A gaseificação utiliza o conteúdo intrínseco de carbonos e hidrogênios das matérias primas sólidas ou líquidas na geração de uma mistura de hidrogênio (H2), monóxido de carbono (CO), dióxido de carbono (CO2) e metano (CH4). Tal mistura pode ser utilizada como matéria prima na síntese de novos produtos ou como combustível. A gaseificação pode ser utilizada no processamento de uma gama variada de produtos, independentemente de suas características ou estado físico. A utilização de biomassa como insumo da gaseificação vem sendo cada vez mais explorada e estudada, já que apresenta benefícios não somente na esfera ambiental, mas também em âmbitos econômicos e sociais. A vinhaça é um subproduto do processo de produção de álcool, que contém grandes concentrações de nutrientes e matéria orgânica em sua composição. A sua utilização hoje está limitada a fertirrigação e a aplicações isoladas em biodigestão e outros, que não são suficientes para o consumo da produção anual crescente do resíduo. Seu uso na gaseificação permitiria o aproveitamento do conteúdo orgânico da mesma e a produção de gases de alto valor agregado. Como a umidade do insumo interfere negativamente na eficiência da gaseificação clássica, a aplicação da mesma para matérias primas com alto teor de líquidos não é recomendada. Uma alternativa viável seria a utilização do meio gaseificante supercrítico, que resulta em rendimentos constantes, independentemente da umidade da corrente de entrada do reator. O presente trabalho consiste no projeto de um módulo de gaseificação de vinhaça em água supercrítica, a ser instalado como uma unidade anexa a usinas de açúcar e álcool. Ele compreende o projeto conceitual e análise de viabilidade deste módulo, incluindo estimativas de CAPEX (Capital Expenditure) e OPEX (Operation Expenditure) e uma análise de sensibilidade dos mesmos. O estudo apresenta ainda o estado da arte do conhecimento e da tecnologia de gaseificação com água supercrítica (SCWG), relacionando os gargalos a serem resolvidos, assim como os ganhos intrínsecos da definição conceitual do projeto. / The gasification process uses the carbon and hydrogen content in a given solid or liquid feedstock to produce a gaseous mixture of hydrogen (H2), carbon monoxide (CO), carbon dioxide (CO2) and methane (CH4). This mixture can be used as a precursor in the synthesis of new products or directly as a fuel. The gasification can be used in the processing of a wide range of materials, regardless of its characteristics or physical state. The use of vinasse as a gasification feedstock has been increasingly explored and studied, since its appeal lies not only on the environmental sphere, but as well on economic and social scope. Vinasse is a byproduct of the ethanol/ sugar producing process and contains large concentrations of nutrients and carbon organic matter in its protein-rich composition. The use of this fluid is limited today to fertirrigation and isolated applications, that are not enough for the consumption of its growing production. The possibility of gasifying the vinasse would allow a more profitable use of the fluid. In the classical gasification, the moisture content of the product being gasified impairs the yield of the reaction. So, for liquid feedstock its use is not recommended. One viable alternative for this case would be the use of the supercritical water as a reaction medium, which results in constant yields regardless of the moisture content of the raw material. This work consists on the design of module for vinasse gasification in supercritical water, to be installed as a unit, attached to an alcohol/ sugar plant. It comprises the conceptual design and feasibility study of the module, including CAPEX and OPEX estimates, plus a sensitivity analysis. The study also presents the state of the art of the knowledge associated to SCWG technology, relating bottlenecks to be solved, as well as the intrinsic gains from conceptual design definition.

A gaseificação utiliza o conteúdo intrínseco de carbonos e hidrogênios das matérias primas sólidas ou líquidas na geração de uma mistura de hidrogênio (H2), monóxido de carbono (CO), dióxido de carbono (CO2) e metano (CH4). Tal mistura pode ser utilizada como matéria prima na síntese de novos produtos ou como combustível. A gaseificação pode ser utilizada no processamento de uma gama variada de produtos, independentemente de suas características ou estado físico. A utilização de biomassa como insumo da gaseificação vem sendo cada vez mais explorada e estudada, já que apresenta benefícios não somente na esfera ambiental, mas também em âmbitos econômicos e sociais. A vinhaça é um subproduto do processo de produção de álcool, que contém grandes concentrações de nutrientes e matéria orgânica em sua composição. A sua utilização hoje está limitada a fertirrigação e a aplicações isoladas em biodigestão e outros, que não são suficientes para o consumo da produção anual crescente do resíduo. Seu uso na gaseificação permitiria o aproveitamento do conteúdo orgânico da mesma e a produção de gases de alto valor agregado. Como a umidade do insumo interfere negativamente na eficiência da gaseificação clássica, a aplicação da mesma para matérias primas com alto teor de líquidos não é recomendada. Uma alternativa viável seria a utilização do meio gaseificante supercrítico, que resulta em rendimentos constantes, independentemente da umidade da corrente de entrada do reator. O presente trabalho consiste no projeto de um módulo de gaseificação de vinhaça em água supercrítica, a ser instalado como uma unidade anexa a usinas de açúcar e álcool. Ele compreende o projeto conceitual e análise de viabilidade deste módulo, incluindo estimativas de CAPEX (Capital Expenditure) e OPEX (Operation Expenditure) e uma análise de sensibilidade dos mesmos. O estudo apresenta ainda o estado da arte do conhecimento e da tecnologia de gaseificação com água supercrítica (SCWG), relacionando os gargalos a serem resolvidos, assim como os ganhos intrínsecos da definição conceitual do projeto. / The gasification process uses the carbon and hydrogen content in a given solid or liquid feedstock to produce a gaseous mixture of hydrogen (H2), carbon monoxide (CO), carbon dioxide (CO2) and methane (CH4). This mixture can be used as a precursor in the synthesis of new products or directly as a fuel. The gasification can be used in the processing of a wide range of materials, regardless of its characteristics or physical state. The use of vinasse as a gasification feedstock has been increasingly explored and studied, since its appeal lies not only on the environmental sphere, but as well on economic and social scope. Vinasse is a byproduct of the ethanol/ sugar producing process and contains large concentrations of nutrients and carbon organic matter in its protein-rich composition. The use of this fluid is limited today to fertirrigation and isolated applications, that are not enough for the consumption of its growing production. The possibility of gasifying the vinasse would allow a more profitable use of the fluid. In the classical gasification, the moisture content of the product being gasified impairs the yield of the reaction. So, for liquid feedstock its use is not recommended. One viable alternative for this case would be the use of the supercritical water as a reaction medium, which results in constant yields regardless of the moisture content of the raw material. This work consists on the design of module for vinasse gasification in supercritical water, to be installed as a unit, attached to an alcohol/ sugar plant. It comprises the conceptual design and feasibility study of the module, including CAPEX and OPEX estimates, plus a sensitivity analysis. The study also presents the state of the art of the knowledge associated to SCWG technology, relating bottlenecks to be solved, as well as the intrinsic gains from conceptual design definition.

Des nouveaux procédés éco-efficients basés sur une meilleure utilisation des ressources renouvelables sont nécessaires pour assurer la continuité du développement énergétique. La thèse étudie le procédé de gazéification en eau supercritique (T>374°C et P>22,1 MPa) de la biomasse très humide pour l’obtention de l’hydrogène, molécule ayant un potentiel énergétique très intéressant à valoriser avec un impact environnemental très favorable. L’étude porte sur l’application du procédé à la biomasse modèle (solutions de glucose, glycérol et leur mélange) ainsi qu’au bioglycérol, résidu de la fabrication du biodiesel. Les propriétés du solvant et les mécanismes prépondérants développés par l’eau en phase souset supercritique peuvent être contrôlés par les paramètres opératoires imposés au processus : température, pression, concentration en molécules organiques et catalyseur alcalin, temps de réaction... Les études paramétriques des systèmes réactionnels ont été menées dans des réacteurs batch à deux échelles différentes, les phases résultantes étant caractérisées par des protocoles analytiques élaborés et validés dans le cadre de l’étude. Le suivi du milieu réactionnel en batch lors de son déplacement vers l’état supercritique a mis en évidence une conversion avancée des molécules organiques et une identification de certains intermédiaires générés. Parmi les paramètres étudiés, la température et le temps de réaction influent le plus le rendement à l’obtention d’hydrogène en présence de catalyseur (K2CO3) dans les réacteurs batch, rendements de 1,5 et 2 mol d’H2 respectivement par mol de glycérol et de glucose introduites. Les gaz obtenus contiennent des proportions variables d’hydrocarbures légers et du CO2. Environ 75% du carbone est converti en phase gaz et liquide (sous forme de carbone organique et inorganique), le restant étant déposé sous forme solide ou huileuse. L’analyse du solide généré (plus de 90% de C) laisse apparaître différentes phases, y compris la formation de nanoparticules sphériques. Enfin, la gazéification en réacteur continu du glycérol préchauffé a montré de meilleurs rendements en hydrogène que le procédé batch, pendant que celle du bioglycérol demande une évolution du procédé à cause de la précipitation en phase supercritique des sels contenus dans le réactant. En conclusion, la gazéification en eau supercritique de la biomasse peut être considérée comme une alternative intéressante à d’autres procédés physico-chimiques de production de l’hydrogène. L’amélioration du procédé sera possible par son intensification menée en parallèle avec l’utilisation de matériaux plus performants et le contrôle de la salinité de la phase réactante. / Supercritical water (T > 374 ° C and P > 22.1 MPa) gasification of wet biomass for hydrogen production is investigated. This process converts a renewable resource into a gas, which is mainly composed of hydrogen and hydrocarbons with interesting energy potential, and which can be separated at high pressure. In addition, the greenhouse gas effect of the process is zero or negative. Model biomasses (glucose, glycerol and their mixture) and bio-glycerol, residue from bio-diesel production, have been gasified by different processes: two-scale batch reactors (5 mL and 500 mL) and a continuous gasification system. Supercritical water acts as a reactive solvent, its properties can be adjusted by the choice of the experimental (P, T) couple. The operating parameters, e.g. temperature, pressure, concentration of biomass and alkaline catalysts, reaction time… allow favoring certain reaction mechanisms. In order to characterize the processes, specific analytical protocols have been developed and validated. The intermediates, formed during the heating time in the batch reactors, have been identified. Among the investigated operating parameters, temperature and reaction time have the greatest influence on the hydrogen production in batch reactors. In the presence of catalyst (K2CO3), H2 yields of 1.5 mol/mol glucose and 2 mol/mol glycerol have been respectively observed. The obtained gas contains different proportions of light hydrocarbons and CO2. About 75% of the carbon is converted into gas and liquid (in form of organic and inorganic carbon). The conversion leads also to a solid or oily residue. In the generated solid phase (composed over 90% of C), spherical nanoparticles are observed via electronic microscopy. The hydrogen production from glycerol is improved in the continuous process compared to batch reactors, however, bio-glycerol supercritical water gasification requests process improvement due to the precipitation of the salt contained in the reactant. In conclusion, supercritical water gasification of biomass can be considered as an promising alternative process for hydrogen production. The process should be improved by more performing equipments and by the control of the salinity content of the crude biomass.

In this work, SCWG of glucose, cellulose and pinewood was studied at different operating conditions with and without catalyst. Three parameters studied included temperature (400, 470, 500 and 550oC), water to biomass weight ratio (3:1 and 7:1) and catalyst (Ni/MgO, Ni/activated carbon, Ni/Al2O3, Ni/CeO2/Al2O3, dolomite, NaOH, KOH, activated carbon and olivine), which were varied for gasification of glucose, cellulose and pinewood. By comparing the results from model compound (glucose and cellulose) with that from real biomass (pinewood), the mechanism of how the individual compounds are gasified was explored. For catalytic runs with glucose, NaOH had the best activity for improving H2 formation. H2 yield increased by 135% using NaOH compared to that for run without catalyst at 500oC with a water to biomass weight ratio of 3:1. At the same operating conditions, the presence of Ni/activated carbon (Ni/AC) contributed to an 81% increase in H2 yield, followed by 62% with Ni/MgO, 60% with Ni/CeO2/Al2O3 and 52% with Ni/Al2O3. For catalytic runs with cellulose, the H2 yield increased by 194% with KOH compared to that for run without catalyst at 400oC with a water to biomass ratio of 3:1. At the same operating conditions, the presence of Ni/CeO2/Al2O3 contributed to a 31% increase in H2 yield followed by a 28% increase with dolomite. When the water to biomass ratio was increased from 3:1 to 7:1, H2 yield from glucose gasification was increased by 40% and 33% at 400 and 500oC, respectively, and the H2 yield of cellulose gasification was increased by 44%, 11% and 22% at 400, 470 and 550oC, respectively. The higher heating value of the oil products derived from SCWG of both glucose and cellulose incresed in the presence of catalysts. As real biomass, pinewood was gasified in supercritical water at the suitable operation conditions (550oC with water to biomass ratio of 7:1) obtained from previous experiments, using three kinds of catalyst: Ni/CeO2/Al2O3, dolomite and KOH. At the same operating conditions, the gasification of pinewood had smaller yields of H2 (20 to 41%) compared with that from cellulose. The effect of the catalyst on H2 production from SCW in the absence of biomass was studied. The results showed that a trace amount of H2 was formed with Ni based catalyst/dolomite only while some CO2 was formed with Ni/AC. Most of the runs presented in this report were repeated once, some of the runs had been triplicated, and the deviation of all results was in the range of ±5%.

No description available.

L'objectif de cette thèse est d'étudier la valorisation de la liqueur noire non soufrée par deux procédés hydrothermaux : la gazéification en eau supercritique et la liquéfaction hydrothermale. Ceux-ci seront comparés au procédé actuel de valorisation (évaporation puis combustion dans chaudière Tomlinson) selon 3 critères : le rendement énergétique, la récupération du sodium et la production de molécules aromatiques biosourcées.Lors de la gazéification, il a été montré que la formation de gaz est compétitive à celle de char. Une chauffe rapide et des températures élevées vont favoriser le rendement gaz et donc le rendement énergétique. Cependant les rendements énergétiques sont plus faibles que le procédé actuel car la conversion des composés aromatiques provenant de la lignine est faible dans la gamme de température étudiée. Lors d'un procédé en continu, à plus haute température (700°C) avec une chauffe rapide, le rendement énergétique peut être le double au procédé actuel (simulé à l'équilibre thermodynamique). La préhydrolyse du bois et l'utilisation de bois de résineux vont défavoriser la conversion de la liqueur noire en gaz.La liquéfaction quant-à-elle permet la formation composés phénoliques et d'un biocrude dont la combustion permettant de meilleur rendements énergétique que le procédé actuel. En effet, la lignine de la liqueur noire est hydrolysée en fragments réactifs, pouvant être soit dégradés soit se recombiner pour former le biocrude. Cette dernière est favorisée par la présence des carbohydrates. L'utilisation de bois de feuillus et la préhydrolyse vont améliorer le rendement énergétique.La récupération du sodium est satisfaisante pour les deux procédés, validant la faisabilité de la substitution de la chaudière par ces procédés hydrothermaux. / This thesis aims to study sulfur free black liquor valorization through two hydrothermal processes: supercritical water gasification and hydrothermal liquefaction. These processes will be compared to the industrial process (evaporation and Tomlinson boiler) with 3 mains criteria: energetic yield, sodium recovery and phenolic molecules production.In supercritical conditions, gas formation is competitive with char formation. Fast heating and high temperature permit to increase gas yield, thus energetic yield. However, conversion of phenolic compounds from lignin is low below 500°C, leading to a lower energetic yield than reference. In a continuous process, at high temperatures (700°C) and fast heating, energetic yield should be 2 times higher than industrial process (simulation at thermodynamic equilibrium). Wood prehydrolysis and softwood lead to a lower conversion of black liquor.Hydrothermal liquefaction produces a biocrude which can be burnt and phenolic platform compounds. Indeed, lignin is depolymerized into reactive fragments which can be degraded into platform phenolic molecules. Moreover, the recombination of these fragments, leading to biocrude formation, is favored by the carbohydrates derivatives in black liquor. Wood prehydrolysis and hardwood lead to better energetic and phenolic molecules yields.Sodium recovery is satisfactory for both processes. Substitution of Tomlinson recovery by a hydrothermal process is then possible.

Des nouveaux procédés éco-efficients basés sur une meilleure utilisation des ressources renouvelables sont nécessaires pour assurer la continuité du développement énergétique. La thèse étudie le procédé de gazéification en eau supercritique (T>374°C et P>22,1 MPa) de la biomasse très humide pour l'obtention de l'hydrogène, molécule ayant un potentiel énergétique très intéressant à valoriser avec un impact environnemental très favorable. L'étude porte sur l'application du procédé à la biomasse modèle (solutions de glucose, glycérol et leur mélange) ainsi qu'au bioglycérol, résidu de la fabrication du biodiesel. Les propriétés du solvant et les mécanismes prépondérants développés par l'eau en phase sous- et supercritique peuvent être contrôlés par les paramètres opératoires imposés au processus : température, pression, concentration en molécules organiques et catalyseur alcalin, temps de réaction... Les études paramétriques des systèmes réactionnels ont été menées dans des réacteurs batch à deux échelles différentes, les phases résultantes étant caractérisées par des protocoles analytiques élaborés et validés dans le cadre de l'étude. Le suivi du milieu réactionnel en batch lors de son déplacement vers l'état supercritique a mis en évidence une conversion avancée des molécules organiques et une identification de certains intermédiaires générés. Parmi les paramètres étudiés, la température et le temps de réaction influent le plus le rendement à l'obtention d'hydrogène en présence de catalyseur (K2CO3) dans les réacteurs batch, rendements de 1,5 et 2 mol d'H2 respectivement par mol de glycérol et de glucose introduites. Les gaz obtenus contiennent des proportions variables d'hydrocarbures légers et du CO2. Environ 75% du carbone est converti en phase gaz et liquide (sous forme de carbone organique et inorganique), le restant étant déposé sous forme solide ou huileuse. L'analyse du solide généré (plus de 90% de C) laisse apparaître différentes phases, y compris la formation de nanoparticules sphériques. Enfin, la gazéification en réacteur continu du glycérol préchauffé a montré de meilleurs rendements en hydrogène que le procédé batch, pendant que celle du bioglycérol demande une évolution du procédé à cause de la précipitation en phase supercritique des sels contenus dans le réactant. En conclusion, la gazéification en eau supercritique de la biomasse peut être considérée comme une alternative intéressante à d'autres procédés physico-chimiques de production de l'hydrogène. L'amélioration du procédé sera possible par son intensification menée en parallèle avec l'utilisation de matériaux plus performants et le contrôle de la salinité de la phase réactante.