This thesis presents a numerical method for the simulation of fluid-structure interaction (FSI) problems on high-performance computers. The proposed method is specifically tailored to interactions between Newtonian fluids and a large number of slender viscoelastic structures, the latter being modeled as Cosserat rods. From a numerical point of view, such kind of FSI requires special techniques to reach numerical stability. When using a partitioned fluid-structure coupling approach this is usually achieved by an iterative procedure, which drastically increases the computational effort. In the present work, an alternative coupling approach is developed based on an immersed boundary method (IBM). It is unconditionally stable and exempt from any global iteration between the fluid part and the structure part. The proposed FSI solver is employed to simulate the flow over a dense layer of vegetation elements, usually designated as canopy flow. The abstracted canopy model used in the simulation consists of 800 strip-shaped blades, which is the largest canopy-resolving simulation of this type done so far. To gain a deeper understanding of the physics of aquatic canopy flows the simulation data obtained are analyzed, e.g., concerning the existence and shape of coherent structures.

Die experimentellen Untersuchungen zur Strömungs-Struktur-Interaktion kommen zu folgenden Ergebnissen. Die als entrainment bezeichnete Verhaltensweise von Fischen kann durch den gezielten Ausgleich von Auftriebs-, Widerstands- und einer erstmals nachgewiesenen Saugkraft und der damit verbundenen Reduzierung der lokomotorischen Energie erklärt werden. Des Weiteren zeigen die Experimente an einer wellenförmig bewegten Oberfläche, dass die Strömung an einem Wellenberg zyklisch zwischen laminarem und turbulentem Regime wechselt und dass diese Oszillation zur Reduzierung des Form- und Gesamtwiderstandes der geschleppten Oberfläche führt. Dünne, flexible Häutchen hairy flaps an der Rückseite eines Zylinders führen zu einer Änderung der Struktur der Wirbelablösung an diesem. Dadurch wird sowohl die auf den Zylinder wirkende Auftriebskraft als auch die Widerstandskraft um bis zu 65% reduziert. Für die Interaktion zwischen der Strömung um zwei hintereinander positionierte elastische Zylinder und ihrer Kinematik konnte die Synchronisierung (lock-in) ihrer Bewegung mit einer verbundenen Zerstörung der Wirbelstraße hinter dem zweiten Zylinder gezeigt werden.:Zusammenfassung 1 Conclusions 7 1. Einleitung und Zielsetzung 11 2. Messtechnische Grundlagen 17 2.1. Klassische Particle Image Velocimetry 18 2.2. Scanning Particle Image Velocimetry 20 2.3. Mirror Particle Tracking Velocimetry 21 2.4. Druckberechnung 35 3. Hydrodynamisches Modell des entrainments 37 3.1. Stand der Forschung 38 3.2. Experimenteller Aufbau 42 3.3. Ergebnisse 44 3.4. Zusammenfassung 51 4. Undulatorisch bewegte Oberflächen 53 4.1. Stand der Forschung 54 4.2. Mechanisches Modell 57 4.3. Experimenteller Aufbau 61 4.4. Ergebnisse 65 4.5. Zusammenfassung 74 5. Selbstadaptive elastische Klappen - hairy flaps 77 5.1. Stand der Forschung 78 5.2. Experimenteller Aufbau 82 5.3. Ergebnisse 86 5.4. Zusammenfassung 107 6. Umströmung stumpfer elastischer Körper 109 6.1. Stand der Forschung 110 6.2. Experimenteller Aufbau 116 6.3. Ergebnisse 120 6.4. Zusammenfassung 128 7. Ausblick 131 Abbildungsverzeichnis 135 Tabellenverzeichnis 141 Symbolverzeichnis 142 Literaturverzeichnis 146 A. Anhang 155 / The experimental investigations presented herein explain the behavioural adaptation of fish called entrainment for the first time. The results confirm a balance of lift-, drag- and a suction-force, explaining the reduction of locomotive energy. Furthermore, flow measurements around an undulating membrane affirm an oscillation between laminar and turbulent flow over one period of the motion and that this oscillation decreases the pressure- and drag-force of the towed membrane. Experiments on thin and flexible flaps attached at the lee-side of a cylinder, show that the flaps alter the natural vortex separation cycle in such a way that the vortices do not shed in a staggered side-by-side arrangement but in line in a row with the cylinder wake axis. Thus, flow fluctuations are reduced by 42% in stream-wise - and 35% in transversal direction at best, compared to a reference case without hairy-flaps. Finally, investigations on the flow around and on the kinematics of two flexible cylinders in a tandem arrangement demonstrate a synchronisation of their motion (lock-in), resulting in the destruction of the vortex-street behind the second cylinder.:Zusammenfassung 1 Conclusions 7 1. Einleitung und Zielsetzung 11 2. Messtechnische Grundlagen 17 2.1. Klassische Particle Image Velocimetry 18 2.2. Scanning Particle Image Velocimetry 20 2.3. Mirror Particle Tracking Velocimetry 21 2.4. Druckberechnung 35 3. Hydrodynamisches Modell des entrainments 37 3.1. Stand der Forschung 38 3.2. Experimenteller Aufbau 42 3.3. Ergebnisse 44 3.4. Zusammenfassung 51 4. Undulatorisch bewegte Oberflächen 53 4.1. Stand der Forschung 54 4.2. Mechanisches Modell 57 4.3. Experimenteller Aufbau 61 4.4. Ergebnisse 65 4.5. Zusammenfassung 74 5. Selbstadaptive elastische Klappen - hairy flaps 77 5.1. Stand der Forschung 78 5.2. Experimenteller Aufbau 82 5.3. Ergebnisse 86 5.4. Zusammenfassung 107 6. Umströmung stumpfer elastischer Körper 109 6.1. Stand der Forschung 110 6.2. Experimenteller Aufbau 116 6.3. Ergebnisse 120 6.4. Zusammenfassung 128 7. Ausblick 131 Abbildungsverzeichnis 135 Tabellenverzeichnis 141 Symbolverzeichnis 142 Literaturverzeichnis 146 A. Anhang 155

Behaviour prediction of hydraulic steel structures with the view to surrounding influences in various design dispositions is a fundamental condition for operational reliability assessment of the analyzed construction. Reliable characteristics of construction behaviour defined by the specification of its movement within changes caused by time and environmental influences is of great importance. In currently used engineering mechanics formulation it concerns setting the response of the defined construction or its part to the given time variable mechanic load. Required response values, which are necessary for evaluation terminal dispositions of capacity and usability of the construction, are trans-location and tension, or values thence derived. Calculation is basic means for response prediction of construction. The thesis presented deals with complex multi-physical behaviour problems of water supply constructions in fluid structure interaction. There are presented various approaches to calculations of static and dynamic qualities of constructions. These approaches are divided into so called “direct method”, which is based on direct connection between two physical fields and the calculation is performed by the method of final elements, and so called “indirect method” , which is based on connection of two physical fields by means of various interfaces, which are described in this thesis. In case of indirect method, the calculation of running liquid is performed by the method of final volumes and the construction calculation is performed by the method of final elements. Within the scope of this thesis, static and dynamic responses of water supply constructions have been solved with the use of the above mentioned approaches. The results of the calculations in the scope of this thesis have been compared with the findings of performed experiments. The final part of the thesis describes the results and generalized findings gathered from the tasks by various approaches.

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Der mit flüssigem Natrium gefüllte Druckbehälter eines Präzessionsexperimentes unterliegt im Betrieb einer Vielzahl an Belastungen. Neben den aus der Rotation und Präzession resultierenden Fliehkräften und dem gyroskopischen Moment müssen ebenfalls die fertigungsbedingten Unwuchten sowie die Fluid-Struktur-Interaktion berücksichtigt werden. Darüber hinaus stellen die bei der Erwärmung bzw. Abkühlung auftretenden thermischen Spannungen eine wesentliche Beanspruchung dar. Es wird ein Algorithmus vorgestellt, der es ermöglicht, alle diese transienten und winkelabhängigen Lasten bei minimalem Rechenaufwand in den Berechnungsprozess einzubeziehen und die für den statischen und zyklischen Festigkeitsnachweis nach FKM-Richtlinie maßgeblichen Beanspruchungen zu identifizieren. Dies ermöglicht die vollflächige Berechnung des Auslastungsgrades in ANSYS Workbench.

In diesem Beitrag wird die Wirksamkeit statischer Mischer in verschiedenen Anordnungen und Strömungskonfigurationen untersucht. Auf Grundlage umfangreicher numerischer Untersuchungen werden die Anwendungsgrenzen von spiralförmigen statischen Mischern zur Verbesserung des Wärmeübergangs in Kühlkanälen von Werkzeugmaschinen aufgezeigt. Die numerischen Simulationen wurden mit der kommerziellen Computational-Fluid-Dynamics (CFD)-Software, ANSYS Fluent 2020 R2, durchgeführt. Diese Studie zeigt, dass es einen optimalen Anwendungsbereich für statische Mischer als Wärmeaustauschverstärker in Abhängigkeit von der Strömungsgeschwindigkeit, dem übertragenen Wärmestrom und der Wärmeleitfähigkeit des Werkzeugs gibt. Die Untersuchungen in diesem Beitrag beschränken sich auf einphasige Strömungen in kreisförmigen Querschnitten und geraden Kanalgeometrien. Als repräsentatives Anwendungsbeispiel für eine Werkzeugmaschine wird die Kühlung eines einfachen Spritzgießwerkzeugs untersucht. Die durchgeführten Analysen zeigen, dass der Einsatz von statischer Mischelemente zur Verbesserung der Wärmeübertragung sehr effektiv ist, insbesondere bei Strömungen mit niedrigen bis mittleren Reynoldszahlen, konturnaher Kühlung, hohen Wärmestromwerten sowie hoher Wärmeleitfähigkeit des Werkzeugmaterials. / In this contribution, the effectiveness of helical static mixers in different arrangements and flow configurations/regimes is explored. By means of a thorough numerical analysis the application limits of helical static mixers for the heat transfer enhancement inside cooling channels of machine tools is provided. The numerical simulations were processed with the commercial finite volume Computational Fluid Dynamics (CFD) code, ANSYS Fluent 2020 R2. This study shows that there exists an optimal range of application for static mixers as heat exchange intensifier depending on the flow speed, the transmitted heat flow and the thermal conductivity of the tool. The investigations of this contribution are restricted to single-phase flow in circular cross-sections and straight channel geometries. As a representative application example for a machine tooling, the cooling of a simple injection mould is investigated. The research carried out reveals that the application of static mixing elements for enhancement of heat transfer is very effective, particularly for fluid flow with low to medium Reynolds numbers, close-contour cooling, high values of heat fluxes as well as high thermal conductivity of the tooling material.

Flow-induced vibration caused by fully developed pipe flow has been recognized, but not fully investigated under turbulent conditions. This thesis focuses on the development of a numerical Fluid-Structure Interaction (FSI) model that will help define the relationship between pipe wall vibration and the physical characteristics of turbulent flow. Commercial FSI software packages are based on Reynolds Averaged Navier-Stokes (RANS) fluid models, which do not compute the instantaneous fluctuations in turbulent flow. This thesis presents an FSI approach based on Large Eddy Simulation (LES) flow models, which do compute the instantaneous fluctuations in turbulent flow. The results based on the LES models indicate that these fluctuations contribute to the pipe vibration. It is shown that there is a near quadratic relationship between the standard deviation of the pressure field on the pipe wall and the flow rate. It is also shown that a strong relationship between pipe vibration and flow rate exists. This research has a direct impact on the geothermal, nuclear, and other fluid transport industries.

Modelling the full event of an underwater explosion (UNDEX) is complex and requires advanced modelling methods in order to achieve accurate responses. The process of an UNDEX includes a series of events that has to be considered. When a detonation is initiated, a shock-wave propagates and the rest products from the explosive material creates a gaseous bubble with high pressure which pulsates and impacts the surroundings. Reflections of the initial shock-wave can also appear if it hits the sea floor, water surface or other obstacles. There are different approaches how to numerically model the impact of an UNDEX on a structure, some with analytical approaches without a water domain and others where a water domain has to be modelled. This master’s thesis focuses on two modelling methods that are available in the finite element software LS-DYNA. The simpler method is called Sub-Sea Analysis (SSA) and does not require a water domain, thus it can be beneficial to use in an early design stage, or when only approximated responses are desired. To increase the accuracy, a more complex method called S-ALE can be used. By implementing this method, the full process of an UNDEX can be studied since both the fluid domain and explosive material are meshed. These methods are studied separately together with a combination of them. Another important aspect to be considered is that oscillations of a structure submerged in water differs from the behavior it has in air. Depending on the numerical method used, the impact of the water can be included. Natural frequencies of structures submerged in water are studied, how it changes and how the methods takes this into account. To verify the numerical models, experiments were executed with a cylindrical test object where the distance and weight of charge were altered through out the test series. It was found that multiple aspects affects the results from the experiments, that are not captured in the numerical models. These aspects have for instance to do with reflections, how accurate the test object is modelled and the damping effects of the water. It is concluded that the numerical models are sensitive when small charges and fragile structures are studied. High frequency oscillations were not triggered in the experiment but found for both methods. It should be further investigated if the methods are more accurate for larger charges and stronger structures. Experiments with larger water domain would also be beneficial to reduce effects from reflections, as well as a more accurate model of the cylinder in the simulations.

<p>Positive displacement machines (PDMs) operate based on the principle of positive displacement, which necessitates a periodic alteration of volume. This volume variation is accomplished through relative motion between machine components. PDMs find extensive applications in diverse domains, encompassing fluid power systems, lubrication systems, fluid transport systems, fuel injection systems, and more. The primary distinction among PDMs lies in the geometric mechanisms employed for fluid displacement, as well as the flow distribution mechanisms they employ. PDMs can be broadly classified into piston machines, vane machines, screw machines, and gear machines. In fluid power systems, the most commonly used PDMs are the piston and gear machines. Piston machines can be further classified into radial piston machines, in-line piston machines, and axial piston machines. The most commonly used piston machines are the axial piston machine owing to their superior efficiency and compactness. Gear machines can be further classified into external gear machines, internal gear machines, and annular gear machines. The most commonly used gear machine is the external gear machine owing to its price.</p> <p><br></p> <p>PDMs typically involve multiple solid bodies in relative motion, with micron-level gaps between them. These gaps, known as lubricating interfaces, present a significant design challenge during the machine development process. They are a primary source of power losses and play a crucial role in determining the efficiency and durability of the machine. The lubricating interfaces must effectively balance loads and maintain a high-pressure fluid seal. Achieving this delicate balance necessitates a comprehensive understanding of the underlying physical phenomena. Lubricating interfaces generate substantial heat due to viscous dissipation, which directly impacts the operation of the entire machine. The viscosity of the working fluid rapidly decays with temperature, causing the warmer fluid within the lubricating interface to possess lower viscosity. Consequently, it can support lesser loads and is more prone to leakage. Moreover, as the solid bodies enclosing the warmer fluid heat up, they undergo thermal expansion, further changing the clearance and leading to a decline in performance. Additionally, the elevated temperature of the fluid within the lubricating interface affects the compressibility of the displacement chamber fluid, thereby influencing the pressurization characteristics of the entire unit. Thus, thermal effects play a critical role in the performance of PDMs.</p> <p><br></p> <p>  The ever-increasing market demand for more compact, efficient, and reliable designs requires a continuous process of design improvements over previous designs, and sometimes completely new designs. Sophisticated simulation tools are a necessity for such a design process. Additionally, these simulation tools also prove to be valuable in formulating design modifications in case of underperforming designs. Due to the complexity associated with the operation of such units, the simulation tools need to capture a wide variety of physical phenomena. Over the past few decades, owing to the increasing computing power of the desktop computer, several simulation tools have been proposed across the literature to aid the design process of such machines with each having limitations of their own.</p> <p><br></p> <p>  The objective of the present thesis is to propose a modeling approach that assists in the design process of positive displacement machines, addressing various limitations identified in the existing literature. The approach is intentionally designed to be generic, enabling its application across a diverse range of positive displacement machines. The modeling approach encompasses three distinct domains: the displacement chamber fluid domain, the lubricating interface fluid domain, and the solid domain. A novel thermal model that integrates all three domains is introduced. </p> <p><br></p> <p>  To validate the effectiveness of the proposed modeling approach, two separate validation studies are conducted. The first study focuses on a model for an isolated piston/cylinder interface of an axial piston machine, operating under the mixed lubrication regime. The model demonstrates a strong agreement with the measured data. The second study involves steady-state measurements of an entire axial piston machine. The model is validated by comparing the steady-state flow characteristics and temperature distribution on the valveplate, both of which are accurately captured by a single fully coupled model. The modeling approach developed in this study, specifically, the energy conservation in the lubricating interface, heat transfer in the solid bodies, and thermal deformation in the solid bodies are all generalized for applicability in different types of PDMs. However, the results presented in this thesis pertain to an axial piston machine.</p>