Este trabalho apresenta um conversor CC - CC baseado em Capacitores Chaveados de 6 fases e tempos intercalados com o objetivo de coletar energia fotovoltaica projetado em tecnologia CMOS de 130 nm para ser usado em aplicações em Internet das Coisas e Nós Sensores. Ele rastreia o máximo ponto de entrega de energia de um painel fotovoltaico policristalino de 3 cm x 3 cm através de modulação da frequência de chaveamento com o objetivo de carregar baterias. A razão da tensão de circuito aberto foi a estratégia de rastreio escolhida. O conversor foi projetado em uma tecnologia CMOS de 130 nm e alcança uma eficiência de 90 % para potencias de entrada maiores do que 30 mW e pode operar com tensões que vão de 1.25 até 1.8 V, resultando em saídas que vão de 2.5 até 3.6, respectivamente. Os circuitos periféricos também incluem uma proteção contra sobre tensão na saída de 3.6 V e circuitos para controle, que consomem um total máximo de potência estática de 850 A em 3.3 V de alimentação. O layout completo ocupa uma área de 300 x 700 m2 de silício. Os únicos componentes não integrados são 6x100 nF capacitores.

Power electronics have a significant role in modern electrical devices, for instance, hybrid electric vehicles. Power electronics are the technology in between the source and the load circuits and can convert the power from dc to ac or from dc to ac. There are also many types of dc-dc converters, like such as boost and buck converters, which exhibit switching ripple behavior. A boost converter increases the output voltage (with respect to the input voltage) and reduces the output current. A buck converter decreases the output voltage and increases the output current. Many models are used to predict the behavior of the boost and buck converters. The detailed (DET), state-space averaged (SSA), and generalized averaging method (GAM) models are capable of predicting the average behavior of dc-dc converters. For DET and GAM models, the rippling behavior can also be predicted. These models differ in terms of required run time, existence of constant equilibrium points, and accuracy. The DET model has a long run time and does not have constant equilibrium, but it is very accurate. The SSA technique is a mathematical and time-invariant model that capable of describing the behavior of a dc-dc boost converters. It can derive the small signal ac equations of a switching converter and is used to illustrate the average behavior of any linear or nonlinear system in converters. The SSA does not take extensive runtime simulation and has constant equilibrium points, and can be applied to continuous, discrete and sample data systems. The GAM model can predict the average and ripple behavior in power electronic systems and has constant equilibrium and fast run time. However, it has a numerical stability issue. The integrator stabilized multifrequency averaging (ISMFA) model is employed to solve the stability issue in the GAM model, but it is a complicated dynamic method and has restrictions in its process. In the present study, a simplified but stable GAM model is introduced to predict the average and ripple behavior of boost dc-dc converters and to overcome the limitations of other methods. In this work, the stabilized GAM model has been used for a dc-dc boost converters. The stability of the proposed model is analyzed. The performance of the improved GAM model is compared with the DET, SSA, and GAM models. The results show that the stabilized GAM model is stable with the additional poles created by the GAM assignable by parameter choice. The new GAM model predicts the same results as the existing GAM method without the underlying stability concerns. The stabilized GAM model exhibits constant ii equilibrium point and requires significantly lower run times than the DET model, but it is also able to predict the ripple performance of the converter. The stabilized GAM model does not take a long run time, is less complicated, has fewer restrictions, has constant equilibrium and internal stability, and has more straightforward implementation than other models, like the ISMFA model. It represents a suitable alternative to DET models when high accuracy simulations are desired without long simulation run times.

A system to improve efficiency performance of a DC-DC converter is simulated and built. The proposed system combines multiple DC-DC converters in parallel and implements a digital control scheme and load-share controller. A model of the system is developed in MATLAB Simulink and the model demonstrates the improved converter’s efficiency particularly at low load conditions. This simulation is then designed into a hardware system running three DC-DC converters in parallel, controlled by a microcontroller and a load-share controller. The hardware also confirms the simulation results, although some hardware refinements are evident as simulation results are superior. The system is designed to be scalable in the number of converters and the total output power, as well as being DC-DC converter topology-independent. Simulation results show the system maintaining better than 88 % efficiency over almost 90 % of the load range of the system. This system could be implemented where dynamic loads typically occur, such as in electric vehicle charging.

This thesis explores high voltage converter circuits for MEMS applications using micromachined devices. A novel MEMS based tunable DC-DC converter has been developed. Conventional high voltage converters based on charge pumps are unable to convert voltages to higher than few tens of volts due to power handling limitations of the CMOS components. In order to overcome this limitation a high voltage circuit has been proposed, which when integrated with micromachined switches will generate output voltages in the range of 100 Volts. The converter is based on a two phase switched capacitor circuit, and allows regulation of voltage conversion ratio. Three prototype circuits have been built for proof of concept. A test program has been written for synchronized CPLD based control of the switched capacitors. Individual capacitor fabrication technology is explored using two methods - Porous Silicon and DRIE processing. A micromachined capacitor bank has also been fabricated in silicon using a novel process sequence which provides for critical real estate savings and integration benefits. It enables on-chip integration of numerous microcapacitors, without losing customized configurability of the capacitor bank. The technique utilizes polyimide to facilitate lithography on a highly contoured surface. Plain capacitors have been fabricated on silicon with oxide-nitride-oxide stack being used as the dielectric to provide a building block for further fabrication of a variety of capacitors.

Digitally controlled switching DC-DC converters have recently emerged as an attractive alternative to conventional switching converters based on analog control techniques. This research focuses on eliminating the issues associated with the state of the art switching converters by proposing three novel control techniques: (1) a digitally controlled Buck-Boost converter uses a fully synthesized constant ON/OFF time-based fractional-N controller to regulate the output over a 3.3V-to-5.5V input voltage range and provides seamless transition from buck to buck-boost modes (2) a hysteretic buck converter that employs a highly digital hybrid voltage/current mode control to regulate output voltage and switching frequency independently (3) a 10MHz continuous time PID controller using time based signal processing which alleviates the speed limitations associated with conventional analog and digital. All the three techniques employ digitally assisted control techniques and require no external compensation thus making the controllers fully integrated and highly cost effective. / Graduation date: 2013 / Access restricted to the OSU Community at author's request from June 25, 2012 - June 25, 2014

In this dissertation, new high frequency link power conversion systems for the fuel cell power conditioning are proposed to improve the performance and optimize the cost, size, and weight of the power conversion systems. The first study proposes a new soft switching technique for the phase-shift controlled bi-directional dc-dc converter. The described dc-dc converter employs a low profile high frequency transformer and two active full-bridge converters for bidirectional power flow capability. The proposed new soft switching technique guarantees soft switching over wide range from no load to full load without any additional circuit components. The load range for proposed soft switching technique is analyzed by mathematical approach with equivalent circuits and verified by experiments. The second study describes a boost converter cascaded high frequency link direct dc-ac converter suitable for fuel cell power sources. A new multi-loop control for a boost converter to reduce the low frequency input current harmonics drawn from the fuel cell is proposed, and a new PWM technique for the cycloconverter at the secondary to reject the low order harmonics in the output voltages is presented. The performance of the proposed scheme is verified by the various simulations and experiments, and their trade-offs are described in detail using mathematical evaluation approach. The third study proposes a current-fed high frequency link direct dc-ac converter suitable for residential fuel cell power systems. The high frequency full-bridge inverter at the primary generates sinusoidally PWM modulated current pulses with zero current switching (ZCS), and the cycloconverter at the secondary which consists of only two bidirectional switches and output filter capacitors produces sinusoidally modulated 60Hz split single phase output voltage waveforms with near zero current switching. The active harmonic filter connected to the input terminal compensates the low order input current harmonics drawn from the fuel cell without long-term energy storage devices such as batteries and super capacitors.

Switching mode DC/DC converters are critical building blocks in portable devices and hence their power efficiency, accuracy and cost are a major issue. The primary focus of this thesis is to address these critical issues.This thesis focuses on the different methods of feedback control loop which are employed in the switching mode DC/DC converters such as voltage mode control and current mode control. It also discusses about the structure of buck converter and tries to find an efficient solution for stepping-down the DC voltage level in ultra-low power applications. Based on this analysis, a 20 MHz voltage mode DC/DC buck converter with an on-chip compensated error amplifier in 65 nm CMOS process is designed and implemented.The power efficiency has been improved by sizing the power switches to have a low parasitic output and gate capacitances to reduce the capacitive and gate-drive losses. Also the error amplifier biasing current is chosen a small value (12.5 μA) to reduce the power dissipations in the control loop of the system. The maximum 84% power efficiency is achieved at 1.1 V to 500 mV conversion, above 81% efficiency can be achieved at load current from 0.5 mA to 1.26 mA. Due to wide bandwidth error amplifier and proper compensation network the fast transient response with settling time around 45 μs is achieved.

This thesis work describes the implementation perspective of an integrated high efficiency DC-DC converter implemented in 65 nm CMOS. The implemented system employs the Buck converter topology to down-convert the input battery voltages. This converter offers its use as a power management unit in portable battery operated devices. This thesis work includes the description of a basic Buck converter along with the various key equations involved which describe the Buck operation as well as are used to deduce the requirements for the various internal building blocks of the system. A detailed description of the operation as well as the design of each of the building blocks is included. The implemented system can convert the input battery voltage in the range of 2.3 V to 3.6 V into an output supply voltage of 1.6 V. The system uses dual-mode feedback control to maintain the output voltage at 1.6 V. For the low load currents the PFM feedback control is used and for the higher load currents the PWM feedback control is used. This converter can supply load currents from 0 to 300 mA with efficiency above 85%. The static line regulation of the system is < 0.1% and the load regulation of the system is < 0.3%. A digital soft-start circuit is implemented in this system. The system also includes the capability to trim the output voltage in ~14 mV steps depending on the 4-bit input digital code.

Switching power converters are an indispensable part of every battery-operated consumer electronic product, nourishing regulated voltages to various subsystems. In these circuits, sensing the inductor current is not only necessary for protection and control but also is critical to be done in a lossless and accurate fashion for state-of-the-art advanced control techniques, which are devised to optimize transient response, increase the efficiency over a wide range of loads, eliminate off-chip compensation networks, and integrate the power inductor. However, unavailability of a universal, integrable, lossless, and accurate current-sensing technique impedes the realization of those advanced techniques and limit their applications. Unfortunately, use of a conventional series sense resistor is not recommended in high-performance, high-power switching regulators where more than 90% efficiency is required because of their high current levels. A handful of lossless current-sensing techniques are available but their accuracies are significantly lower than the traditional sense resistor scheme. Among available lossless but not accurate techniques, an off-chip, filter-based method that uses a tuned filter across the inductor to estimate current flow and its accuracy is dependent on the inductance and its equivalent series resistance (ESR) was selected for improvement because of its inherent continuous and low-noise operation. A schemes is proposed to adapt the filter technique for integration by automatically adjusting bandwidth and gain of an on-chip programmable gm-C filter to the off-chip power inductor during the system start-up through measuring the inductance and its ESR with on-chip generated test currents. The IC prototype in AMI s 0.5-um CMOS process achieved overall DC and AC gain errors of 8% and 9%, respectively, at 0.8 A DC load and 0.2 A ripple currents for inductors from 4 uH-14 uH and ESR from 48 mOhm to 384 mOhm when lossless, state-of-the-art schemes achieve 20 40% error and only when the nominal specifications of power component (power MOSFET or inductor) are known. Moreover, the proposed circuit improved the efficiency of a test bed current-mode controlled switching regulator by more than 2.6% at 0.8 A load compared to the traditional sense resistor technique with a 50 mOhm sense resistor.

The thesis is related to investigate characteristics and performance of a Z-source full bridge dc/dc converter which boosts the input voltage to a higher output voltage. Zsource structure increases the reliability of the converter according to current fed full bridge dc/dc converter and also reducing the complexity according to two stage design approach (boost followed by full bridge). Operating principles of the Z-source dc-dc converter is described by current and voltage waveforms of the components and mathematical expressions. Moreover, small signal models and transfer functions are derived for both continuous current mode (CCM) and discontinuous current mode (DCM) operations of the converter. Waveforms obtained, mathematical expressions, small signal models and transfer functions derived are confirmed by simulations. Performance of the converter and controller are both tested in laboratory prototype.