Printed circuit boards have been massively manufactured and wildly used in all kinds of electronic devices during people’s daily life for more than thirty years since the last century. As a highly integrated device mainly consists of silicon base, an etched copper layer and other soldered components, massive production of printed circuit boards are considered to be environmentally unfriendly due to the wet chemical manufacturing mode and lack of recycling ability. On the other hand, the newly invented ink jet printing technology enables cost-effective manufacturing of flexible, thin and disposable electrical devices, which avoid acid etching process and lead to less toxic emissions into the environment. It is important to consider life cycle analysis for quantitative environmental impact evaluation and comparison of both printed circuit boards and printed electronics to enhance the sustainability of a new technology with product design and development. This thesis first reviews the current approaches to conventional and modern printing methods, as well as the state-of-the-art analysis of sustainability and environmental assessment methodologies. In the second part, a typical ink jet printed electronic device is introduced (an active flexible cable for wearable electrocardiogram monitoring). This active cable is designed for the interconnection between bio electrodes and central medical devices for bio signal transmission. As the active cable consists of five different metal transmission traces which are formed by printing conductive ink onto paper substrates, different shielding methods are investigated to ensure high quality bio signal transmission. Specifically, the results prove that passive shielding methods can significantly decrease the cross talk between different transmission traces, enabling the transmitting of bio signals for wearable ECG monitoring. This research also explores environmental issues related to printed electronics. For the full life cycle of printed electronics, we focused not only on quantitative environmental emissions to air, fresh water, sea and industrial soil, but also on resource consumption and impacts analysis. Finally, comparative environmental performance evaluation of traditional cables and ink jet printed active cables are made to examine the environmental impact and sustainability of both technologies, and the results show the strengths and weaknesses of each technology by analysis and assessment. / <p>QC 20171205</p>

For the time different challenges are facing the world to stop the environment impacts  and availability of vital resources. Electrical and electronical Equipment (EEE) are contained harmful compounds which considered to be a major threat for living organisms and might cause long term impacts on environment (Md. Abdur Rakib, 2014). Furthermore, evolution of technology leads to production of a huge amount of electronic waste globally, which need to be treated by innovative technologies in order to minimize their environmental impact and simultaneously maximize their recovery rates. Pyrolysis is a promising method for treating these fractions of waste because it can potentially convert these waste into energy and metals.  Waste of Electrical and electronical Equipment (WEEE) contains both valuable and harmful materials, industrial waste are various physically and chemically from household waste. To avoid the opposite influence on environment and human health, presuppose particular recycling and treatment technique depending on the waste type (Gkaidatzis, Aggelakoglou, &amp; Aktsoglou, 2009). Two types of WEEE have been processed using typical pyrolysis (Nitrogen) and pyrolysis (steam) at 600 °C, Fixed bed reactor was used in addition to a separate boiler for producing steam. Two samples were investigated Printed circuit board- main body and -sockets. The main focus of this work was to investigate the influence of steam presence on pyrolysis for recovering energy and metals from recycling WEEE. The comparison between pyrolysis at inert atmosphere and steam pyrolysis results of two various fractions of E-Waste were prepared, in addition to literature investigation related to recycling of E- waste and traditional routes which are followed in recovering materials nowadays was done. The results of this study  provides the incentive to continue experiments around pyrolysis process by using other methods.

Temperature has been and still is an important quantity that needs to be measured and logged for different applications from industries to our daily life.  This bachelor thesis aims to design a prototype for a temperature logger that can log temperature from four external thermocouples over the temperature range between -20 and +85 degrees during the time of four months with a set update frequency every 15 minutes. The prototype should programmable and be able to communicate with a PC and transfer measurement data to an SD card for storage. The V-model (a development process model) is used to create documents and confirm them in the later stages of the product development process. In the beginning of the project there was a general search for information about similar products and then a decision making on how the project was going to be conducted.  Following the “V-model” the project several surveys have been done regarding the functionality of different components. From there, decisions have been made from the results of what component is the best for this specific project. The components have then been used to design a full electric system with all the components connected, generating an overview of the whole system. After the system design, a printed board circuit (PCB) was designed using Altium Designer, for which all the previous information gathered in the documents was used, including the components chosen earlier and all the small components decided later based on the component’s datasheets. Due to the limited time of ten weeks for the project as well as the lack of experience in scheduling each step in the product development process, this degree project ended up only with finishing the design of the PCB but not the physical prototype. For the future work, it is suggested to add more external thermocouples in the temperature logger since the more thermocouples the logger has, the more analysis it can make at the same time and thus the more efficient the product can become. Besides, the algorithm for temperature logging can be made adaptive according to how fast the temperature changes. For instance, the logger is less frequently activated for lower temperature change. This can significantly reduce unnecessary workload and data storage to save energy and storage resource.

Real-time monitoring of vehicle data during testingcan drastically cut down on test times as well as improve thequality of testing by facilitating the implementation of run-timecompliance verification with expected model behavior, along withanomaly detection in both hardware and software. By providinga wireless communication link between vehicles and a monitoringbase station, this project aims to build the groundwork formore sophisticated testing proceedings in the future. The wirelesscommunication system implemented in this project mirrors datafrom the two CAN data busses on the vehicle and transmits themvia a licence-free 868 MHz ISM band. The receiver is connectedto a computer where the data can be visualized and analyzed inreal-time. The project goals were exceeded in both throughputand range. Early testing has shown that data rates of 150 kbit/sand ranges 1.2 km and beyond are achievable. The project has seta solid foundation upon which wireless testing routines can nowbe developed. Hardware and software developed in this projectcan be built upon and optimized further in future revisions toachieve even higher data rates and longer ranges. / Övervakning av fordonsdata i realtid undertestprocessen kan drastiskt dra ner på testtiden samt förbättrakvalitén av testerna genom att öppna upp möjligheten för verifieringav både hårdvara och mjukvara under körning. Genomatt skapa en trådlös kommunikationslänk mellan fordon och enövervakande basstation siktar det här projektet mot att läggagrunden för mer sofistikerade testmöjligheter i framtiden. Denimplementerade trådlösa kommunikationslänken speglar datafrån fordonets två CAN-databussar och sänder de över eterntill en radiomottagare. Sändningen sker via ett licensfritt 868MHz ISM band. På mottagarsidan kan datan sen visualiserasoch analyseras på en dator kopplad till mottagaren. Projektetsmål har överskridits både i datahastighet och räckvidd. Tidigatester har visat att datahastigheter på 150 kbit/s samt räckvidderpå över 1.2 km går att uppnå. Projektet har lagt en stabil grundför hur trådlös testrutin kan implementeras. Hårdvaran ochmjukvaran utvecklad i detta projekt kan byggas på och optimerasytterligare för framtida revisioner. Detta kan öppna upp för ännuhögre datahastigheter och räckvidder. / Kandidatexjobb i elektroteknik 2021, KTH, Stockholm

Polychlorinated biphenyls (PCBs) are toxic and persistent chemicals that have been largely dispersed into the environment. The biological and abiotic transformations of PCBs often generate hydroxylated derivatives, which have been detected in a variety of environmental samples, including animal tissues and feces, water, and sediments. Because of their toxicity and widespread dispersion in the environment, hydroxylated PCBs (OH-PCBs) are today increasingly considered as a new class of environmental contaminants. Although PCBs are known to be susceptible to microbial degradation under both aerobic and anaerobic conditions, bacterial degradation of OH-PCBs has received little attention. The overall objective of this study is therefore to evaluate the transformation of mono-hydroxylated PCBs by the well characterized aerobic PCB-degrading bacterium, Burkholderia xenovorans LB400. In order to achieve our overall objective, a series of model mono-hydroxylated PCBs have been selected and they are used to determine the toxicity of hydroxylated congeners toward the bacterium B. xenovorans LB400. The biodegradation kinetics and metabolic pathways of the selected OH-PCBs by B. xenovorans LB400 are then characterized using GC/MS. To understand further the molecular basis of the metabolism of OH-PCBs by B. xenovorans LB400, gene expression analyses are conducted using reverse-transcription real-time (quantitative) polymerase chain reaction (RT-qPCR) and microarray technology. More formally, the specific aims of the proposed research are stated as follows: (1) To evaluate the toxicity of selected mono-hydroxylated derivatives of lesser-chlorinated PCBs toward the bacterium B. xenovorans LB400. (2) To assess the degradation of the selected OH-PCBs by B. xenovorans LB400. (3) To gain further understanding of the molecular bases of the metabolism of the selected OH-PCBs by B. xenovorans LB400. Three hydroxylated derivatives of 4-chlorobiphenyl and 2,5-dichlorobiphenyl, including 2'-hydroxy-, 3'-hydroxy-, and 4'-hydroxy- congeners, were significantly transformed by Burkholderia xenovorans LB400 when the bacterium was growing on biphenyl (biphenyl pathway-inducing conditions). On the contrary, only 2'-OH-4-chlorobiphenyl and 2'-OH-2,5-dichlorobiphenyl were transformed by the bacterium growing on succinate (conditions non-inductive of the biphenyl pathway). Gene expression analyses showed that only exposure to 2'-OH-4-chlorobiphenyl and 2'-OH-2,5-dichlorobiphneyl resulted in induction of key genes of the biphenyl pathway, when cells grown on succinate. These observations suggest that 2'OH-PCBs were capable of inducing the genes of biphenyl pathway. These results provide the first evidence that bacteria are able to cometabolize PCB derivatives hydroxylated on the non-chlorinated ring. Genome-wide transcriptional analyses using microarrays showed that 134 genes were differentially expressed in cells exposed to biphenyl, 2,5-dichlorobiphenyl, and 2'-OH-2,5-dichlorobiphneyl as compared to non-exposed cells. A significant proportion of differentially expressed genes were simultaneously expressed or down regulated by exposure to the three target compounds i.e., biphenyl, 2,5-DCB, and 2'-OH-2,5-DCB, which suggests that these structurally similar compounds induce similar transcriptional response of B.xenovorans LB400. Results of this study may have important implications for the natural attenuation of PCBs and fate of OH-PCBs in the environment. The recalcitrance to biodegradation and the high toxicity of some OH-PCBs may provide a partial explanation for the persistence of PCBs in the environment. / Civil Engineering

The future power conversion system not only must meet the characteristics demanded by the load, but also have to achieve high power density with high efficiency, high ambient temperature, and high reliability. Density and efficiency are two key drivers and metrics for the advancement of power conversion technologies. Generally speaking, a high performance active device is the first force to push power density to meet the requirement of modern systems. Silicon has been a dominant material in power management since the late 1950s. However, due to continuous device optimizations and improvements in the production process, the material properties of silicon have increasingly become the limiting factor. Workarounds like the super junction stretch the limits but usually at substantial cost. The use of gallium nitride devices is gathering momentum, with a number of recent market introductions for a wide range of applications such as point-of-load (POL) converters, off-line switching power supplies, battery chargers and motor drives. GaN devices have a much lower gate charge and lower output capacitance than silicon MOSFETs and, therefore, are capable of operating at a switching frequency 10 times greater. This can significantly impact the power density of power converters, their form factor, and even current design and manufacturing practices. To realize the benefits of GaN devices resulting from significantly higher operating frequencies, a number of issues have to be addressed, such as converter topology, soft-switching technique, high frequency gate driver, high frequency magnetics, packaging, control, and thermal management. This work studies the insight switching characteristics of high-voltage GaN devices including some specific issues related to the cascode GaN. The package impact on the switching performance and device reliability will be illustrated in details. A stack-die package is proposed for cascode GaN devices to minimize the impact of package parasitic inductance on switching transition. Comparison of hard-switching and soft-switching operation is carried based on device model and experiments, which shows the necessity of soft-switching for GaN devices at high frequency. This work also addresses high dv/dt and di/dt related gate drive issues associated with the higher switching speed of GaN devices. Particularly, the conventional driving solution could fail on the high side switch in a half-bridge configuration due to relative large common-mode noise current. Two simple and effective driving methods are proposed to improve noise immunity and maintain high driving speed. Finally, this work illustrates the utilization of GaN in an emerging application, high density AC-DC adapter. Many design considerations are presented in detail. The GaN-based adapter is capable of operating at 1-2 MHz frequency with an improved efficiency up to 94%. Several design examples at different power levels, with a power density in the range of 20~35W/in3, which is a three-fold improvement over the state-of-the-art product, are successfully demonstrated. In conclusion, this work is focus on the characterization, and evaluation of GaN devices. Packaging, high frequency driving and soft-switching technique are addressed to fully explore the potential of GaN devices. High density adapters are demonstrated to show the advance of GaN device and its impact on system design. / Ph. D.

Point-of-load (POL) converters have been used extensively in IT products. Today, almost every microprocessor is powered by a multi-phase POL converter with high output current, which is also known as voltage regulator (VR). In the state-of-the-art VRs, the circuits are mostly constructed with discrete components and situated on the motherboard, where it can occupy more than 1/3 of the footprint of the motherboard. A compact POL is desirable to save precious space on motherboards to be used for some other critical functionalities. Recently, industry has released many modularized POL converters, in which the bulky inductor is integrated with the active components to increase the power density. This concept has been demonstrated at current levels less than 5A and power density around 600-1000W/in³. This might address the needs of small hand-held equipment such as smart phones, but it is far from meeting the needs for the applications such as laptops, desktops and servers, where tens and hundreds of amperes are needed. A 3D integrated POL module with an output current of tens of ampere has been successfully demonstrated at the Center for Power Electronic Systems (CPES), Virginia Tech. In this structure, the inductor is elaborated with low temperature co-fire ceramic (LTCC) ferrite, as a substrate where the active components are placed. The lateral flux inductor is proposed to achieve both a low profile and high power density. Generally, the size of the inductor can be continuously shrunk by raising the switching frequency. The emerging gallium-nitride (GaN) power devices enable the creation and use of a multi-MHz, high efficiency POL converter. This dissertation firstly explores the LTCC inductor substrate design in the multi-MHz range for a high-current POL module with GaN devices. The impacts of different frequencies and different LTCC ferrite materials on the inductor are also discussed. Thanks to the DC flux cancellation effect, the inverse coupled inductor further improves the power density of a 20A, 5MHz two-phase POL module to more than 1kW/in³. An FEA simulation model is developed to study the core loss of the lateral flux coupled inductor, which shows the inverse coupling is also beneficial for core loss reduction. The ceramic-based 3D integrated POL module, however, is not widely adopted in industrial products because of the relatively high cost of the LTCC ferrite material and complicated manufacturing process. To solve that problem, a printed circuit board (PCB) inductor substrate with embedded alloy flake composite core is proposed. The layerwise magnetic core is laminated into a multi-layer PCB, and the winding of the inductor then is formed by the copper layers and conventional PCB vias. As a demonstration of system integration, a 20A, 1.5MHz integrated POL module is designed and fabricated based on a 4-layer PCB with embedded flake core, which realizes more than 85% efficiency and 600W/in³ power density. The application of standardized PCB processes reduces the cost for manufacturing the integrated modules due to the easy automation and the low temperature manufacturing process. Combining the PCB-embedded coupled inductor substrate and advanced control strategy, the two-phase 40A POL modules are elaborated as a complete integrated laptop VR solution. The coupled inductor structure is slightly modified to improve its transient performance. The nonlinearity of the inductance is controlled by adding either air slots or low permeability magnetic slots into the leakage flux path of the coupled inductor. Then the leakage flux, which determines the transient response of the coupled inductor, can be well controlled. If we directly replace the discrete VR solution with the proposed integrated modules, more than 50% of the footprint on the motherboard can be saved. Although the benefits of the lateral flux inductor have been validated in terms of its high power density and low profile, the planar core is excited under very non-uniform flux. Some parts of the core are even pushed into the saturation region, which totally goes against the conventional sense of magnetic design. The final part of this dissertation focuses on evaluating the performance of the planar core with variable flux. The counterbalance between DC flux and AC flux is revealed, with which the AC flux and the core loss density are automatically limited in the saturated core. The saturation is essentially no longer detrimental in this special structure. Compared with the conventional uniform flux design, the variable flux structure extends the operating point into the saturation region, which gives better utilization of the core. In addition, the planar core with variable flux also provides better thermal management and more core loss reduction under light load. As conclusions, this research first challenges the conventional magnetic design rules, which always assumes uniform flux. The unique characteristics and benefits of the variable flux core are proved. As an example of taking advantages of the lateral flux inductor, the PCB integrated POL modules are proposed and demonstrated as a high-density VR solution. The integrated modules are cost-effective and ready to be commercialized, which could enable the next technological innovation for the whole computing and telecom industry. / Ph. D.

Due to the concerns regarding increasing fuel cost and air pollution, plug-in electric vehicles (PEVs) are drawing more and more attention. PEVs have a rechargeable battery that can be restored to full charge by plugging to an external electrical source. However, the commercialization of the PEV is impeded by the demands of a lightweight, compact, yet efficient on-board charger system. Since the state-of-the-art Level 2 on-board charger products are largely silicon (Si)-based, they operate at less than 100 kHz switching frequency, resulting in a low power density at 3-12 W/in3, as well as an efficiency no more than 92 - 94% Advanced power semiconductor devices have consistently proven to be a major force in pushing the progressive development of power conversion technology. The emerging wide bandgap (WBG) material based power semiconductor devices are considered as game changing devices which can exceed the limit of Si and be used to pursue groundbreaking high frequency, high efficiency, and high power density power conversion. Using wide bandgap devices, a novel two-stage on-board charger system architecture is proposed at first. The first stage, employing an interleaved bridgeless totem-pole AC/DC in critical conduction mode (CRM) to realize zero voltage switching (ZVS), is operated at over 300 kHz. A bi-directional CLLC resonant converter operating at 500 kHz is chosen for the second stage. Instead of using the conventional fixed 400 V DC-link voltage, a variable DC-link voltage concept is proposed to improve the efficiency within the entire battery voltage range. 1.2 kV SiC devices are adopted for the AC/DC stage and the primary side of DC/DC stage while 650 V GaN devices are used for the secondary side of the DC/DC stage. In addition, a two-stage combined control strategy is adopted to eliminate the double line frequency ripple generated by the AC/DC stage. The much higher operating frequency of wide bandgap devices also provides us the opportunity to use PCB winding based magnetics due to the reduced voltage-second. Compared with conventional litz-wire based transformer. The manufacture process is greatly simplified and the parasitic is much easier to control. In addition, the resonant inductors are integrated into the PCB transformer so that the total number of magnetic components is reduced. A transformer loss model based on finite element analysis is built and used to optimize the transformer loss and volume to get the best performance under high frequency operation. Due to the larger inter-winding capacitor of PCB winding transformer, common mode noise becomes a severe issue. A symmetrical resonant converter structure as well as a symmetrical transformer structure is proposed. By utilizing the two transformer cells, the common mode current is cancelled within the transformers and the total system common mode noise can be suppressed. In order to charge the battery faster, the single-phase on-board charger concept is extended to a higher power level. By using the three-phase interleaved CLLC resonant converter, the charging power is pushed to 12.5 kW. In addition, the integrated PCB winding transformer in single phase is also extended to the three phase. Due to the interleaving between each phase, further integration is achieved and the transformer size is further reduced. / PHD / Plug-in electric vehicles (PEVs) are drawing more and more attention due to the advantages of energy saving, low CO₂ emission and cost effective in the long run. The power source of PEVs is a high voltage DC rechargeable battery that can be restored to full charge by plugging to an external electrical source, during which the battery charger plays an essential role by converting the grid AC voltage to the required battery DC voltage. Silicon based power semiconductor devices have been dominating the market over the past several decades and achieved numerous outstanding performances. As they almost reach their theatrical limit, the progress to purse the high-efficiency, high-density and high-reliability power conversion also slows down. On this avenue, the emerging wide bandgap (WBG) material based power semiconductor devices are envisioned as the game changer: they can help increase the switching frequency by a factor of ten compared with their silicon counterparts while keeping the same efficiency, resulting in a small size, lightweight yet high efficiency power converter. With WBG devices, magnetics benefit the most from the high switching frequency. Higher switching speed means less energy to store during one switching cycle. Consequently, the size of the magnetic component can be greatly reduced. In addition, the reduced number of turns provides the opportunity to adopt print circuit board as windings. Compared with the conventional litz-wire based magnetics, planar magnetics not only can effectively reduce the converter size, but also offer improved reliability through automated manufacturing process with repeatable parasitics. This dissertation is dedicated to address the key high-frequency oriented challenges of adopting WBG devices (including both SiC and GaN) and integrated PCB winding magnetics in the battery charger applications. First, a novel two-stage on-board charger system architecture is proposed. The first stage employs an interleaved bridgeless totem-pole AC/DC with zero voltage switching, and a bi-directional CLLC resonant converter is chosen for the second stage. Second, a PCB winding based transformer with integrated resonant inductors is designed, so that the total number of magnetic components is reduced and the manufacturability is greatly improved. A transformer loss model based on finite element analysis is built and employed to optimize the transformer loss and volume to get the best performance under high frequency operations. In addition, a symmetrical resonant converter structure as well as a symmetrical transformer structure is proposed to solve the common noise issue brought by the large parasitic capacitance in PCB winding magnetics. By utilizing the two transformer cells, the common mode current is cancelled within the transformers, and the total system common mode noise can be suppressed. Finally, the single-phase on-board charger concept is extended to a higher power level to charge the battery faster. By utilizing the three-phase interleaved CLLC resonant converter as DC/DC stage, the charging power is pushed to 12.5 kW. In addition, the integrated PCB winding magnetic in single phase is also extended to the three phase. Due to the interleaving between the three phase, further integration is achieved and the transformer size is further reduced.

The objective of this thesis is to design a System on Module based on the MCIMX6ULL-EVK to be used in multiple embedded system applications using Altium Designer. The long term goal is to make the design more compact, more cost effective and to make Grepit AB independent from the supply chain issues of other companies. Starting with schematics that were created prior to this project a thorough review was made, the schematics finished and the PCB Layout was designed. The result was a System on Module that was able to boot Linux and to communicate with JTAG

Recent development in electronics for mobile devices has led to the decrease in sizes and cost of autonomous complex embedded systems such as satellites. It is now possible to build a satellite quicker and only for a fraction of previous costs by using Commercial Off The Shelf (COTS) components. Yet, there are some obstacles that need to be overcome before a successful small satellite can be designed. Among these are the radiation environment, thermal issues, the overall system complexity and tight schedules. This thesis addresses these issues and proposes an overall approach for designing small satellites’ electronics. This approach can be summarised in 6 recommendations: Keep it simple Use fast hardware iterations Do not use space grade components Use a single string design on the system level (no redundancy) Design with limited trust in the software Use simple, accessible and easy updatable documentation With respect to those recommendations an on board data processing system, the Processing Board, has been designed for the ICEYE-1 satellite. The ICEYE-1 satellite is a fully commercial Synthetic Aperture Radar (SAR) satellite that will be launched in December 2017. The designed board has been manufactured and verified during airborne test campaigns. / Nya elektronikutvecklingar för mobiltelefoner har lett till en minskning av storlek och kostnader för andra autonoma komplexa inbyggda system som t.ex. satelliter. Så kallade småsatelliter kan numera byggas snabbare och för endast en bråkdel av tidigare kostnader med hjälp av Commercial Off The Shelf (COTS) komponenter. Det finns dock vissa hinder som måste övervinnas om man vill designa en pålitligt fungerande småsatellit. Till dessa kan räknas strålningsmiljön, väl fungerande värmeledning, det totala systemets komplexitet samt snäva tidtabeller. Detta examensarbete behandlar dessa frågor och föreslår en övergripande strategi för att designa elektronik för småsatelliter. Detta tillvägagångssätt kan sammanfattas i 6 rekommendationer: Håll det enkelt Implementera snabba hårdvaruiterationer Använd inte rymdklassade komponenter Använd ingen redundans på systemnivå Designa med en begränsad tilltro på mjukvaran Dokumentera på ett enkelt, tillgängligt och lätt uppdateringsbart sätt Dessa rekommendationer har använts till att utveckla ett databehandlingssystem, kallat "Processing Board", till småsatelliten ICEYE-1. ICEYE-1 är en kommersiell Synthetic Aperture Radar (SAR) satellit som kommer att skjutas i omloppsbana i december 2017. Databehandlingssystemet i fråga har utvecklats och verifierats i samband med flygplansburna testkampanjer.