the phase inversion point (higher water cuts) than before and also at the inversion point. Also, it was found that the measured mean void fraction reaches its lowest value at the phase inversion point. These void fraction results were found to be consistent with previously published results.

Nach einer kurzen technischen Beschreibung der Mehrzweck-Thermohydraulikversuchsanlage TOPFLOW und der verwendeten Messtechnik werden die theoretischen Grundlagen zur Modellierung der Kondensation von Dampf in einer Wasserströmung erläutert. Dabei gehen die Autoren besonders auf die Auswahl geeigneter Modelle zur Beschreibung des Wärmeübergangs und der Zwischenphasengrenzfläche im Druckbereich zwischen 10 und 65 bar detailliert ein. Außerdem werden verschiedene Drift-Flux-Modelle auf ihre Tauglichkeit anhand von experimentellen Daten geprüft. Da Veränderungen thermodynamischer und strömungstechnischer Parameter hauptsächlich in axialer Richtung stattfinden, wurden diese Modelle in einen eindimensionalen Code eingebettet, mit dem der Strömungsverlauf entlang einer vertikalen Rohrleitung mit einer Länge von 8 m und einem Nenndurchmesser von 200 mm berechnet werden kann. Anschließend werden Aufbau und Funktion dieses Programms vorgestellt. Nachfolgend vergleichen die Autoren experimentelle und berechnete Strömungsverläufe bei der Kondensation von Dampf sowohl in einer unterkühlten Wasserströmung als auch nahe der Siedetemperatur. Dabei wird der Einfluss wichtiger Randbedingungen, wie z.B. Druck oder Primärblasengröße, auf die Kondensationsintensität analysiert. Eine Einschätzung der Fehlerbanden für die experimentellen Daten, die verwendeten Gittersensoren und die numerische Simulation schließen den Bericht ab.

Gas lift is a means of enhancing oil recovery from hydrocarbon reservoirs. Gas injected at the production riser base reduces the gravity component of the pressure drop and thereby, increases the supply of oil from the reservoir. Also, gas injection at the base of a riser helps to mitigate slugging and thus, improving the performance of the topside facility. In order to improve the efficiency of the gas lifting technique, a good understanding of the characteristics of gas-liquid multiphase flow in vertical pipes is very important. In this study, experiments of gas/liquid (air/water) two-phase flows, liquid/liquid of oil/water two-phase flows and gas/liquid/liquid (air/oil/water) three-phase flows were conducted in a 10.5 m high 52 mm ID vertical riser. These experiments were performed at liquid and gas superficial velocities ranging from 0.25 to 2 m/s and ~0.1 to ~6.30 m/s, respectively. Dielectric oil and tap water were used as test fluids. Instruments such as Coriolis mass flow meter, single beam gamma densitometer and wire-mesh sensor (WMS) were employed for investigating the flow characteristics. For the experiments of gas/liquid (air/water) two-phase flow, flow patterns of Bubbly, slug, churn flow regimes and transition regions were identified under the experimental conditions. Also, for flow pattern identification and void fraction measurements, the capacitance WMS results are consistent with those obtained simultaneously by the gamma densitometer. Generally, the total pressure gradient along the vertical riser has shown a significant decrease as the injected gas superficial velocity increased. In addition, the rate of decrease in total pressure gradient at the lower injected gas superficial velocities was found to be higher than that for higher gas superficial velocities. The frictional pressure gradient was also found to increase as the injected gas superficial velocity increased. For oil-water experiments, mixture density and total pressure gradient across the riser were found to increase with increasing water cut (ranging between 0 - 100%) and/or mixture superficial velocity. Phase slip between the oil and water was calculated and found to be significant at lower throughputs of 0.25 and 0.5 m/s. The phase inversion point always takes place at a point of input water cut of 42% when the experiments started from pure oil to water, and at an input water cut of 45% when the experiment’s route started from water to pure oil. The phase inversion point was accompanied by a peak increase of pressure gradient, particularly at higher oil-water mixture superficial velocities of 1, 1.5 and 2 m/s. The effects of air injection rates on the fluid flow characteristics were studied by emphasizing the total pressure gradient behaviour and identifying the flow pattern by analysing the output signals from gamma and WMS in air/oil/water experiments. Generally, riser base gas injection does not affect the water cut at the phase inversion point. However, a slight shift forward for the identified phase inversion point was found at highest flow rates of injected gas where the flow patterns were indicated as churn to annular flow. In terms of pressure gradient, the gas lifting efficiency (lowering pressure gradient) shows greater improvement after the phase inversion point (higher water cuts) than before and also at the inversion point. Also, it was found that the measured mean void fraction reaches its lowest value at the phase inversion point. These void fraction results were found to be consistent with previously published results.

Nach einer kurzen technischen Beschreibung der Mehrzweck-Thermohydraulikversuchsanlage TOPFLOW und der verwendeten Messtechnik werden die theoretischen Grundlagen zur Modellierung der Kondensation von Dampf in einer Wasserströmung erläutert. Dabei gehen die Autoren besonders auf die Auswahl geeigneter Modelle zur Beschreibung des Wärmeübergangs und der Zwischenphasengrenzfläche im Druckbereich zwischen 10 und 65 bar detailliert ein. Außerdem werden verschiedene Drift-Flux-Modelle auf ihre Tauglichkeit anhand von experimentellen Daten geprüft. Da Veränderungen thermodynamischer und strömungstechnischer Parameter hauptsächlich in axialer Richtung stattfinden, wurden diese Modelle in einen eindimensionalen Code eingebettet, mit dem der Strömungsverlauf entlang einer vertikalen Rohrleitung mit einer Länge von 8 m und einem Nenndurchmesser von 200 mm berechnet werden kann. Anschließend werden Aufbau und Funktion dieses Programms vorgestellt. Nachfolgend vergleichen die Autoren experimentelle und berechnete Strömungsverläufe bei der Kondensation von Dampf sowohl in einer unterkühlten Wasserströmung als auch nahe der Siedetemperatur. Dabei wird der Einfluss wichtiger Randbedingungen, wie z.B. Druck oder Primärblasengröße, auf die Kondensationsintensität analysiert. Eine Einschätzung der Fehlerbanden für die experimentellen Daten, die verwendeten Gittersensoren und die numerische Simulation schließen den Bericht ab.

The liquid fraction of foam is an important quantity in engineering process control and essential to interpret foam rheology. Established measurement tools for the liquid fraction of foam, such as optical measurement or radiography techniques as well as weighing the foam, are mostly laboratory-based, whereas conductivity-based measurements are limited to the global measurement without detailed spatial information of liquid fraction. In this work, which combines both types of measurement techniques, the conductivity-based wire-mesh sensor is compared with neutron radiography. We found a linear dependency between the liquid fraction of the foam and the wire-mesh readings with a statistical deviation less than 15%. However, the wire-mesh sensor systematically overestimates the liquid fraction, which we attribute to liquid bridge formation between the wires.

Multiphase flows are simultaneous flows of two or more immiscible fluids in a pipe or vessel. Multiphase flows occur in a wide variety of industrial applications, such as chemical reactors, power generation, oil and gas production or transportation, etc. In most of these applications, efficiency and process reliability depend not insignificantly on the composition and flow morphology of these multiphase flows. Therefore, accurate determination of parameters such as phase fractions and their spatial distribution, as well as measurement of volumetric or mass flow rates, is essential to optimize and ensure correct operation of the equipment. For a better prediction of flow characteristics of multiphase systems, the development and validation of analytical models and CFD codes for simulations of multiphase flows has been promoted for some time in thermofluid dynamics research. For this purpose, the in-depth analysis of multiphase flows with high spatial and temporal resolution is essential. However, to date, there is no universal sensor that can directly measure all the required flow parameters over the full range of all flow conditions. Therefore, several strategies have been developed to solve this problem. For pure measurement of fluid composition and mixture volume flow, for example, the fluid mixture is often conditioned before measurement by separation into individual phases or by homogenization. However, this does not allow any more information about the flow morphology. In situations where the fluid cannot be preconditioned, for example when investigating bubble size distributions or predicting plug flows, imaging techniques such as wire-mesh sensors therefore play an important role because they provide cross-sectional images of the flow in rapid succession. This information can be used to determine phase distributions and identify flow regimes, which in turn can serve as input to other sensors to find optimal operating points. In addition, such information is important for validating models and numerical simulations. Although wire-mesh sensors are very attractive and now widely used due to their high spatial and temporal resolution, the measurement signals obtained from the sensor can be corrupted by energy losses and channel crosstalk under certain conditions. Therefore, a better understanding of the real physical conditions when using wire-mesh sensors is essential to improve the measurement accuracy and to extend the range of applications, e.g., for the measurement of media with very high conductivities or for an accurate quantification of individual phases in three-phase flows. In the present work, the current limitations of existing wire-mesh sensor systems are investigated in detail, thus providing a basis for technical improvements and the development of new methods for better interpretation of the measured values of wire-mesh sensors. For this purpose, the electronic measurement principle and the real sensor geometries are first investigated with respect to inherent energy losses and channel crosstalk. Based on mixing models, a method for visualization and quantification of three-phase gas-oil-water flows even in the presence of dispersions is presented. In addition, nonlinearities of wire-mesh sensors are predicted for the first time by a hybrid model based on the finite element method, which also incorporates the real parameters of the electronic components of signal generation and measurement. This model is subsequently used to generate synthetic data and to test new correction methods. Finally, two methods are proposed to compensate for unavoidable energy losses. The first method allows inherent determination of energy losses that cannot be suppressed by further circuit optimization. The second method allows determination of the voltage drop caused by the impedance of the electrodes when measured in highly conductive liquids. Numerical and experimental analyses show an improvement in the measurement accuracy of wire-mesh sensors with respect to the average and local phase fractions. The deviations of the average phase fraction were reduced from more than 15% to less than 2% and the deviations in local measurements from more than 30% to less than 5%.:Abstract 3 Zusammenfassung 5 Statement of authorship 9 Acronyms 13 Symbols 15 1. Introduction 17 2. State of the science and technology 21 3. Wire-mesh sensor and experimental test facilities 43 4. Three-phase flow measurement based on dual-modality wire-mesh sensor 53 5. Wire-mesh sensor model based on finite-element method and circuit simulation 67 6. Analysis of non-linear effects in measurements of wire-mesh sensor 79 7. Methods for improving the measurement accuracy of wire-mesh sensors 87 8. Conclusions and outlook 97 Bibliography 101 Appendices 111 A. List of scientific publications 113

A ocorrência frequente de escoamentos multifásicos em tubulações tem motivado um grande interesse acadêmico nas últimas décadas. O caso particular de escoamentos líquidolíquido é geralmente encontrado na indústria do petróleo, onde uma série de aplicações envolve escoamentos óleo-água, tais como a produção de petróleo e seu transporte. No entanto, ele não tem recebido a mesma atenção quando comparado com escoamentos gás-líquido. Ainda não existe uma explicação física razoável para um número significativo de fenômenos observados em escoamento óleo-água, como o fenômeno de redução de atrito, observado em escoamento disperso, e a estrutura interfacial ondulada em escoamento estratificado. Os escoamentos trifásicos têm sido ainda menos estudados. Há técnicas de medição, desenvolvidas para escoamento gás-líquido, que supostamente são adaptáveis aos escoamentos líquido-líquido, mas várias delas ainda precisam de validação adequada. O sensor wire-mesh, um método híbrido baseado na medição de resistência ou capacitância, que combina medição local intrusiva da fração de fase e imagens tomográficas transversais, oferece uma boa resolução espacial e alta resolução temporal em comparação com outras técnicas atuais. Porém, a literatura existente em aplicações do sensor wire-mesh cobre quase apenas o escoamento gás-líquido e, até agora, não é possível avaliar o limite de viscosidade do fluido para a sua aplicação. Neste contexto, este projeto propõe o estudo de aspectos importantes da fenomenologia de escoamentos líquido-líquido e líquido-líquido-gás com o auxílio da tecnologia wire-mesh. O principal objetivo prático é a validação da técnica wire-mesh como ferramenta de referência para o desenvolvimento de instrumentação para aplicações em campos petrolíferos, com especial atenção devotada ao efeito da viscosidade do óleo sobre a confiabilidade da medição e à extensão da tecnologia para lidar com escoamentos óleo-água-gás. / The frequent occurrence of multiphase flows in pipes has motivated a great research interest over the last decades. The particular case of liquid-liquid flow is commonly encountered in the petroleum industry, where a number of applications involve oil-water flow such as crude oil production and transportation. However, it has not received the same attention when compared to gas-liquid flow. There is no reasonable physical explanation for a significant number of phenomena observed in oil-water flow, as the drag reduction phenomenon observed in dispersed flow and the interfacial wavy structure of stratified flow. Much less has been investigated when it comes to three-phase flow. Several measurement techniques that are supposed to be adaptable to liquid-liquid flow have been proposed recently, but many of them still need proper validation. The wire-mesh sensor, a hybrid impedance-based method that combines intrusive local measurement of phase fraction and tomographic cross-sectional imaging, offers good spatial resolution and high temporal resolution in comparison with other current techniques. However, the existing literature on wire-mesh sensor applications covers almost only the gas-liquid flow and, so far, it is not possible to evaluate the fluid-viscosity limit for its application. In that context, this project proposes the study of important aspects of liquidliquid and liquid-liquid-gas flow phenomenology with the aid of the wire-mesh technology. The main goal is the validation of the wire-mesh technique as a reference tool for the development of instrumentation for oilfield application, with especial attention paid to the effect of oil viscosity on measurement reliability and the extension of the technology for dealing with oil-water-gas flow.

O interesse em escoamento bifásico líquido-líquido aumentou recentemente, em especial devido às grandes perdas de energia envolvidas no transporte de petróleo, onde comumente uma mistura bifásica óleo-água é deslocada ao longo de grandes distancias. Embora este tipo de escoamento seja comum na indústria, não existem tantos trabalhos na literatura quanto os relacionados ao escoamento gás-líquido. Alguns estudos sobre escoamentos óleo-água reportam uma redução de atrito em dispersões e emulsões em regime turbulento sem adição de qualquer tipo de substancia química, mas a física por trás do fenômeno ainda não é bem compreendida. Neste trabalho, foi estudado o padrão de escoamento disperso óleo-água em tubulação horizontal, visando a obtenção de novos dados experimentais e um melhor entendimento do fenômeno de redução de atrito. Uma série de parâmetros considerados importantes para a caracterização do escoamento foi investigada: queda de pressão, fração volumétrica e sub-padrões de escoamento disperso. Apresentam-se dados de distribuição das fases e fração volumétrica in situ, obtidos através de um moderno sensor intrusivo, do tipo wire-mesh, baseado em medidas de capacitância (permissividade). Câmera de alta velocidade e técnica das válvulas de fechamento rápido foram utilizadas para validar os sinais do sensor. Um modelo prospectivo simplificado foi desenvolvido como uma tentativa de explicar a ocorrência do fenômeno de redução de atrito no padrão disperso óleo-água estudado. O modelo sugere que a presença de uma fina película de água rente a parede hidrofílica/oleofóbica do tubo poderia explicar a diminuição no gradiente de pressão bifásico observada. / The interest in two-phase liquid-liquid flow has increased recently mainly due to the petroleum industry where oil and water are often produced and transported together for long distances and the significant frictional pressure gradient involved. Liquid-liquid flows are present in a wide range of industrial processes; however, they have not been studied as intensively as gas-liquid flows. Drag reduction phenomenon in oil-water flows without the addition of any drag reduction agent has been detected in previous works, but the physics behind the phenomenon is yet not well understood. The aim of the research was to study the dispersed oil-water flow pattern in a horizontal pipe in order to better understand the phenomenon and the obtaining of new experimental data of oil-water dispersed flows. Important issues related to oil-water pipe flow were investigated: pressure drop, volume fraction and flow patterns. Phase distribution and holdup data were obtained by a new wire-mesh sensor based on capacitance (permittivity) measurements. A high-speed video camera and the Quick-Closing-Valves technique were used to compare and validate the signals of the wire-mesh sensor. A simplified mathematical model was proposed to explain the drag reduction phenomenon in the oil-water dispersed flow studied. The model suggests that the presence of a thin water film between the homogenously dispersed flow and the pipe wall could explain the observed decreases of the two-phase pressure gradient.

The test facility ROCOM (Rossendorf Coolant Mixing Model) has been built for the investigation of coolant mixing processes in the reactor pressure vessel of pressurised water reactors (PWR). ROCOM is a 1:5 model of the German PWR KONVOI and has been designed for a wide range of different mixing scenarios. ROCOM disposes of four loops with fully controllable coolant pumps. The test facility is operated with demineralised water. For the investigation of mixing, tracer solution (water labelled with salt) is injected into the facility. The transient distribution of the electrical conductivity is is measured at different positions of the flow path by means of wire-mesh sensor technique with high resolution in space and time. The measured conductivity is transformed into a dimensionless mixing scalar. The mixing at quasi-stationary conditions (constant loop mass flow rates) has been investigated in the presented experiments. That concerned nominal operation conditions, the operation with a reduced number of loops and the investigation of cold-water transients with running pumps and conditions of developed natural circulation. In special experimental series, the reproducibility of the results at identicla boundary conditions within the confidence intervalls has been shown. Further, the influence of various factors on the mixing has been investigated. This included the pressure losses at the core bottom plate, the global coolant flow level and the influence of the loop flow rate on the perturbed sector at the core inlet. An analysis of the measurement error of the used measurement technique completes the report.

O interesse em escoamento bifásico líquido-líquido aumentou recentemente, em especial devido às grandes perdas de energia envolvidas no transporte de petróleo, onde comumente uma mistura bifásica óleo-água é deslocada ao longo de grandes distancias. Embora este tipo de escoamento seja comum na indústria, não existem tantos trabalhos na literatura quanto os relacionados ao escoamento gás-líquido. Alguns estudos sobre escoamentos óleo-água reportam uma redução de atrito em dispersões e emulsões em regime turbulento sem adição de qualquer tipo de substancia química, mas a física por trás do fenômeno ainda não é bem compreendida. Neste trabalho, foi estudado o padrão de escoamento disperso óleo-água em tubulação horizontal, visando a obtenção de novos dados experimentais e um melhor entendimento do fenômeno de redução de atrito. Uma série de parâmetros considerados importantes para a caracterização do escoamento foi investigada: queda de pressão, fração volumétrica e sub-padrões de escoamento disperso. Apresentam-se dados de distribuição das fases e fração volumétrica in situ, obtidos através de um moderno sensor intrusivo, do tipo wire-mesh, baseado em medidas de capacitância (permissividade). Câmera de alta velocidade e técnica das válvulas de fechamento rápido foram utilizadas para validar os sinais do sensor. Um modelo prospectivo simplificado foi desenvolvido como uma tentativa de explicar a ocorrência do fenômeno de redução de atrito no padrão disperso óleo-água estudado. O modelo sugere que a presença de uma fina película de água rente a parede hidrofílica/oleofóbica do tubo poderia explicar a diminuição no gradiente de pressão bifásico observada. / The interest in two-phase liquid-liquid flow has increased recently mainly due to the petroleum industry where oil and water are often produced and transported together for long distances and the significant frictional pressure gradient involved. Liquid-liquid flows are present in a wide range of industrial processes; however, they have not been studied as intensively as gas-liquid flows. Drag reduction phenomenon in oil-water flows without the addition of any drag reduction agent has been detected in previous works, but the physics behind the phenomenon is yet not well understood. The aim of the research was to study the dispersed oil-water flow pattern in a horizontal pipe in order to better understand the phenomenon and the obtaining of new experimental data of oil-water dispersed flows. Important issues related to oil-water pipe flow were investigated: pressure drop, volume fraction and flow patterns. Phase distribution and holdup data were obtained by a new wire-mesh sensor based on capacitance (permittivity) measurements. A high-speed video camera and the Quick-Closing-Valves technique were used to compare and validate the signals of the wire-mesh sensor. A simplified mathematical model was proposed to explain the drag reduction phenomenon in the oil-water dispersed flow studied. The model suggests that the presence of a thin water film between the homogenously dispersed flow and the pipe wall could explain the observed decreases of the two-phase pressure gradient.