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Investigations on Stacked Multilevel Inverter Topologies Using Flying Capacitor and H-Bridge Cells for Induction Motor DrivesViju Nair, R January 2018 (has links) (PDF)
Conventional 2-level inverters have been quite popular in industry for drives applications. It used pulse width modulation techniques to generate a voltage waveform with high quality. For achieving this, it had to switch at high frequencies and also the switching is between 0 and Vdc. Also additional LC filters are required before feeding to a motor. 3-phase IM is the work horse of the industry. Several speed control techniques have been established namely the V/f control technique and for high performance, vector control is adopted.
An electric drive system comprises of a rectifier, inverter, a motor and a load. each module is a topic by itself. This thesis work discusses the novel inverter topologies to overcome the demerits of a conventional 2-level inverter or even the basic multilevel topologies, for an electric drive. The word ‘multilevel’ itself signifies that inverter can generate more than two levels. The idea was first originated by Nabae, Takahashi and Akagi to bring an additional voltage level so that the waveform becomes a quasi square wave. This additional voltage level brought additional benefits in terms of reduced dv/dt and requirement of low switching frequency. But this was not without any cost. The inverter structure is slightly more complicated than a 2-level and also required more devices. But the advantage it gave was superior enough to such an extent that the above topology (popularly known as NPC) has become quite popular in industry. This topology was later modified to equalize the semiconductor losses among switches by replacing the clamping diodes with controllable switches and such topologies are popularly known as Active NPCs (ANPCs) because of the replacement of diodes with active switches.
3-level flying capacitors were then introduced where the additional voltage level is provided using charged capacitors. But this capacitor voltage has to be maintained at its nominal value during the inverter operation. An additional floating capacitor, which is an electrolytic capacitor is needed for this. Increasing the number of electrolytic capacitors reduces the reliability of the inverter drive since they are the weakest link in any inverters and its count has to be kept to the minimum.
By using a H-bridge cell in each of the three phases, three voltage levels can be easily obtained.This is commonly known as Cascaded H-bridge (CHB) multilevel inverter.
The above three topologies have been discussed with respect to generation of three pole voltage levels and these topologies are quite suited also. A higher number of voltage levels will reduce the switching frequency even lesser and also the dv/dt. On increasing the number of levels further and further, finally the inverter need not do any PWM switching and just generating the levels is sufficient enough for a good quality waveform and also low dv/dt. But when the above topologies are scaled for more than three voltage levels, all of them suffer serious drawbacks which is briefly discussed below.
The diode clamped inverter (known as NPC if it is 3-level), when extended to more than three levels suffers from the neutral point balancing issue and also the count of clamping diodes increase drastically. FC inverters, when extended beyond 3-level, the number of electrolytic capacitors increases and also balancing of these capacitors to their nominal voltages becomes complicated. In the case of multilevel CHB, when extended beyond 3-level, the requirement of isolated DC sources also increases. To generate isolated supplies, phase shifting transformer and 8, 12 or 24 pulse diode rectifier is needed which increases the weight , size and cost of the drive. Therefore its application is limited.
In this thesis, the aim is to develop a novel method to develop a multilevel inverter without the drawbacks faced by the basic multilevel topologies when scaled for higher number of voltage levels. This is done through stacking the basic or hybrid combination of these basic multilevel topologies through selector switches. This method is experimentally verified by stacking two 5-level inverters through a 2-level selector switch (whose switching losses can be minimized through soft cycle commutation). This will generate nine levels.Generating 9-levels through scaling the basic topologies is disadvantageous, the comparison table is provided in the thesis. This is true for any higher voltage level generation. Each of the above 5-level inverter is developed through cascading an FC with a capacitor fed H-bridge. The device count can be reduced by making the FC-CHB module common to the selector switches by shifting the selector switches between the DC link and the common FC-CHB module. Doing so, reduces the modular feature of the drive but the device count can be reduced. The FFT plot at different frequencies of operation and the switching losses of the different modules-FC, CHB and the selector switches are also plotted for different frequencies of operation.
The next step is to check whether this method can be extended to any number of stackings for generation of more voltage levels. For this, a 49-level inverter is developed in laboratory by stacking three 17-level inverters. Each of the 17-level inverter is developed by cascading an FC with three CHBs. When there are 49 levels in the pole voltage waveform, there is no need to do any regular PWM since the output waveform will be very close to a sine wave even without any PWM switching. The technique used is commonly known in literature as Nearest Level Control (NLC). This method of stacking and cascading has the advantage that the FC and the CHB modules now are of very low voltages and the switching losses can be reduced. The switching losses of the different modules are calculated and plotted for different operating frequencies in the thesis. To reduce the voltages of the modules further, a 6-phase machine has been reconfigured as a 3-phase machine, the advantage being that now the DC link voltage requirement is half of that needed earlier for the same power. This further reduces voltages of the modules by half and this allows the switches to be replaced with MOSFETs, improving the efficiency of the drive. This topology is also experimentally verified for both steady state and transient conditions.
So far the research focussed on a 3-phase IM fed through a stacked MLI. It can be observed that a stacked MLI needs as many DC sources as the number of stackings. A 6-phase machine apart from reduced DC link voltage requirement, has other advantages of better fault tolerant capability and better space harmonics. They are serious contenders for applications like ship propulsion, locomotive traction, electric vehicles, more electric aircraft and other high power industrial applications. Using the unique property of a 6-phase machine that its opposite windings always draw equal and opposite current, the neutral point (NP) (formed as a result of stacking two MLIs) voltage can be balanced. It was observed that the net mid point current drawn from the mid point can be made zero in a switching interval. It was later observed that with minimal changes, the mid point current drawn from the NP can be made instantaneously zero and the NP voltage deviation is completely arrested and the topology needs only very low capacity series connected capacitors energized from a single DC link. This topology is also experimentally
verified using the stacked 9-level inverter topology discussed above but now for 6-phase
application and experimental results are provided in the thesis. Single DC link enables direct back to back conversion and power can be fed back to the mains at any desired power factor.
All the experimental verification is done on a DSP (TMS320F28335) and FPGA
(Spartan 3 XCS3200) platform. An IM is run using V/f control scheme and the above
inverter topologies are used to drive the motor. The IGBTs used are SKM75GB123D
for the stacked 9-level inverter in the 3-phase and 6-phase experiments. For the 49-level inverter experiment, MOSFETs-IRF260N were used. Both steady state and transient
results ensure that the proposed inverter topologies are suitable for high power applications.
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Performance evaluation and improvement of grid-connected technologyRaji, Atanda Kamoru January 2012 (has links)
Dissertation (DTech(Electrical Engineering))--Cape Peninsula University of Technology, 2012 / The confluence of the limited resources of fossil fuels (e.g. coal, oil and natural gas), environmental degradations leading to climate change, security of supplies and fossil fuels high costs have demanded a tremendous efforts on humanity to seek for a sustainable and unlimited natural energy sources. Amongst these renewable energy sources stands out solar energy because of its ubiquitousness. Solar energy is converted to DC electricity by the photovoltaic effect. Photovoltaic (PV) power systems installed in commercial and industrial buildings are a good example of distributed power generation. Here the energy consumption and production match and thus electricity taken from the grid during daytime peak hours can be reduced. This is beneficial as the transmission losses in the grid are avoided and also transmission need is reduced. The cost effectiveness of a solar energy system has hindered its wide adoption and deployment in terms of the initial capital cost even though it has a zero energy cost and very minimal operating and maintenance costs. Different governments have instituted many financial incentives for fast adoption of PV systems for both residential and commercial applications. However, all these incentives are not sustainable in the longer term forecast. For PV system to attain grid parity requires more than unsustainable approach of many governments providing time limited subsidies. The technical solution to the problem is to reduce the overall system cost through technical innovations. One such method is the adoption of transformerless inverter technology as the grid interface system. Transformerless inverter topology provides galvanic isolation through innovative inverter topology and switching strategies that eliminates problems created by not employing the service of transformer.
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Investigations on Hybrid Multilevel Inverters with a Single DC Supply for Zero and Reduced Common Mode Voltage Operation and Extended Linear Modulation Range Operation for Induction Motor DrivesArun Rahul, S January 2016 (has links) (PDF)
Multilevel inverters play a major role in the modern day medium and high power energy conversion processes. The classic two level voltage source inverter generates PWM pole voltage output having two levels with strong fundamental component and harmonics centered around the switching frequency and its multiples. With higher switching frequency, its components can be easily filtered and results in better Total harmonic distortion (THD) output voltage and current. But with higher switching frequency, switching loss of power devices increases and electromagnetic interferences also increases. Also in two level inverter, pole voltage switches between zero and DC bus volt-age Vdc. This switching results in high dv=dt and causes EMI and increased stress on the motor winding insulation. The attractive features of multilevel inverters compared to a
two level inverter are reduced switching frequency, reduced switching loss, improved volt-age and current THD, reduced dv=dt, etc. Because of these reasons, multilevel invertersultilevelinvertersplayamajorroleinthemoderndaymediumandhighpower
find application in electric motor drives, transmission and distribution of power, transportation, traction, distributed generation, renewable energy systems like photo voltaic, hydel power, energy management, power quality, electric vehicle applications, etc. AC motor driven applications are consuming the significant part of the generated electrical energy (more than 60%) around the world. The multilevel inverters are ideal for such applications, since the switching frequency of the devices can be kept low with lower out-put voltage dv=dt. Also by using multilevel inverters, the common mode voltage (CMV) switching can be made zero and associated motor bearing failure can be mitigated.
For multilevel inverter topologies, as the number of level increases, the power circuit becomes more complex by the increase in the number of DC power supplies, capacitors, switching devices and associated control circuitry. The main focus of development in multilevel inverter for medium and high power applications is to obtain an optimized
number of voltage levels with reduced number of switching devices, capacitors and DC power sources. In this thesis, a new hybrid seven level inverter topology with a single DC supply is proposed with reduced switch count. The inverter is realized by cascading two three level flying capacitor inverters with a half bridge module. Compared to the conventional seven level inverter topologies, the proposed inverter topology uses lesser number of semiconductor devices, capacitors and DC power supplies for its operation. For this topology, capacitor voltage balancing is possible for entire modulation range irrespective of the load power factor. Also capacitor voltage can be controlled over a switching cycle and this result in lowering the capacitor sizing for the proposed topology. A simple hysteresis band based capacitor voltage balancing scheme is implemented for the inverter topology.
For a voltage source inverter fed induction motor drive system, the inverter pole voltage is the sum of motor phase voltage and common mode voltage. In induction motors, there exists a parasitic capacitance between stator winding and stator iron, and between stator winding and rotor iron. Common mode voltage with significant magnitude and high frequency switching causes leakage current through these parasitic capacitances and motor bearings. This leakage current can cause ash over of bearing lubricant and corrosion of ball bearings, resulting in an early mechanical failure of the drive system. In this thesis, analysis of extending the linear modulation range of a general n-level inverter by allowing reduced magnitude of common mode voltage (CMV) switching (only Vdc/18) is presented. A new hybrid seven level inverter topology, with a single DC supply and with reduced common mode voltage (CMV) switching is presented in this thesis for the first time. Inverter is operated with zero CMV for modulation index less than 86% and is operated with a CMV magnitude of Vdc/18 to extend the linear modulation range up to 96%. Experimental results are presented for zero CMV operation and for reduced common voltage operation to extend the linear modulation range. A capacitor voltage balancing algorithm is designed utilizing the pole voltage redundancies of the inverter, which works for every sampling instant to correct the capacitor voltage irrespective of load power factor and modulation index. The capacitor voltage balancing algorithm is tested for different modulation indices and for various transient conditions, to validate the proposed topology.
In recent years, model predictive control (MPC) using the system model has proved to be a good choice for the control of power converter and motor drive applications. MPC
predicts system behavior using a system model and current system state. For cascaded multilevel inverter topologies with a single DC supply, closed loop capacitor voltage control is necessary for proper operation. This thesis presents zero and reduced common mode voltage (CMV) operation of a hybrid cascaded multilevel inverter with predictive capacitor voltage control. For the presented inverter topology, there are redundant switching states for each inverter voltage levels. By using these switching state redundancies, for every sampling instant, a cost function is evaluated based on the predicted capacitor voltages for each phase. The switching state which minimizes cost function is treated as the best and is switched for that sampling instant. The inverter operates with zero CMV for a modulation index upto 86%. For modulation indices from 86% to 96% the inverter can operate with reduced CMV magnitude ( Vdc/18) and reduced CMV switching frequency using the new space-vector PWM (SVPWM) presented herein. As a result, the linear modulation range is increased to 96% as compared to 86% for zero CMV operation. Simulation and experimental results are presented for the inverter topology for various steady state and transient operating conditions by running an induction motor drive with open loop V/f control scheme.
The operation of a two level inverter in the over-modulation region (maximum peak phase fundamental output of inverter is greater than 0:577Vdc) results in lower order harmonics in the inverter output voltage. This lower order harmonics (mainly 5th, 7th, 11th, and 13th) causes electromagnetic torque ripple in motor drive applications. Also these harmonics causes extra losses and adversely affects the efficiency of the drive system. Also inverter control becomes non linear and special control algorithms are required for inverter operation in the over modulation region. In conventional schemes, maximum fundamental output voltage possible is 0:637Vdc. In that case inverter is operated in a square wave mode, also called six-step mode. This operation results in high dv=dt for the inverter output voltage. With multilevel inverters also, the inverter operation with peak phase fundamental output voltage above 0:577Vdc results in lower order harmonics in the inverter output voltage and results in electromagnetic torque pulsation. In this thesis, a new space vector PWM (SVPWM) method to extend the linear modulation range of a cascaded five level inverter topology with a single DC supply is presented. Using this method, the inverter can be controlled linearly and the peak phase fundamental output voltage of the inverter can be increased from 0:577Vdc to 0:637Vdc without increasing the DC bus voltage and without exceeding the induction motor voltage rating. This new
technique makes use of cascaded inverter pole voltage redundancy and property of the space vector structure for its operation. Using this, the induction motor drive can be operated till the full speed range (0 Hz to 50 Hz) with the elimination of lower order harmonics in the phase voltage and phase current. The ve level topology presented in this thesis is realized by cascading a two level inverter and two full bridge modules with floating capacitors. The inverter topology and its operation for extending the modulation range is analyzed extensively. Simulation and experimental results for both steady state and dynamic operating conditions are presented.
Zero common mode voltage (CMV) operation of multilevel inverters results in reduced DC bus utilization and reduced linear modulation range. In this thesis two reduced CMV SVPWM schemes are presented to extend the linear modulation range by allowing reduced CMV switching. But using these SVPWM schemes the peak phase fundamental output voltage possible is only 0:55Vdc in the linear region. In this thesis, a method to extend the linear modulation range of a CMV eliminated hybrid cascaded multilevel inverter with a single DC supply is presented. Using this method peak fundamental voltage can be increased from 0 to 0:637Vdc with zero CMV switching inside the linear modulation range. Also inverter can be controlled linearly for the entire modulation range. Also, various PWM switching sequences are analyzed in this thesis and the PWM sequence which gives minimum current ripple is used for the zero CMV operation of the inverter. The inverter topology with single DC supply is realized by cascading a two level inverter with two floating capacitor fed full bridge modules. Simulation and experimental results for steady state and dynamic operating conditions are presented to validate the proposed method.
A three phase, 400 V, 3.7 kW, 50 Hz, two-pole induction motor drive with the open-loop V/f control scheme is implemented in the hardware for testing proposed inverter topology and proposed SVPWM algorithms experimentally. The semiconductor switches that were used to realize the power circuit for the experiment were 75 A, 1200 V IGBT half-bridge modules (SKM-75GB-12T4). Optoisolated gate drivers with de-saturation protection (M57962L) were used to drive the IGBTs. For the speed control and PWM timing computation, TMS320F28335 DSP is used as the main controller and Xilinx SPARTAN-3 XC3S200 FPGA as the PWM signal generator with dead time of 2.5 s. Level shifted carrier-based PWM algorithm is implemented for the normal inverter operation and zero CMV operation. From the PWM algorithm, information about
the pole voltage levels to be switched can be obtained for each phase. In the sampling period, for capacitor voltage balancing of each phase, the DSP selects a switching state using the capacitor voltage information, current direction and pole voltage data for each phase. This switching state information along with the PWM timing data is sent to an FPGA module. The FPGA module generates the gating signals with a dead time of 2.5 s for the gate driver module for all the three phases by processing the switching state information and PWM signals for the given sampling period. For fundamental frequencies above 10Hz, synchronous PWM technique was used for testing the inverter topology. For modulation frequencies 10Hz and below, a constant switching frequency of 900 Hz was used. Various steady state and transient operation results are provided to validate the proposed inverter topology and the zero and reduced CMV operation schemes and extending the linear modulation scheme presented in this thesis.
With the advantages like reduced switch count, single DC supply requirement, zero and reduced CMV operation, extension of linear modulation range, linear control of induction motor over the entire modulation range with zero CMV, lesser dv=dt stresses on devices and motor phase windings, lower switching frequency, inherent capacitor balancing, the proposed inverter power circuit topologies, and the SVPWM methods can be considered as good choice for medium voltage, high power motor drive applications.
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Reduced Switch Count Multilevel Inverter Topologies for Open End Induction Motor DrivesKshirsagar, Abhijit January 2016 (has links) (PDF)
MU LT I L E V E L inverters are becoming the preferred choice for medium voltage high power applications. Multilevel inverters have a number of inherent advantages over conventional two level inverters. The output voltage has multiple steps or levels, resulting in reduced dV/dt, which leads to lower electromagnetic interference, making it easier to meet electromagnetic compatibility (EMC) regulations. Multilevel inverters have a much lower effective switching frequency, which leads to a reduction in switching losses. The output voltage of multilevel inverters has a much lower harmonic content. In applications such as power conversion or grid-connection, filters need to be much smaller, or can be eliminated. In motor drive applications, the low harmonic content results in smoother, ripple-free shaft torque.
The neutral-point clamped (NPC), cascaded H-bridge (CHB) and flying capacitor (FC) topologies were among the earliest multilevel topologies. NPC topologies require additional clamping diodes to clamp the output to the DC bus midpoint. CHB topologies use a number of isolated DC suplies to generate multilevel output. FC topologies work with a single DC link but use additional floating capacitors. Since then, a number derivatives and improvements to these topologies have been proposed.
Topologies with low switch counts are desirable because of the corresponding reduction in system size and cost. A low total component count is also desirable since it results in better reliability.
Induction motors in high power applications are often operated in the open-end configuration. Here, the start terminals of the motor phase windings are connected to one three phase inverter, while the end terminals are connected to a second three-phase inverter. The two inverters are typically powered by isolated supplies to prevent the flow of common mode currents through the motor. The open end configuration has a number of advantages
It can be used with nearly all high power motors with no need for electrical or mechanical modification, since all six winding terminal are available externally. The two inverters driving the open-end motor are effectively cascaded. As a result, two inverters of lower voltage and power rating can replace a single inverter with higher voltage and power rating. In addition, if one of the inverter fails, it can be bypassed and the system can be operated at reduced power. In many applications such as heating, ventilation and air conditioning (HVAC), the load power is proportional to the cube of the shaft speed, so a 50% reduction in power translates to only 20% reduction in speed, thereby improving overall system reliability. The cascading of inverters also enables multilevel operation, which is exploited for the topologies proposed in this thesis. In the open-end configuration it is important to ensure that both the DC supplies deliver power to the load. Otherwise, power can circulate through the motor windings. In addition, if the two inverters are powered by rectifier supplies, the DC bus of one inverter can charge uncontrollably, resulting in distortion of phase voltages and currents. If DC bus overcharging continues unchecked the DC bus voltage can even exceed the system rating, resulting in permanent damage.
This thesis proposes two novel topologies for open-end induction motor drives with low switch counts. Both topologies are powered by two unequal, isolated DC sources having DC voltages in a 3:1 ratio. Multiple levels in the output voltage are obtained using a number of floating capacitors in each phase. Modulation and control schemes are also proposed for both topologies to ensure that DC bus overcharging never occurs, while all the capacitor voltages are kept balanced at their nominal values.
The first of these two topologies is a nine level inverter for open end induction motor drives. It consists of two three-level flying capacitor inverters connected to the induction motor in the open end configuration. The two inverters are powered by DC sources of voltage 6VDC/8 and 2VDC/8, which generates an effective phase voltage having nine levels in steps of VDC/8. This topology has only eight switches and two floating capacitors per phase. The space vector structure for this topology is hexagonal, and has 217 space vector locations. A space-vector based formulation is used to determine the pole voltage of the inverter such that DC bus over charging is prevented. In addition, selection of switching states is used to balance the voltages of all floating capacitors. This scheme allows the floating capacitors to be charged up during system startup, thereby eliminating the need for separate pre-charging circuitry. A level-shifted carrier PWM based modulation scheme has been developed, which can be used with both scalar and vector control schemes.
The gating signal for switches turning on must be delayed by a small amount (to allow the complementary switch to turn of), failing which current shoot through can occur.
This delay is called dead time, during which gate signals to both complementary devices are turned of. Under certain conditions in the flying capacitor topology, the pole voltage can contain large undesirable transients during the dead time which result in phase current distortion, and electromagnetic noise.
A novel scheme to eliminate this problem is proposed using a digital state machine approach. The switching state for each subsequent switching interval is determined based on the present switching state such that the pole voltage does not contain a transient, without affecting the phase voltage of the inverter, and irrespective of the current magnitude or direction. The state machine was implemented using an FPGA, and required an additional computation time of just 20ns, which is much smaller than the inverter dead time duration of typically 2.5µs.
The second novel topology proposed in this thesis is a seventeen level inverter for an open end induction motor drive. Here, one three-level inverter and one seven-level inverter are connected to the two ends of the induction machine. The three-level inverter is a flying capacitor inverter. The seven-level inverter is a hybrid topology – it consists of an H-bridge cascaded to each phase of a three level flying capacitor inverter. This scheme is also powered by two isolated DC sources in 3:1 ratio with magnitudes 12VDC/16 and 4VDC/16. The effective phase voltage has seventeen levels in steps of VDC/16. This topology has a total of twelve switches and three floating capacitors per phase.
The space vector structure for this topology is hexagonal, and has 817 space-vector locations. Space vector analysis was used to determine the pole voltages, and the switching states such that DC bus overcharging is prevented while also balancing the voltages of the floating capacitors. A non-iterative algorithm was developed for determining the switching states, suitable for implementation in digital logic using an FPGA. The scheme is able to charge the all capacitors at startup as well, eliminating the need for separate pre-charging circuits.
Hardware prototypes were built for both the topologies described above for experimental verification, and used to drive a three phase 50Hz, 1.5kW, four pole induction motor in V/f control mode. The inverters topologies were built using 1200V, 75A IGBT half-bridge modules (Semikron SKM75GB12T4) with hybrid opto-isolated gate drivers (Mitsubishi M57962). Three phase rectifiers were used to create the asymmetric DC supplies Hall effect sensors were used to sense the DC link and floating capacitor voltages and phase currents (LEM LV20P voltage sensors and LA55 current sensors). Signal conditioning circuitry was built using discrete components. The PWM signals and V/f controller were implemented using a digital signal processor (Texas Instruments TMS320F28335). Synchronous PWM with was used to eliminate sub-harmonics from the phase voltage, and to ensure three-phase and half-wave symmetry. The internal ADC of the DSP was used for sampling all voltages and currents. The remaining digital logic for switch state selection was implemented on a FPGA (Xilinx Spartan3 XC3S200). Dead time functionality was also implemented within the FPGA, eliminating the need for separate dead time hardware.
Both topologies were first tested for steady state operation over the full modulation range, and the pole voltages, phase voltages and phase currents were recorded. System startup, and the ability of the controllers to balance all the capacitors at startup was tested next. The capacitor voltages were also observed during sudden loading, by quickly accelerating the motor. Finally, the phenomenon of DC bus overcharging was also demonstrated.
These results demonstrate the suitability of the proposed topology for a number of applications, including industrial drives, alternate energy systems, power conversion and electric traction.
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Studies on Single DC Link Fed Multilevel Inverter Topologies by Cascading Flying Capacitor and Floating Capacitor Fed H-BridgesPappu, Roshan Kumar January 2014 (has links) (PDF)
Use of multilevel inverters are inevitable in medium and high voltage drives. This is due to the fact that the multilevel inverters can produce voltages in smaller steps which will reduce the harmonic content and result in more sinusoidal voltages and currents as compared to voltages and currents from two-level inverters. Due to the device limitations, use of two-level inverters is not possible in medium and high voltage drive applications. Though multiple devices can be connected both in series and parallel to achieve two-level operation, the output voltages still suffer from high harmonic content. Multilevel inverters have multiple DC voltage levels with switches that enable one of the voltage steps to be applied to the load. Due to decrease in step size during each switching instant, output voltages and currents of the multilevel inverters have considerably less harmonic content. As the number of levels increase, the switching step reduces thereby the harmonic content also reduces drastically.
Due to their advantages, multilevel inverters have gained lot of acceptance in the industry even at lower voltages. The three main configurations that have gained popularity are the neutral point clamped converter, the flying capacitor converter and the cascaded H-bridge converter. Each converter has its own set of advantages and disadvantages. Based on the requirements of various applications, it is possible to fabricate hybrid multilevel topologies that are combinations of the three basic topologies. Researchers around the world have proposed several such converters for diverse applications so as to suit particular requirements like modularity, ease of control, improved reliability, fault tolerant capability etc. The present thesis explores multilevel converters with single DC link to be used for motor drive and grid connected applications.
A novel five-level inverter topology formed by cascading a floating capacitor H-bridge module to a regular three-level flying capacitor inverter has been explored in chapter 2. The three-level flying capacitor inverter can generate pole voltages of 0, VDC /2 and VDC . By cascading it with another floating capacitor H-bridge of voltage magnitude VDC /4, pole voltages of 0, VDC /4, VDC/2, 3VDC /4 and VDC . Each of these pole voltage levels can have one or more switching combinations. However each switching combination has a unique effect on the state of the two capacitor voltages. By switching through redundant switching combinations for the same pole voltage, the two capacitors present in each phase can be balanced. The proposed topology also has an advantage that if one of the devices in the H-bridge fails, the topology can still be operated as a regular three-level flying capacitor inverter that can supply full load at rated power by bypassing the faulty H-bridge. This fault tolerant operation of the converter will enable it to be used in applications like traction and marine drives where high reliability is needed. The proposed converter needs a single DC link. All the required voltage levels can be generated from the single DC link. This enables back to back grid connected operation possible where multiple converters can interact with a single DC link.
Various pole voltage switching combination and its effect on individual capacitor has been studied. A control algorithm to balance the capacitor voltages by switching through multiple redundancies for the same pole voltage has been developed. The proposed configuration has been implemented in hardware using IGBT H-bridge modules and the control circuitry is realized using DSP and FPGA. The performance of the drive is verified for various frequencies and modulation indices during steady state by running a three phase induction motor at no load. The stability of the drive during transients has been studied by accelerating the machine suddenly at no load and analyzing the performance of the drive. The capacitor voltages are made to deviate from their intended values and the capacitor balancing algorithm has been verified for its ability to bring the capacitor voltages back to their intended values. The experimental results have been presented and discussed in detail in the chapter 2.
In the third chapter a common-mode voltage eliminated three-level inverter using a single DC link has been proposed. The power schematic is similar to the one presented in chapter 2. In this chapter the space vector polygon formed by the three phases of the proposed topology has been presented. The common-mode voltage generated by different pole voltage combinations for same space vector location and the redundant switching state combinations has been studied. The pole voltage combinations with zero common mode voltage have been studied. The switching state redundancies for the the pole voltage have been studied. The space vector polygon formed with the pole voltage combinations has been analyzed. A drive is made with the proposed common-mode voltage eliminated inverter. The performance of the drive is tested for various modulation indices and frequencies by running a three phase squirrel cage induction motor at no load. The transient performance is verified by accelerating the motor suddenly and checking the common-mode voltage along with the capacitor voltages. The results have been presented and discussed in detail in chapter 3. This converter has advantages like use of single DC supply, ability to operate as a regular three level converter in case of failure of one of the H-bridges.
The work presented in fourth chapter proposes a novel three phase 17-level inverter configuration which utilizes a single DC supply. The rest of voltages are generated using three floating capacitor H-bridges. The redundant switching combinations for generating various pole voltages and their effect on the capacitors have been studied and suitable capacitor balancing algorithm has been developed. The proposed topology has been realized in hardware and the performance of the drive during steady state has been studied by running an induction motor at various modulation indices and frequencies. The transient response of the drive has been observed by accelerating the motor suddenly under no load. The results have been presented in detail in chapter four. This configuration also needs a single DC link. The advantages of this configuration is in case of failure of any devices in the H-bridge, the drive can be operated at reduced number of levels while supplying full load current. This feature helps the drive to be used in fault tolerant applications like marine and traction drives where reliability of the drive is of prime importance.
All the topologies that have been presented in the previous chapters have mentioned about the usage of the proposed genre of topologies use single DC link and hence will enable back to back grid tied inverter connection. In the fifth chapter this has has been verified experimentally. The three phase squirrel cage induction motor is driven by using the seventeen-level inverter drive proposed in chapter four. A five-level active front-end is realized by the converter topology proposed in chapter two. The converter is run and the performance of the drive is studied at various modulation indices and speeds of the motor. Various aspects like re-generation operation, acceleration and other aspects of the drive have been studied experimentally and the results are presented in detail.
For experimental setup, Semikron SKM75GB12T4 IGBT modules have been used to realize the power topology. These IGBTs are driven by M56972L drivers. The control circuit is realized using TMS320F2812 DSP along with Xilinx Spartan 3 FPGA (XC3S200) has been used. The voltages and currents are sensed using LEM LV-20P and LA 55-P hall effect based sensors.
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