Delaying stall is always an attractive option in the aerospace industry. The major benefit of delaying stall is increased lift during takeoff and landings as well as during high angle of attack situations. Devices, such as fluidic oscillators, can be integrated into wing flaps to help delay the occurrence of stall by adding energized air to the airflow on the upper surface of the wing flap. The energized air from the oscillator allows the airflow to remain attached to the upper surface of the wing flap. The fluidic oscillator being integrated in this thesis is an active flow control device (AFC). One common method for integrating any device into a wing flap is to remove a section of the flap and mechanically secure the device. A current trend in the aerospace industry is the increased use of fiber-reinforced composites to replace traditional metal components on aircraft. The traditional methods of device integration cause additional complications when applied to composite components as compared to metal components. This thesis proposes an alternative method for integration of the AFC devices, which occurs before the fabrication of wing flaps is completed and they are attached to the aircraft wing. Seven design concepts are created to reduce the complications from using current methods of integration on composite wing flaps. The concepts are based on four design requirements: aerodynamics, manufacturing, maintenance, and structure. Four of the design concepts created are external designs, which place the AFC on the exterior surface of the wing flap in two types of grooved channels. The other three designs place the AFC inside the wing flap skin and are categorized as internal designs. In order for the air exiting the AFC to reach the upper surface of the wing flap, slots are created in the wing flap skin for the internal designs. Within each of the seven design concepts two design variants are created based on foam or ribbed core types. Prototypes were created for all of the external design AFC devices and the side inserted AFC and retaining pieces. Wing flap prototypes were created for the rounded groove straight AFC design, the semi-circular groove with straight AFC, and the side inserted AFC designs. The wing flaps were created using the VARTM process with a vertical layup for the external designs. The rounded groove and semi-circular groove prototypes each went through three generations of prototypes until an acceptable wing flap was created. The side inserted design utilized the lessons learned through each generation of the external design prototypes eliminating the need for multiple generations. The lessons learned through the prototyping process helped refine the designs and determine the ease of manufacturing to be used in the design evaluation. The evaluation of the designs is based on the four design requirements stated above. The assessment of the designs uses two levels of evaluation matrices to determine the most fitting design concept. As a result of the evaluation, all four of the external designs and one of the internal designs are eliminated. The two remaining internal designs' foam core and ribbed variants are compared to establish the final design selection. The vertically inserted AFC foam core design is the most fitting design concept for the integration of an AFC device into a composite wing flap.

A novel combined piezoelectric-composite actuator configuration is proposed and analytically modeled in this work. The actuator is a low complexity, active compliant mechanism obtained by coupling a modified star cross sectional configuration composite beam with a helicoidal bimorph piezoelectric actuator coiled around it. This novel actuator is a good candidate as a hinge tension-torsion bar actuator for a helicopter rotor blade flap or blade tip and mirror rotational positioning. In the wing tip case, the tip deflection angle is different only according to the aerodynamic moment depending on the hinge position of the actuator along the chord and applied voltage because there is no centrifugal force. For an active blade tip subject to incompressible flow and 2D quasi steady airloads, its twist angle is related not only to aerodynamic moment and applied voltage but also to coupling terms, such as the trapeze effect and the tennis racquet effect. Results show the benefit of hinge position aft of the aerodynamic center, such that the blade tip response is amplified by airloads. Contrary to this effect, results also show that the centrifugal effects and inertial effect cause an amplitude reduction in the response. Summation of these effects determines the overall blade tip response. The results for a certain hinge position of Xh=1.5% chord aft of the quarter chord point proves that the tip deflection target design range[-2,+2] can be achieved for all pitch angle configurations chosen.

Design denotes the transformation of an identified need to its physical embodiment in a traditionally iterative approach of trial and error. Conceptual design plays a prominent role but an almost infinite number of possible solutions at the outset of design necessitates fast evaluations. The traditional practice of empirical databases loses adequacy for novel concepts and an ever increasing system complexity and resource scarsity mandate new approaches to adequately capture system characteristics. Contemporary concerns in atmospheric science and homeland security created an operational need for unconventional configurations. Unmanned long endurance flight at high altitudes offers a unique showcase for the exploration of new design spaces and the incidental deficit of conceptual modeling and simulation capabilities. The present research effort evolves around the development of an efficient and accurate optimization algorithm for high aspect ratio wings subject to natural frequency constraints. Foundational corner stones are beam dimensional reduction and modal perturbation redesign. Local and global analyses inherent to the former suggest corresponding levels of local and global optimization. The present approach departs from this suggestion. It introduces local level surrogate models to capacitate a methodology that consists of multi level analyses feeding into a single level optimization. The innovative heart of the new algorithm originates in small perturbation theory. A sequence of small perturbation solutions allows the optimizer to make incremental movements within the design space. It enables a directed search that is free of costly gradients. System matrices are decomposed based on a Timoshenko stiffness effect separation. The formulation of respective linear changes falls back on surrogate models that approximate cross sectional properties. Corresponding functional responses are readily available. Their direct use by the small perturbation based optimizer ensures constitutive laws and eliminates a previously necessary optimization at the local level. The great economy of the developed algorithm makes it suitable for the conceptual phase of aircraft design.

The objective of this research is to verify the three degree of freedom capabilities of a bio-inspired quad flapping-wing micro aerial vehicle in simulation and in hardware. The simulation employs a nonlinear plant model and input-output feedback linearization controller to verify the three degree of freedom capabilities of the vehicle. The hardware is a carbon fiber test bench with four flapping wings and an embedded avionics system which is controlled via a PD linear controller. Verification of the three degree of freedom capabilities of the quad flapping-wing concept is achieved by analyzing the response of both the simulation and test bench to pitch, roll, and yaw attitude commands.

The conventional Mini and Large scale Unmanned Aerial Vehicle systems span anywhere from approximately 12 inches to 12 feet; endowing them with larger propulsion systems, batteries/fuel-tanks, which in turn provide ample power reserves for long-endurance flights, powerful actuators, on-board avionics, wireless telemetry etc. The limitations thus imposed become apparent when shifting to Micro Aerial Vehicles (MAVs) and trying to equip them with equal or near-equal flight endurance, processing, sensing and communication capabilities, as their larger scale cousins. The conventional MAV as outlined by The Defense Advanced Research Projects Agency (DARPA) is a vehicle that can have a maximum dimension of 6 inches and weighs no more than 100 grams. Under these tight constraints, the footprint, weight and power reserves available to on-board avionics and actuators is drastically reduced; the flight time and payload capability of MAVs take a massive plummet in keeping with these stringent size constraints. However, the demand for micro flying robots is increasing rapidly. The applications that have emerged over the years for MAVs include search&rescue operations for trapped victims in natural disaster succumbed urban areas; search&reconnaissance in biological, radiation, natural disaster/hazard succumbed/prone areas; patrolling&securing home/office/building premises/urban areas. VTOL capable rotary and fixed wing flying vehicles do not scale down to micro sized levels, owing to the severe loss in aerodynamic efficiency associated with low Reynolds number physics on conventional airfoils; whereas, present state of the art in flapping wing designs lack in one or more of the minimum qualities required from an MAV: Appreciable flight time, appreciable payload capacity for on-board sensors/telemetry and 6DoF hovering/VTOL performance. This PhD. work is directed towards overcoming these limitations. Firstly, this PhD thesis presents the advent of a novel Quad-Wing MAV configuration (called the QV). The Four-Wing configuration is capable of performing all 6DoF flight maneuvers including VTOL. The thesis presents the design, conception, simulation study and finally hardware design/development of the MAV. Secondly, this PhD thesis proves and demonstrates significant improvement in on-board Energy-Harvesting resulting in increased flight times and payload capacities of the order of even 200%-400% and more. Thirdly, this PhD thesis defines a new actuation principle called, Fixed Frequency, Variable Amplitude (FiFVA). It is demonstrated that by the use of passive elastic members on wing joints, a further significant increase in energy efficiency and consequently reduction in input power requirements is observed. An actuation efficiency increase of over 100% in many cases is possible. The natural evolution of actuation development led to invention of two novel actuation systems to illustrate the FiFVA actuation principle and consequently show energy savings and flapping efficiency improvement. Lastly, but not in the least, the PhD thesis presents supplementary work in the design, development of two novel Micro Architecture and Control (MARC) avionics platforms (autopilots) for the application of demonstrating flight control and communication capability on-board the Four-Wing Flapping prototype. The design of a novel passive feathering mechanism aimed to improve lift/thrust performance of flapping motion is also presented.

In dieser Projektarbeit geht es um die Abschätzung von Massen der Hauptbaugruppen großer ziviler Verkehrsflugzeuge (MTOM > 40 t), sowie um die Abschätzung der Betriebsleermasse. Die Projektarbeit analysiert die 2013 im Luftfahrttechnischen Handbuch (LTH) erschienene Massenschätzmethode MA 401 12-01 B von F. Dorbarth und vergleicht diese Methode mit anderen früher veröffentlichten Methoden, die von Fernandes da Moura bereits 2001 analysiert wurden. Für die Analyse werden ausgewählte Flugzeugmuster (A320-200, A330-200, A340-300 und B737-200) und deren tatsächliche Massen der Hauptbaugruppen sowie Betriebsleermassen genutzt. Die Abweichungen zwischen den berechneten und den tatsächlichen Massen werden für jede Methode in Diagrammen veranschaulicht. Es zeigt sich dabei, dass die Massenschätzmethode aus dem Luftfahrttechnischen Handbuch nur geringe Abweichungen im Vergleich zu den tatsächlichen Massen aufweist. Damit werden die eigenen Angaben zur Genauigkeit der LTH-Methode bestätigt. Die Abweichungen sind geringer als bei älteren und generelleren Methoden wie sie von Fernandes da Moura untersucht wurden. Dies entspricht der Erwartung, dass eine neuere Methode, die auf Flugzeuge einer bestimmten Art beschränkt ist, auch genauere Ergebnisse liefert. Insgesamt hat sich die LTH-Methode als übersichtliche und hinreichend genaue Methode zur Massenabschätzung im frühen Flugzeugentwurf erwiesen. Die Abweichungen lagen in der Regel unter 5 % und nur in Ausnahmefällen wurde eine Abweichung von 10 % überschritten.