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One of the most commonly used mechanical systems is the internal combustion engine. Internal combustion engines dominate the automotive industry, and have numerous other applications in generation, transportation, etc. This thesis presents the development of a fault detection and diagnosis (FDD) system for use with an internal combustion engine valve train. A FDD system was developed with a focus on the valve impact amplitudes. Engine cycle averaging and band-pass filtering methods were tuned and utilized for improving the signal to noise ratio. A novel feature extraction method was developed that included a local RMS sliding window method and an adaptive threshold. Faults were seeded in the form of deformed valve springs, as well as abnormal valve clearances. The engine’s manufacturer specifies that a valve spring with 3 mm or more of deformation should be replaced. This thesis investigated the detection of a relatively small 0.5mm spring deformation. Valve clearance values were adjusted 0.1mm above and below the nominal clearance value (0.15mm) to test large clearance faults (0.25mm) and small clearance faults (0.05mm). The performance of the FDD system was tested using an instrumented diesel engine test bed. A comparison of numerous signal processing techniques and classification methods was performed. / Master of Applied Science (MASc)

Engine control systems aim to ensure satisfactory output performance whilst adhering to requirements on emissions, drivability and fuel efficiency. Model predictive control (MPC) has shown promising results when applied to multivariable and nonlinear systems with operational constraints, such as diesel engines. This report studies the torque generation from a mean-value heavy duty diesel engine with exhaust gas recirculation and variable-geometry turbocharger using state feedback linearization based MPC (LMPC). This is accomplished by first introducing a fuel optimal reference generator that converts demands on torque and engine speed to references on states and control signals for the MPC controller to follow. Three different MPC controllers are considered: a single linearization point LMPC controller and two different successive LMPC (SLMPC) controllers, where the controllers are implemented using the optimization tool CasADi. The MPC controllers are evaluated with the World Harmonized Transient Cycle and the results show promising torque tracking using a SLMPC controller with linearization about reference values.

Följande studie är gjord på uppdrag av Sjöfartsverket. I studien undersöktes hur en installation av ett Common Rail-system ombord på isbrytaren Ymer påverkat bränsleförbrukningen samt utsläppen av kväveoxider. Rådata som loggats ombord på Ymer har analyserat och bearbetat. Material och information från tillverkare, besättning samt teknisk chef på Sjöfartsverket, Albert Hagander har använts under studien. Tillsammans med uppmätta mätdata och tidigare gjord litteraturstudie stöds resultaten i studien. Det är ingen slump att system av Common Rail-typ redan är tillämpat inom de flesta branscher så som transport, personbilsindustri och jordbruk. Huvudsyftet med Common Rail är att minska bränsleåtgången samt minska utsläppen genom en renare och mer effektiv förbränning av bränslet.  Huvudsakligen undersöktes hur det nyinstallerade systemet påverkat bränsleförbrukningen och hur bränslebesparingen varierar med belastningen av maskinen. Vidare granskades hur utsläppen av kvävedioxider påverkats efter installationen. Problematiken med ökad NOx-produktion till följd av en högre förbränningstemperatur som Common Railsystemet medför diskuteras i rapporten. De resultat vi kommit fram till att en bränslebesparing kan göras ombord på Ymer genom att ersätta det gamla bränslesystemet med ett bränslesystem av Common Rail-typ. Vidare har installationen medfört andra förbättringar så som fartygsmaskinens reaktion på de många lastväxlingar som förekommer under isbrytning. / The following study has been carried out on behalf of Sjöfartsverket. The study examines how the installation of a common rail system on board the icebreaker Ymer affected fuel consumption and emissions of nitrogen oxides. The raw data logged on board Ymer was analyzed and processed. Materials and information from manufacturers, crew and the technical manager at the Swedish Maritime Administration, Albert Hagander have been used during the study. Together with measured data and previously made research study the findings of the study are supported. It is no coincidence that the system of the common rail type is already applied in most industries such as transport, car industry and agriculture. The main purpose of the Common Rail is to reduce fuel consumption and reduce emissions through cleaner and more efficient combustion of the fuel. We primarily examined how the newly installed system affected fuel consumption and the fuel savings will vary with the load of the machine. Furthermore, we examined how emissions of nitrogen oxides were affected after installation. The problem of increased NOx production due to a higher combustion temperature as the common rail system entails are discussed in the report. The result that was concluded was that fuel savings can be made on board Ymer by replacing the old fuel system with a common rail fuel type. Furthermore, the installation has brought other improvements such as ship machine's reaction to the many load changes that occur during icebreaking.

Este trabalho apresenta uma estratégia de controle coordenado para potência reativa e tensão terminal de um grupo moto gerador (GMG) para uso em um sistema de geração distribuída (GD). A partir da construção de uma superfície fuzzy, baseada no comportamento do erro e da derivada do erro de uma malha de controle, foi realizada a sintonia de controladores fuzzy PD+I para potências ativa e reativa e tensão terminal. O controlador coordenado fuzzy PD+I ajusta automaticamente a tensão nos terminais da máquina e a potência reativa fornecidas à rede de distribuição. A estratégia coordenada é dada através de um parâmetro que regula a malha de potência reativa a partir do erro de tensão terminal, priorizando o ajuste da tensão e ponderando a malha de controle de potência reativa. Para avaliar o desempenho do sistema de controle, a GD é conectada a uma rede de distribuição e submetida a eventos como entrada e saída de cargas locais. O conjunto de cargas locais é composto por um motor de indução, uma carga RLC e um retificador trifásico não controlado. Sete cenários foram simulados para avaliar a estratégia de controle em diferentes regimes de operação do GMG. Resultados para tensão terminal, fator de potência e fluxo de potências entre o sistema, as cargas e a rede, ilustram a eficiência da estratégia de controle apresentada. A estratégia de controle coordenado para potência reativa e tensão terminal se mostrou capaz de melhorar os índices de fator de potência controlando o fluxo de potência do barramento em que a GD estava conectada, sem prejudicar a tensão terminal do gerador, mantendo a GD em limites seguros de operação. / This work presents a coordinated control strategy to terminal voltage and reactive power for a diesel generation set used as a distributed gerenation system (DG). From desired control actions, a fuzzy surface was designed for fuzzy PD+I controllers. Fuzzy PD+I controllers automatically adjust the terminal voltage and the reactive power delivered to the grid. The coordinated control strategy weighs the control action for the reactive power through a variable parameter, prioritizing the terminal voltage adjustment. To illustrate the system control performance, the DG is connected to a grid dynamic model and the system is subjected to connection and disconnection of loads at the local bus. The local loads set was composed of an induction machine, a RLC load and an uncontrolled three-phase rectifier. Seven scenarios were simulated to evaluate the control strategy in different DG regime of operation. Results for terminal voltage, power factor and reactive power among the DG, the local loads and the grid, illustrates the control strategy efficiency improved the power factor by regulating the reactive power injected at the bus, maintaining the DG terminal voltage in safe operation limits.

In India, the expansion of industries and two-fold increase in motor vehicles over the last decade are posing a serious environmental crisis in the form of urban air pollution. Common pollutants include carbon monoxide, sulfur dioxide, chlorofluorocarbons (CFCs), and nitrogen oxides produced by industry and motor vehicles. Air pollution results from a variety of sources. The natural sources include volcanoes, forest fire, scattering soil, biological decay, lightning strikes, dust storms etc. and man-made sources include thermal power plants, vehicular exhausts, incinerators and various other industrial emissions. More than 60% of the air pollution is contributed by these man-made sources. Amongst the gaseous pollutants, the major concern and a challenging task is to control oxides of nitrogen, commonly referred to as NOx. In case of diesel engines, despite the modification in engine design and improvement in after treatment technologies, large amount of NOx continues is get emitted and attempts to develop new catalyst to reduce NOx have so far been less successful. Further, with the emission standards becoming more stringent, estimates are that NOx and particulate matter emission must be reduced by as much as 90%. In this context, the emergence of electrical discharge plasma technique in combination with the few existing technologies is providing to be economically viable and efficient technology. In this thesis emphasis has been laid on the discharge based non-thermal plasma for NOx removal. NOx from simulated gas mixture and actual diesel engine exhaust has been treated. The thesis mainly addresses the following issues. . • Performance evaluation of pipe-cylinder and wire-cylinder reactor for NOx removal . • Study of effect of plasma assisted adsorbent reactor on NOx removal . • Study of effect of adsorption and plasma based desorption using different adsorbent material and electrode configuration The first chapter provides introduction about the air pollutants and the existing NOx control technologies, a brief history of electric discharge plasma, a detailed literature survey and scope of the work. A detailed experimental setup consisting of voltage sources, gas system (simulated flue gas and diesel exhaust), gas analyzers, adsorbent materials are discussed in the second chapter. In the third chapter, NOx is treated by three different methods and are described in separate parts. In first part we have done a comparative study of NO/NOx removal using two different types of dielectric barrier discharge electrodes: a) wire-cylinder reactor, b) pipe-cylinder reactor. Investigations were first carried out with synthetic gases to obtain the baseline information on the NO/NOx removal with respect to the two geometries studied. Further, experiments were carried out with raw diesel exhaust under loaded condition. A high NOx removal efficiency 90% was observed for pipe-cylinder reactor when compared to that with wire-cylinder reactor, where it was 53.4%. In second part an analysis has been made on discharge plasma coupled with an adsorbent system. The cascaded plasma-adsorbent system may be perceived as a better alternative for the existing adsorbent based abatement system in the industry. During this study the exhaust is sourced from a diesel generator set. It was observed that better NO removal in a plasma reactor can be made possible by achieving higher average fields and subsequent NO2 removal can be improved using an adsorbent system connected in cascade with the plasma system. This part describes the various findings pertaining to these comparative analyses. The third and last part of chapter 3 consists of gas desorption from an adsorbent by non-thermal plasma, which is an alternative to conventional thermal desorption, has been studied in relation to diesel engine exhaust. In this process saturated adsorbent material is regenerated using high energetic electrons and excited molecules produced by non thermal plasma. The last Chapter lists out the major inferences drawn from this study.

Today's globally competitive market and its associated environmental and social issues of sustainable development are major challenges for the automobile industry. To meet them, the industry needs to invest in high performance development tools. For improving engine performance in terms of consumption and emission, the interactions between the subsystems of the engine air-path need to be understood. This thesis followed two major axes of research in this context. First, the problems related to the modeling of the global air-path system were studied, which include the airflow characteristics between the different subsystems of the air-path, high frequency combustion modeling and pulsating airflow, and estimation of the exhaust aerodynamic force on the vanes of variable geometry turbochargers (VGT). The detailed modeling study was used for developing an engine air-path simulator, which takes into account these interactions and predicts the influence of subsystems on the global air-path. The second axis of research was focused on modeling of mechatronic actuators of the air-path, taking into account their nonlinear behavior due to friction and changes in operating conditions. A generic nonlinear dynamic model was developed and included in the simulator. This model can be adapted to most commercial actuators. The complete simulator has been implemented using AMESim for engine and air-path modeling, and Simulink for control. It has been parameterized according to the specifications of a commercial diesel engine and validated against experimental data. Finally, robust local controllers were studied for actuator position control, aimed at guaranteeing the performance of the actuators under parametric uncertainty and external disturbances. An advanced controller was developed, which adapts to changes in friction characteristics of the actuator and external load changes. The performance of all controllers has been demonstrated experimentally.

This dissertation deals with a development of a laser welded common rail with a radially attached RPS sensor of pressure. The new concept required by Bosch Diesel s.r.o. Jihlava should be more modifiable and it should be easily integrated with the engine compartment. In this dissertation I suggested a number of concepts that I further analysed, verified in appropriate software, developed, and finally narrowed the selection down to the most suitable solution, which is recommended and justified in the conclusion.

Este trabalho apresenta uma estratégia de controle coordenado para potência reativa e tensão terminal de um grupo moto gerador (GMG) para uso em um sistema de geração distribuída (GD). A partir da construção de uma superfície fuzzy, baseada no comportamento do erro e da derivada do erro de uma malha de controle, foi realizada a sintonia de controladores fuzzy PD+I para potências ativa e reativa e tensão terminal. O controlador coordenado fuzzy PD+I ajusta automaticamente a tensão nos terminais da máquina e a potência reativa fornecidas à rede de distribuição. A estratégia coordenada é dada através de um parâmetro que regula a malha de potência reativa a partir do erro de tensão terminal, priorizando o ajuste da tensão e ponderando a malha de controle de potência reativa. Para avaliar o desempenho do sistema de controle, a GD é conectada a uma rede de distribuição e submetida a eventos como entrada e saída de cargas locais. O conjunto de cargas locais é composto por um motor de indução, uma carga RLC e um retificador trifásico não controlado. Sete cenários foram simulados para avaliar a estratégia de controle em diferentes regimes de operação do GMG. Resultados para tensão terminal, fator de potência e fluxo de potências entre o sistema, as cargas e a rede, ilustram a eficiência da estratégia de controle apresentada. A estratégia de controle coordenado para potência reativa e tensão terminal se mostrou capaz de melhorar os índices de fator de potência controlando o fluxo de potência do barramento em que a GD estava conectada, sem prejudicar a tensão terminal do gerador, mantendo a GD em limites seguros de operação. / This work presents a coordinated control strategy to terminal voltage and reactive power for a diesel generation set used as a distributed gerenation system (DG). From desired control actions, a fuzzy surface was designed for fuzzy PD+I controllers. Fuzzy PD+I controllers automatically adjust the terminal voltage and the reactive power delivered to the grid. The coordinated control strategy weighs the control action for the reactive power through a variable parameter, prioritizing the terminal voltage adjustment. To illustrate the system control performance, the DG is connected to a grid dynamic model and the system is subjected to connection and disconnection of loads at the local bus. The local loads set was composed of an induction machine, a RLC load and an uncontrolled three-phase rectifier. Seven scenarios were simulated to evaluate the control strategy in different DG regime of operation. Results for terminal voltage, power factor and reactive power among the DG, the local loads and the grid, illustrates the control strategy efficiency improved the power factor by regulating the reactive power injected at the bus, maintaining the DG terminal voltage in safe operation limits.