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An investigation was carried out on a three stage method (extrusion/annealing/uniaxial-stretching) (MEAUS) utilized to produce semicrystalline polymeric microporous membranes. The two semicrystalline polymers studied were selected based on a set-of-prerequisites proposed for the formation of highly porous membranes via the method in question. The prerequisites included "fast" crystallization kinetics, presence of an ac relaxation, ability to form a planar stacked lamellar morphology with a "good" crystalline orientation upon melt-extrusion, and rapid heat transfer of the film during extrusion. The first polymer was isotactic poly(4-methyl-1-pentene) (PMP), and the second was polyoxymethylene (POM). Three PMP resins were studied, which differed in weight average molecular weight. Three POM resins were also investigated where two of resins were characterized by relatively narrow molecular weight distributions (MWD) ca 2 while the third POM resin possessed a MWD ca 5.9. The melt-extruded film morphologies and orientation values were a consequence of the melt-relaxation times as a result of the resin characteristics and/or the melt-extrusion conditions. Following the extrusion stage, the effect of annealing (second stage) on film properties was investigated. The annealing variables investigated included the temperature, time, and level of extension applied during annealing. The annealed films were then subjected to the uniaxially stretching stage (third stage) consisting of a cold and hot step, respectively, where deformation was along the extrusion direction. The variables of interest included the cold and hot stretch temperature and extension level. It was found that starting precursor morphology and orientation, annealing conditions, and stretching variables impact the final film microporous morphology and permeability. Additionally, the proposed prerequisites were verified in both the PMP and POM film series. In addition to the MEAUS study, a comprehensive investigation was conducted of the optical properties of blown and cast films made from conventional Ziegler-Natta catalyzed linear low density polyethylene (LLDPE) as well as metallocene-catalyzed LLDPE resins. From this work, it was determined that in PE blown and cast films made using conventional processing conditions, the optical haze properties are adversely affected due to enhanced surface roughness caused by the formation of spherulitic-like superstructures in polymer melts that possess fast relaxing and low melt elasticity rheological characteristics. This optical property study was also published in J. Appl. Polym. Sci., 77(13), 2845, (2000). / Ph. D.

The focus of this dissertation was to investigate the influence of sidechain structure and sidechain content on the morphology and physical properties of perfluorosulfonic acid ionomer (PFSA) membranes. One of the primary objectives was to characterize the thermomechanical relaxations for short sidechain PFSAs developed by 3M and Solvay, as well as a new multi-acid sidechain perfluoroimide acid ionomer (PFIA) from 3M. Partial neutralization experiments played a key role in systematically manipulating the strength of the electrostatic interactions between proton exchange groups on each sidechain, leading to the elucidation of the molecular-level motions associated with multiple thermal relaxations observed by dynamic mechanical analysis (DMA). Particularly, 3M PFSA and Solvay Aquivion lack an observable β-relaxation in the sulfonic acid-form that is observed in the long sidechain PFSA, Nafion. By varying the strength of the physically-crosslinked network through exchanging the proton on the sulfonic acid groups for large counterions, we were able to conclude that the shorter sidechain length and increase in ion content in the 3M PFSA and Solvay Aquivion serves to restrict the mobility of the polymer backbone such that the onset of segmental motions of the main chains is not observed at temperatures below the α-relaxation temperature, where destabilization of the physically crosslinked network occurs. As a complementary technique to DMA for probing the relaxations in PFSAs, we introduced a new pretreatment method for differential scanning calorimetry (DSC) measurements that uncover a thermal transition in H+-form 3M PFSA, Aquivion, and Nafion membranes. This thermal transition was determined to be of the same molecular origin as the dynamic mechanical α-relaxation temperature in H+-form PFSAs, and the β-relaxation temperature in tetrabutylammonium (TBA+)-form PFSAs. The thermomechanical relaxations in multi-acid sidechain 3M PFIA were also investigated. Interestingly, the additional acidic site on PFIA led to unexpected differences in thermal and mechanical properties, including the appearance of a distinct glass transition temperature otherwise not seen in PFSA ionomers. We utilized small-angle X-ray scattering (SAXS) studies to probe the differences in aggregate structure between the PFIA and PFSA membranes in order to uncover the morphological origin of the anomalous thermomechanical behavior in PFIA membranes. Larger aggregate structures for PFIA, compared to PFSA, incorporate intervening fluorocarbon chains within the aggregate, resulting in increased spacing between ions that reduce the collective electrostatic interactions between ions such that the onset of chain mobility occurs at lower temperatures than the α-relaxation for PFSA. The SAXS profiles of PFSAs showed two scattering features resulting from scattering between crystalline domains and ionic domains distributed throughout the polymer matrix. In order to fit the "ionomer peak" to models used for the PFIA and PFSA aggregate structure determination, we presented a method of varying the electron density of the ionic domains by using different alkali metal counterions as a tool to make the intercrystalline feature indistinguishable. This allows for isolation of the ionomer peak for better fits to scattering models without any interference from the intercrystalline peak. Lastly, an investigation of annealing PFSAs of different sidechain structures in the tetramethylammonium (TMA+) counterion form above their α-relaxation showed a profound crystalline-like ordering of the TMA+ counterions within the ionic domains. This ordering is maintained after reacidification and leads to improved proton conductivity, which indicates that this method can be used as a simple processing method for obtaining improved morphologies in proton exchange membranes for fuel cell applications. / Doctor of Philosophy / Hydrogen fuel cells offer an environmentally friendly, high efficiency method for powering vehicles, buildings, and portable electronic devices. At the center of a hydrogen fuel cell is a polymer membrane that contains ionic functionalities, which conduct hydrogen ions (protons) from the anode to the cathode while preventing conduction of electrons. The electrons travel through an external circuit to produce electricity, while the protons travel through the polymer membrane and meet with oxygen on the other side to produce water, the only byproduct of a hydrogen fuel cell. The efficiency of this process relies on the ability of the polymer membrane to conduct protons, and the lifetime of a fuel cell depends on the mechanical stability of this membrane. Perfluorosulfonic acid ionomers are good candidates for use as polymer membranes in hydrogen fuel cells due to their Teflon backbone that provides mechanical stability and their sulfonic acid functionalities that form channels for proton conduction. In this work, we probe the structure-property relationships of different perfluorosulfonic acid ionomers for use as fuel cell membranes. We focus on thermal analysis techniques to develop a fundamental understanding of the effect of chemical structure and sulfonic acid content on the temperature-induced mobility of the polymer chains in these ionomers. This mobility at elevated temperatures can be utilized to rearrange the morphological structure of perfluorosulfonic acid ionomer membranes in order to enhance proton conductivity and mechanical integrity.

Semicrystalline thermoplastic polyimides based upon bis(4-aminophenoxy)benzene and related "triphenyl ether" diamines were synthesized via the classical two step amic acid route. More specifically, polyimides were derived from para linked 1,4-bis(4-aminophenoxy)benzene, or TPEQ (triphenyl ether diamine- hydroquinone) and its meta isomer 1,3-bis(4-aminophenoxy)benzene, or TPER (triphenyl ether diamine-resorcinol). The reaction of these diamines with rigid or semi-rigid dianhydrides such as pyromellitic dianhydride (PMDA), biphenyl dianhydride (BPDA), and oxydiphthalic anhydride (ODPA) yields very thermally stable semi-crystalline polymers which have excellent resistance to organic liquids. Amorphous polyimides could be derived from hexafluoroisopropylidene-linked diphthalic anhydride (6FDA), but these systems were not extensively investigated. Importantly, molecular weight characterization of the semicrystalline systems at the soluble amic acid stage was successful by employing hydrodynamic volume calibrated, viscosity detector size exclusion chromatography (SEC). The experimental values were found to be within the targeted <M_n> range of 20-30,000 g/mole. Polyimide powders derived from these ether diamines were prepared by solution imidization at 180°C, to afford about 70% imidized structures as judged by dynamic thermal gravimetric analysis (TGA), before crystallization/precipitation occurred. Relatively small particle sizes ranging from 2 to 25 μm in size were generated, which would be appropriate for thermoplastic polymer matrix composites prepared by powder processing. All specimens showed excellent thermooxidative stability, consistent with the aromatic imide structure. The molecular design of the aromatic polyetherimide repeat unit was critical for the successful utilization of these semicrystalline high performance materials. The metba-linked TPER system when combined with the thermally stable s-biphenyl dianhydride (BPDA) produced a melting endotherm, T_m, at about 395°C, which was well within the thermal stability limitations of organic materials, i.e., less than or approximately 450°C. It was also demonstrated to be important to quantitatively endcap both ends of the chains at about 20-30,000 <M_n> with non-reactive phthalimide groups to achieve appropriate melt viscosities and good melt stability. This was done by off-setting the stoichiometry in favor of the diamine, reacting with a calculated amount of phthalic anhydride and imidizing in bulk above the Tg (≈210°C) at 300°C. These considerations allowed for remarkable melt stability in nitrogen at 430°C for at least 45 minutes, and importantly, repeated recrystallizations from the melt to afford tough, ductile semicrystalline films with excellent solvent resistance. If the macromolecular chains were not properly endcapped, it was demonstrated that viscosity increased rapidly at 430°C, suggesting reactions such as transimidization involving terminal amine end groups with in-chain imide segments and/or other side reactions, which quickly inhibited recrystallization, probably by reducing molecular transport processes. In contrast, polyimides based upon the more rigid para-linked TPEQ did not demonstrate melt or flow characteristics below 400°C, and degraded around the T_m at about 470°C! The less thermally stable TPEQ-ODPA based polyimide did melt around 409°C, and lower molecular weight samples, e.g., 10,000 M_n, recrystallized from the melt after short melt times, but cast films were brittle. It was hypothesized that the weak link may be the relatively electron rich arylene ether bond derived from the ODPA dianhydride. Several alkylated derivatives of TPER were synthesized in good yield by the reactions of alkylated resorcinol precursors with p-fluoronitrobenzene to produce dinitro compounds, which were subsequently reduced. These model diamines were then used to synthesize polyimides by the classical two step route. As expected, few of the polyimides derived from BPDA and these diamines displayed melting transitions (T_m), probably because of poor chain packing. However, they could have potential as new thermally stable membrane materials. Several amorphous polyimides prepared from 1,3-bis(p-aminophenoxy)-4-hexylbenzene were soluble in selected common organic solvents and could be cast into flexible films. / Ph. D.

Sulfonated polyaromatic hydrocarbon membranes have emerged as desirable candidates for proton exchange membranes (PEMs) due to their excellent mechanical properties, high thermal and chemical stability, and low cost. Specifically, sulfonated multiblock copolymers are attractive because their phase-separated morphologies aide in facile proton transport. In this work, the functionalization of semicrystalline gels of poly(ether ether ketone) (PEEK) is explored as a novel post-polymerization method to prepared blocky copolymers, and the effect of copolymer architecture on membrane physical properties, structure, and performance is extensively investigated. First, the blocky sulfonation of PEEK was explored to prepare blocky copolymers (SPEEK) with densely sulfonated domains and unfunctionalized, crystallizable domains. Compared to random SPEEK ionomers at similar ion content, blocky SPEEK exhibited enhanced crystallizability, decreased melting point depression, and faster crystallization kinetics. Phase separation between the hydrophilic sulfonated blocks and hydrophobic PEEK blocks, aided by polymer crystallization, resulted in enhanced water uptake, superior proton conductivity, and more closely associated ionic domains than random SPEEK. Furthermore, the random and blocky bromination of PEEK was investigated to prepare PEEK derivatives (BrPEEK) with reactive aryl-bromides. Spectroscopic evidence revealed long domains of unfunctionalized homopolymer for blocky BrPEEK, and this translated to an increased degree of crystallinity, higher melting temperature, and more rapid crystallization kinetics than random BrPEEK at similar degrees of bromination. The subsequent sulfonation of blocky BrPEEK resulted in a hydrophilic-hydrophobic blocky copolymer with clear multi-phase behavior. The phase-separated morphology contributed to decreased water uptake and areal swelling compared to random SPEEK and resulted in considerably higher proton conductivity at much lower hydration levels. Moreover, Ullmann coupling introduced superacidic perfluorosulfonic acid side chains to the BrPEEK backbone, which yielded membranes with less water content and less dimensional swelling than random SPEEK. Superior proton transport than random SPEEK was observed due to the superacid side chain and wider hydrophilic channels within the membranes, resulting in more continuous pathways for proton transport. Overall, this work provided a novel platform for the preparation of functionalized PEEK membranes using a simple post-polymerization functionalization procedure. The established methods produced blocky-type copolymers with properties reminiscent of multiblock copolymers prepared by direct polymerization from monomers/oligomers. / PHD / Block copolymers are an important class of polymers that are composed of two or more blocks of distinct polymeric segments covalently tethered to one another. Dissimilarity in the chemical nature of the blocks leads to self-organization into well-defined structures, and this unique structural order imparts material properties that are different from (and often superior to) the properties of the individual blocks alone. Thus, block copolymers are advantageous for a diverse array of applications including membranes, gas separation, water purification, medical devices, etc. Although considerable synthetic progress has been made towards discovering novel methods to prepare block copolymers, their widespread use is somewhat limited by the complex, energy-intensive procedures necessary to precisely control the block sequencing during polymerization. In this dissertation, a straightforward, inexpensive physical procedure is explored to synthesize blocky copolymers with controlled sequencing from commercially available polymers. This process relies on performing reactions in the gel state, whereby segments of the polymer chain are effectively shielded from the functionalizing chemistry. In particular, the gel state sulfonation and bromination of poly(ether ether ketone), a high performance polymer, is investigated to develop novel, blocky materials for membrane applications. This work not only expands the methodology towards the synthesis of block copolymers, but alaso provides critical insight into the effect of copolymer architecture on membrane physical properties, structure, and performance. Furthermore, this work provides an economically feasible method to prepare blocky copolymers from commercially derived materials, thereby providing a means to progress the widespread use of block copolymers in industry.

In the effort to improve oil production riser performance, new materials are being studied. In the present case, a Polymer Matrix Composite (PMC) is being considered as a replacement for carbon steel in flexible risers manufactured by Wellstream Inc., Panama City, Florida. The Materials Response Group (MRG) at Virginia Tech had the primary responsibility to develop the models for long-term behavior, especially remaining strength and life. The MRG is also responsible for the characterization of the material system with a focus on the effects of time, temperature, and environmental exposure. The present work is part of this effort. The motivation to use a composite material in a non-bonded flexible riser for use in the offshore oil industry is put forth. The requirements for such a material are detailed. Strength analysis and modeling methods are presented with experimental data. The effect of matrix crystallinity on composite mechanical properties is shown. A new method for investigating matrix behavior at elevated temperatures developed. A remaining strength life prediction methodology is recalled and applied to the case of combined fatigue and rupture loading. / Master of Science

No / In tensile stretching, many polymers undergo strain localization. The geometrical form of the localization can take the form of either a shear band or an approximately symmetric neck. We present a constitutive model of the early stages of deformation that predicts which form the localization will take. The model consists of an Eyring process acting with a Gaussian network that is implemented numerically. A Levy-Mises flow rule associated with the Eyring process has a tendency to produce shear bands. A relatively stiff Gaussian network is used in a model of polycarbonate that ensures that most of the strain is taken up by the Eyring process, resulting in shear banding. In contrast, a relatively soft Gaussian network is used in a model of polyethylene, which takes up the greater part of the strain, resulting in a neck. The predictions are compared with experiments. For polyethylene, a two-Eyring-process model is introduced for better accuracy.

The present work describes a selection of strategies for the synthesis of functional aliphatic polycarbonates. Using an end-group functionalization strategy, a series of DNA-binding cationic poly(trimethylene carbonate)s was synthesized for application as vectors for non-viral gene delivery. As the end-group functionality was identical in all polymers, the differences observed in DNA binding and in vitro transfection studies were directly related to the length of the hydrophobic poly(trimethylene carbonate) backbone and the number of functional end-groups. This enabled the use of this polymer system to explore the effects of structural elements on the gene delivery ability of cationic polymers, revealing striking differences between different materials, related to functionality and cationic charge density. In an effort to achieve more flexibility in the synthesis of functional polymers, polycarbonates were synthesized in which the functionalities were distributed along the polymer backbone. Through polymerization of a series of alkyl halide-functional six-membered cyclic carbonates, semicrystalline chloro- and bromo-functional homopolycarbonates were obtained. The tendency of the materials to form crystallites was related to the presence of alkyl as well as halide functionalities and ranged from polymers that crystallized from the melt to materials that only crystallized on precipitation from a solution. Semicrystallinity was also observed for random 1:1 copolymers of some of the monomers with trimethylene carbonate, suggesting a remarkable ability of repeating units originating from these monomers to form crystallites. For the further synthesis of functional monomers and polymers, azide-functional cyclic carbonates were synthesized from the bromo-functional monomers. These were used as starting materials for the click synthesis of triazole-functional cyclic carbonate monomers through Cu(I)-catalyzed azide–alkyne cycloaddition. The click chemistry strategy proved to be a viable route to obtain structurally diverse monomers starting from a few azide-functional precursors. This paves the way for facile synthesis of a wide range of novel functional cyclic carbonate monomers and polycarbonates, limited only by the availability of suitable functional alkynes.

Controlling the micro-structure of organic materials is crucial for a variety of practical applications such as photonics, biomedicine or the rapidly growing field of organic electronics. Recent studies have shown a possibility of tailoring the polymer structure on the nanoscale using supramolecular self-assembly under spatial confinement. Despite extensive studies already performed in this field, many questions remain open. In particular, it will be important to understand how different structure formation processes such as crystallization, LC-phase formation, microphase separation, and others occur under confinement. In the present work, we address the effect of 1D- and 2D-confinement on the structure formation for a variety of systems including segmented poly(ether-ester-amide) (PEEA) copolymers, main-chain liquid-crystalline (LC) polymers belonging to the family of poly(di-n-alkylsiloxane)s and liquid-crystalline/semicrystalline block copolymers formed through complexation of poly (2-vinylpyridine-b-ethylene oxide) (P2VP-PEO) with a wedge-shaped ligand, 4'-(3'',4'',5''-tris(octyloxy) benzamido) propanoic acid. In order to reveal the morphological diversity of the studied systems under confinement, the work was carried out on bulk materials and on thin films employing a battery of experimental methods. The main experimental techniques operational in direct and reciprocal space applied in my work are described in chapter 2. [...]

Les isolateurs diélectriques utilisés dans les disjoncteurs haute tension développés par Areva, sont fabriqués à partir du PET (polyéthylène téréphtalate). Ce polymère semi-cristallin a remplacé, depuis quelques années, les résines époxy. Il a été choisi pour ses propriétés mécaniques et diélectriques, mais surtout pour sa recyclabilité. Le souci dans cette application, concerne l’évolution dans le temps de ses caractéristiques sachant les contraintes d’application. En effet, dans les conditions de travail, les isolateurs maintiennent des conducteurs électriques. Les pertes thermiques affectent certaines zones pouvant atteindre, voire dépasser, la température de transition vitreuse du matériau [70-80°C]. Par conséquence, les pièces isolatrices subissent un phénomène de vieillissement qui nécessite un suivi dans le temps afin d’étudier l’évolution de leur caractéristiques Dans ce contexte, nous avons étudié le vieillissement thermique du PET. Ainsi des échantillons ont été mis dans des étuves sous vide, chacune réglée à une température : 60, 80, 115 et 125°C pendant différentes durées (jusqu’à 12 mois de vieillissement), puis retirés et testés au fur et à mesure du vieillissement. Différentes techniques ont été employées pour analyser les propriétés du semi-cristallin en question, i.e. l’étude calorimétrique différentielle (DSC), les diffractions aux rayons X aux grands et petits angles (WAXS/SAXS). L’analyse thermomécanique (DMA) et finalement les essais de traction.Les résultats de DSC révèlent une augmentation du taux de cristallinité. Les analyses thermomécaniques ont montré une faible augmentation du module de Young qui pourrait être le résultat d’une évolution de la cristallisation. Les températures de fusion sont restées quasiment stables, par contre une augmentation des températures de transition vitreuse a été remarquée. Les analyses des spectres de diffraction aux rayons X aux grands angles, ont confirmé la croissance du taux de cristallinité. En outre les longues périodes calculées, diminuent. Nous avons ainsi vérifié l’apparition de cristallites dans phase amorphe. Par ailleurs un comportement de fragilité continue en fonction du temps et de la température du vieillissement, a été constaté. Les observations au MEB ont révélé la présence d’une importante quantité de particules supposées être des agents nucléants (talc, SiO2, MgO…) / For insulating application, AREVA has chosen PET (polyethylene terephthalate) to substitute the epoxy resin as material for insulators in High Voltage Gas Insulated Substation. The main problem of this application is the fact that in operating conditions, the temperature of the PET plates would reach even exceed its glass transition [70°C-80°C]. The material undergoes aging phenomena which affect the temperature-dependent properties. The current investigation aims at observing and analyzing the gradual evolution of the mechanical, morphological and dielectric properties during thermal aging. To reach this goal, semi crystalline PET samples have been aged under vacuum at different temperatures i.e. 60°C, 80°C, 115°C and 125°C for various periods of time (until 12 months). The characterizations have been performed using several techniques: Differential scanning calorimetric (DSC), wide and small angle X-ray scattering (WAXS/SAXS), thermo-mechanical analysis (DMA), tensile test and morphological observation.The DSC measurements show that the crystallinity ratio increases with temperature and time of aging. The glass transition has increased. However no significant changes have been seen on the melting temperature. The DMA results agree with the DSC measurement in so far as it has revealed an expected increase of the Young modulus for all the samples studied. Significant differences have been observed using X-ray scattering: while the crystallinity ratio did increase, the long period has decreased specially for the case of aging at 115 and 125°C. The DMA measurements showed an almost stable glass transition around 80°C but an increase for samples aged at 125°C. When the samples have been subjected to the tensile test, a significant brittleness rise has been noticed. In addition, the SEM has revealed the presence of important amount of nucleant agent (talc, SiO2, MgO …)