This research focuses on effective decision-making for sustainable manufacturing design and management. The research contributes to the decision-making tools that can enable sustainability analysts to capture the aspects of the economic, environmental and social dimensions into a common framework. The framework will enable the practitioners to conduct a sustainability impact analysis of a real or proposed manufacturing system and use the outcome to support sustainability decision. In the past, the industries had focused more on the economic aspects in gaining and sustaining their competitive positions; this has changed in the recent years following the Brundtland report which centred on incorporating the sustainability of the future generations into our decision for meeting today's needs (Brundtland, 1987). The government regulations and legislation, coupled with the changes in consumers' preference for ethical and environmentally friendly products are other factors that are challenging and changing the way companies, and organisations perceive and drive their competitive goals (Gu et al., 2015). Another challenge is the lack of adequate tools to address the dynamism of the manufacturing environment and the need to balance the business' competitive goal with sustainability requirements. The launch of the Life Cycle Sustainability Analysis (LCSA) framework further emphasised the needs for the integration and analysis of the interdependencies of the three dimensions for effective decision-making and the control of unintended consequences (UNEP, 2011). Various studies have also demonstrated the importance of interdependence impact analysis and integration of the three sustainability dimensions of the product, process and system levels of sustainability (Jayal et al., 2010; Valdivia et al., 2013; Eastwood and Haapala, 2015). Although there are tools capable of assessing the performance of either one or two of the three sustainability dimensions, the tools have not adequately integrated the three dimensions or address the holistic sustainability issues. Hence, this research proposes an approach to provide a solution for successful interdependence impact analysis and trade-off amongst the three sustainability dimensions and enable support for effective decision-making in a manufacturing environment. This novel approach explores and integrates the concepts and principles of the existing sustainability methodologies and frameworks and the simulation modelling construction process into a common descriptive framework for process level assessment. The thesis deploys Delphi study to verify and validate the descriptive framework and demonstrates its applicability in a case study of a real manufacturing system. The results of the research demonstrate the completeness, conciseness, correctness, clarity and applicability of the descriptive framework. Thus, the outcome of this research is a simulation-based impact analysis framework which provides a new way for sustainability practitioners to build an integrated and holistic computer simulation model of a real system, capable of assessing both production and sustainability performance of a dynamic manufacturing system.

Ces dernières années, les coûts et la demande en énergie n’ont cessé d’augmenter. Par conséquent, l’humanité fait face à de graves menaces environnementales telles que l'augmentation des rejets de CO2. À cet égard, la communauté internationale doit parvenir à réduire de son empreinte carbone et à veiller à ce que les besoins en énergie thermique soient couverts de manière durable. D’importantes quantités de chaleur résiduaire à basse température (60 - 100°C) sont libérées quotidiennement dans l'atmosphère par de nombreuses installations industrielles. Les thermo-transformateurs de chaleur à absorption constituent un outil intéressant car ils peuvent revaloriser des chaleurs résiduaires pour produire de la chaleur utile pour le chauffage et la production d’eau chaude. Actuellement, les mélanges de travail utilisés dans les pompes à absorption sont les systèmes {ammoniac + eau} et {eau + bromure de lithium}. Cependant, ces deux fluides de travail présentent certains inconvénients tels que la toxicité, la cristallisation et la corrosivité. Par conséquent, il est important de rechercher de nouveaux mélanges de travail. Cette étude a pour objectif d’évaluer l’intérêt d’utiliser des mélanges constitués de liquides ioniques et d'eau au sein de thermo-transformateurs à absorption. Tout d'abord, les propriétés thermodynamiques de ces systèmes binaires (pression de vapeur, densité, capacité thermique et enthalpie d’excès) ont été mesurées dans un large domaine de température et de composition. Ces données expérimentales ont été corrélées à l’aide de modèles thermodynamiques adéquats. Ensuite, les performances de ces fluides de travail ont été évaluées. Les résultats montrent que les systèmes binaires {H2O + Ils} sont une alternative prometteuse aux fluides de travail traditionnels tels que {H2O + LiBr} / Recently, the cost and use of energy continually rise. Hence, humans are close to face serious environmental problems such as increasing CO2 discharges. In this regard, global community is to achieve the ambitious objective of reducing carbon footprint and to ensure that the heating demand is covered in a sustainable manner. Since, enormous amounts of low-temperature waste heat are released on daily bases from many industrial plants to the atmosphere at temperatures between 60 - 100°C. Absorption heat transformers (AHT) are interesting because they can recover low temperature waste heat from different industrial activities and renewable energy sources such as solar and geothermal. AHT can be used to upgrade waste heat to produce useful heat for heating and hot water supplies. Nowadays, the standard working pairs used for AHTs are {ammonia + water} and {water + lithium bromide}. However, both of the working pairs show questionable behavior such as toxicity, crystallization and corrosiveness. Therefore, exploring new working pairs which do not exhibit limitations become of great importance. This work includes an investigation to analyze the AHT systems using {water + ionic liquids} binary systems as working fluids. First, basic thermodynamic properties including vapor pressure, density, heat capacity as well as excess enthalpy of these binary systems were measured at various temperatures with different ionic liquid concentrations. The thermodynamic properties data were correlated by different equations, respectively. The correlated values were significantly consistent with the experimental data. Next, simulation of the AHT performance based on the thermodynamic properties of the new working pairs and on the mass and energy balance for each component of the system were performed. Results show that the {H2O + ILs} binary systems are promising alternatives to replace the already used {H2O + LiBr} working pairs

This diploma thesis deals with the issue of heat pumps as devices using low-potential heat of the surrounding environment for heating of buildings. In the theoretical part of the thesis there are described various types of these devices, the sources of low-potential heat and the possibilities of heat energy accumulation. The practical part of the thesis is focused on processing and evaluation of operational data of air/water heat pump used for heating of family house and assessment of importance of accumulation tank in heating system. Part of the thesis is also a proposal of optimization of heat pump control.

The introductory part of this diploma work contains a basic thought for the application of the heat pumps cascade connection and further I describe its function and define the notion of an optimum middle temperature.Then the direct comparison of two heats pumps cascade connection with an one-stage heat pump is shown there in a concrete example. The main part of the work is aimed to the determination of the most suitable variant for the heating and for the preparation of a hot service water in a benchmark family house. The systems of heatings are provided in options of a low-temperature floor heating and hot-water radiators. Both types of the heat pumps supply the warm to every heating system. It results into four possibles alternatives of the building heating.Besides of the alternatives mentioned above, a new variant of optimalised cascade connection was arisen during this work elaboration . The first stage of this connection which supplies the warm to the floor heating is disconnected out of the heating season and the second stage provides only a hot service water warming. The results of this work showed us that just this variant of a cascade connection causes savings in energy in comparison with an one-stage heat pump. In the conclusion of this work there are discussed the reached results and indicated the possibilities of a practical exploitation.

An approach to hybrid cooling technique is proposed using air jets which impinge on a triangular grooved surface with dry grooves and grooves containing water. One major application is for condensers of thermoelectric power plants. The heat and mass transfer analogy were successfully used to evaluate the simultaneous heat and mass transfer. Results showed that hybrid jet impingement produced high heat flux levels at low jet velocities and flow rates. Experimental results were used to characterize the resulting heat transfer under different conditions such as flow open area percentage, array orifices diameter and array to surface stand-off distance. The results have shown that jet impingement is capable of delivering high transfer rates with lower cooling cost rates compared to current industry conventional techniques. Water is efficiently used in hybrid jet impingement because evaporative energy is absorbed directly from the surface instead of cooling air to near wet-bulb temperature. / Master of Science / Array jet impingement cooling experiments were conducted on a triangular grooved surface with the surface at a constant temperature. Results showed that jet impingement can provide high transfer rates with lower rates of cooling cost in comparison to contemporary conventional techniques in the industry. Experiments on the triangular grooved surfaces were performed at dry and wet surface conditions. Under the dry conditions, the objective is to characterize the resulting heat transfer under varying operational conditions such as jet speed, array orifice diameter, array to surface stand-off distance, and flow open area percentage. Results from the triangular surface when dry showed less improvement in heat transfer than the rectangular grooved surface. A hybrid cooling technique approach was proposed and developed by using air jets impinging on a triangular grooved surface with the grooves containing water. The approach is being suggested and experimentally tested for its viability as an alternative to thermoelectric power plant cooling towers. Convection heat and mass transfer coefficients were experimentally measured for different wet coverage of the surface. Results showed that the hybrid jet impingement produced high heat flux levels at low jet velocities and flow rates. The highest heat transfer was consistently found with a 50% coverage of the surface. Hybrid jet impingement showed an improvement up to 500% in heat transfer as compared to jet impingement on a dry grooved surface.

Array jet impingement cooling experiments were performed on flat and grooved surfaces with the surface at a constant temperature. For the flat surface, power and temperature measurements were performed to obtain convection coefficients under a wide range of operating conditions such as jet speed, orifice to surface stand-of distance, and open area percentage. Cooling performance (CP) was calculated as the ratio between heat transfer and fan power. An empirical model was developed to predict jet impingement heat transfer taking into account the entrainment effects. Experimental results showed that jet impingement can provide high transfer rates with lower rates of cooling cost in comparison to contemporary conventional techniques in the industry. CP values over 279 were measured which are significantly higher than the standard values of 70 to 95 in current technology. The model enhanced prediction accuracy by taking into account the entrainment effects; an effect that is rarely considered in the literature. Experiments on the grooved surfaces were performed at dry and wet surface conditions. Under dry conditions, results showed 10%~55% improvement in heat transfer when compared to the flat surface. Improvement percentage tends to be higher at wider gaps between the array of orifices and the grooved surface. An improvement of 30%~40% was observed when increasing Re either by increasing orifice diameter or jet speed. Similar improvement was observed at higher flow open area percentages. No significant improvement in heat transfer resulted from decreasing the size of the grooves from 3.56mm to 2.54mm. Similarly, no noticeable change in heat transfer resulted from changing the relative position of the jets striking the surface at the top of the grooves to the bottom of the grooves. Deeper grooves with twice the depth gave statistically similar average heat transfer coefficients as shallower grooves. Under wet conditions, a hybrid cooling technique approach was proposed by using air jets impinging on a grooved surface with the grooves containing water. The approached is proposed and evaluated experimentally for its feasibility as an alternative for cooling towers of thermoelectric power plants. Convection heat and mass transfer coefficients were measured experimentally using the heat mass transfer analogy. Results showed that hybrid jet impingement provided high magnitudes of heat flux at low jet speeds and flow rates. High coefficients of performance CP > 3000, and heat fluxes > 8,000W/m2 were observed. Hybrid jet impingement showed 500% improvement as compared to jet impingement on a dry flat surface. CP values of hybrid jet impingement is 600% to 1,500% more as compared to performance of air-cooled condensers and wet cooling towers. Water use for hybrid jet impingement cooling is efficient since evaporation energy is absorbed from the surface directly instead of cooling air to near wet-bulb temperature. / PHD / This thesis explored the possibility of using air jets on the outside surface of a device that is used to condense steam. An experiment apparatus was used to imitate the conditions of steam condensation in the lab. A flat metallic surface was heated by placing an electric heater beneath it. The metallic surface was cooled using air jets coming out of orifices situated above the hot metallic surface. A fan, connected to an electric motor, was used to create the air jets. The amount of heat transfer was measured by measuring the electric power the heater consumed. This measured power was compared to the power needed to run the fan. The ratio of heat transfer to fan power is called the coefficient of performance CP. The CP values of more than 200 were obtained when air jets were used meaning that we need one kilowatt of mechanical power to remove 200 kilowatts of heat. This CP value is 300% more than the current technology used in the industry where CP ranges from 70 to 90. This means that we can build very efficient steam condensers for power plants. This type of condensers that uses air jets allows the power plant to be efficient and to be able to increase the amount of power generated without extra cost. Further enhancement of the CP can be achieved by making the hot surface grooved instead of flat with the grooves containing water. Air jets, coming out of orifices situated above the grooved surface, were used for cooling. The CP values of more than 3,000 were obtained when air jets were used with wet grooved surface. This CP values is 1,500% more than the current technology used in the industry. This type of condensers that uses air jets on wet grooves allows the power plant to be efficient and to be able to tremendously increase the amount of power generated without extra power and water costs.

Studien är utförd åt Freezing Food Småland Öland AB. Syftet med undersökningen var att ge förslag på åtgärder som minskar anläggningens energibehov samt att beräkna återbetalningstid för åtgärder. Genom användningen av simuleringsprogramvara tillsammans med data från praktiska mätningar så testades olika förändringar i anläggningen. Studien resulterade i förslag på en höjning av frysrumstemperaturen och temperaturen i LTB1. Dessa åtgärder höjer anläggningens köldfaktor och minskar energibehovet. Förslag för att få bukt på istillväxten är att isolera av komponenter så som rör och ventiler. Isolering ger en energibesparing och en minskad risk för korrosion. Genom belastningstester framkom det att kompressorerna arbetar ofördelaktigt så förslag på lämpliga driftområden togs fram för att öka verkningsgraden och minska underhållskostnaderna och energibehovet. Anläggningen visade sig vara väl dimensionerad mot transmissionsförluster men att golvvärmen står för en oproportionerligt stor del av förlusterna i förhållande till dess yta. / The study is conducted for Freezing Food Småland Öland AB. The purpose of the study was to propose measures to decrease the facility’s energy demand and to calculate the payback time for these suggestions. By means of using simulation software along with data from practical measurements different configurations in the facility were tested. The study resulted in suggestions consisting of an increase of the temperature in the freezing room and the temperature in LTB1.Those suggestions increases the facilities COP and decreases the energy consumption. Proposals to curb the ice growth are the insulation of components such as pipes and valves. Insulation results in a small decrease in energy demand but greatly increases the accessibility and also decreases the risk of corrosion. Through load tests conducted on the compressors it showed that the compressors were not driven in the optimal load range, suggestions were made for operation in a more favourable load range. Thus increasing the efficiency and cutting the maintenance costs. From the results it is shown that the facility is well built and dimensioned against thermal transmission. Though it turned out that the floor heating accounts for a disproportionate amount of the thermal transmission.

The diploma thesis deals with the issue of gas heat pumps. It provides a general survey of heat pumps in the first part and in the second part it aims on proposing settings of a gas heat pump for the given operating parameters. The proposed concept is applied to the specific case study of deployment in the industry with subsequent economic evaluation.

Actuellement, la plupart des fabricants de pompes à chaleur (PAC) fournissent les valeurs de coefficients de performances (COP) obtenus en laboratoire en conditions contrôlées et standardisées. Une méthode prometteuse, appelée méthode de mesure des performances dans la suite, d’évaluation des performances de PAC in situ, basée sur le bilan énergétique du compresseur, a été présentée par Tran et al. (2013). Cette méthode détermine le débit de fluide frigorigène et est compatible avec différents types de PAC, notamment air-air, et des cycles frigorifiques plus complexes.Tran et al. (2013) ont déterminé que l’incertitude sur l’évaluation de pertes thermiques du compresseur contribue à hauteur de 40% sur l’erreur d’estimation de la puissance thermique. L’objectif de cette thèse est d’établir une méthode simplifiée quant à l’instrumentation pour mesurer les pertes thermiques in situ. Pour cela, deux modèles numériques détaillés sont développés afin d’examiner la distribution de température sur l’enveloppe de deux types de compresseurs, scroll et rotary. Les mesures expérimentales fournies par un fabricant de compresseurs, Mitsubishi Heavy Industries (MHI), sont utilisées pour calibrer et valider les modèles numériques. Ces derniers permettent de définir deux protocoles de mesures différents pour les deux compresseurs. Ensuite, le protocole établi pour le compresseur rotary est intégré dans la méthode de mesures des performances. Les puissances thermiques calculées sont comparées avec des valeurs de référence, obtenues à partir d’un prototype en banc d’essai à EDF Lab Les Renardières. / Currently, most heat pump(HP) manufacturers provide coefficient of performance (COP) values obtained in laboratories under standardized controlled operating conditions. These COP values are not necessarily representative of those obtained on-field. A promising method, referred to as the performance assessment method, that measures heat pump performances in-situ based on compressor energy balance, was presented by Tran et al. (2013). The method determines refrigerant mass flow rate and has the capability of measuring performances of various HP types, such as air-to-air, as well as more complex refrigeration cycles. The method abstains from intrusive measurements, and is, therefore, perfectly suitable for in-situ measurements.As shown in the work of Tran et al. (2013), compressor heat losses account for 40% in the final uncertainty of performance values obtained with the performance assessment method. The objective of this thesis is to establish a rather simplified measurement method, in terms of instrumentation, that is used to determine compressor heat losses in-situ. For this purpose two detailed numerical models for assessing the temperature fields of the scroll and rotary compressor shells were developed. Experimental measurements obtained with the help of compressor manufacturer, Mitsubishi Heavy Industries (MHI), are used to validate and calibrate the numerical models. The developed numerical models allow to define two different measurement protocols for both compressors. Established compressor heat loss protocol for rotary compressor is then integrated in the performance assessment method and the obtained heating capacities are compared with reference measurements in an experimental test bench in EDF Lab Les Renardières.

Main goal of this work is familiarization with basic features of absorption heat pumps and it’s growing importance on the market. In the first part of the work there is a research for clarifying facts associated with such pumps. In the introduction there are descriptions of basic information from the field of heating industry and its connections to our systems. Next there is a brief analysis of price changes in electricity and heat in the last five years. Main part of the analytical section is a description of the used absorption system. Second part of the work is focused on the calculation of the absorption system itself. First there is calculated internal and external part of the device according to the parameters from GE Power s.r.o. After this step there are parametric studies based on changes of key parameters of the default device for a demonstration of the behavior of a heating pump. In the end of the work there is a integration of the unit into the heating cycle for variations including flue gas condenser and using a cooling water from the turbine condenser.