abstract: The development of a Solid State Transformer (SST) that incorporates a DC-DC multiport converter to integrate both photovoltaic (PV) power generation and battery energy storage is presented in this dissertation. The DC-DC stage is based on a quad-active-bridge (QAB) converter which not only provides isolation for the load, but also for the PV and storage. The AC-DC stage is implemented with a pulse-width-modulated (PWM) single phase rectifier. A unified gyrator-based average model is developed for a general multi-active-bridge (MAB) converter controlled through phase-shift modulation (PSM). Expressions to determine the power rating of the MAB ports are also derived. The developed gyrator-based average model is applied to the QAB converter for faster simulations of the proposed SST during the control design process as well for deriving the state-space representation of the plant. Both linear quadratic regulator (LQR) and single-input-single-output (SISO) types of controllers are designed for the DC-DC stage. A novel technique that complements the SISO controller by taking into account the cross-coupling characteristics of the QAB converter is also presented herein. Cascaded SISO controllers are designed for the AC-DC stage. The QAB demanded power is calculated at the QAB controls and then fed into the rectifier controls in order to minimize the effect of the interaction between the two SST stages. The dynamic performance of the designed control loops based on the proposed control strategies are verified through extensive simulation of the SST average and switching models. The experimental results presented herein show that the transient responses for each control strategy match those from the simulations results thus validating them. / Dissertation/Thesis / Ph.D. Electrical Engineering 2011

Neste tabalho à realizado o estudo de um conversor de trÃs nÃveis com ponto neutro grampeado (NPC), proposto para a interligaÃÃo de sistemas de conversÃo de energia à rede elÃtrica. Para tanto à utilizado um filtro indutivo L, tÃcnicas de controle vetorial, e a tÃcnica PLLcomo mÃtodo de sincronismo. SÃo desenvolvidas equaÃÃes para a determinaÃÃo das perdas do conversor, as quais podem ser aplicadas a diversas tÃcnicas de modulaÃÃo PWM. TrÃs tÃcnicas sÃo apresentadas: modulaÃÃo PD; modulaÃÃo com injeÃÃo de terceiro harmÃnico (THIPWM); e modulaÃÃo vetorial baseada em portadora (CB-SVPWM). Toda a modelagem do sistema à apresentada, bem como um exemplo de projeto para um sistema de 6 kW.SÃo realizadas simulaÃÃes computacionaispara diferentes estudos de caso, validando o projeto do conversor e a modelagem desenvolvida. A resposta Ãs dinÃmicas do sistema à satisfatÃria, sendo o conversor capaz de controlar o fluxo de potÃncia ativa (com fator de potÃncia uniÃrio) e reativa entregues à rede. / This work deals with the study of a three-level inverter with Neutral Point Clamped (NPC), proposed for the interconnection of energy conversion systems to the grid. In order to accomplish a complete study, an inductive filter L is proposed, as well as vector control techniques and a PLL synchronization method. Equations are developed for the determination of the losses of the converter, which can be applied to various PWM techniques. Three Modulation techniques are presented: Phase Disposition modulation(PD), modulation with injection of the third harmonic (THIPWM) and carrier-based space vector modulation (SVPWM-CB). The complete modeling system is presented, as well as an example for designing a system of 6 kW. Numerical simulations are performed for different study cases, validating the converter design and modeling developed. The simulation results show that the proposed NPC converter is fully satisfactory, the converter being able to control the active (unity power factor) and reactive power flow delivered to the grid.

The master thesis deals with the development of buck-boost DC-DC converter which supplies matrix beam module. The design is focused on testing two-phase boost converter and three channel buck converter manufactured by NXP Semiconductors. Part of the design is implementation of microcontroller for converter control and communication with computer. Part of the thesis is also to design user interface on Windows platform for easy system configuration. Next thing the thesis deals with is designing load for DC-DC converter that is variable and can make different current consumption. One part of this thesis is focused to achieve the lowest conducted emissions and to maximize conducted immunity. Part of this project is production of a prototype and prototype testing.

The aim of this diploma thesis is to study the resonant converters operation. This paper is concretely specialized to design and implementation the LLC resonant converter with output power about 350 watts. LLC resonant converter is prospective solution for similar applications. The general advantages are that the power MOSFETs are working on zero voltage switching condition, which reduce the switching loss and improve EMI performance. The detailed design for the LLC resonant tank characteristics presented in this paper, which fully guarantees the ZVS condition. This study is based on replacing the rectifier and load by an equivalent resistance applies the first harmonics approximation and the assumption that the current trough the diodes of the output rectifier has a sinusoidal waveform.

The first part of this work describes the design and implementation of switch-mode power supply for control circuits for 12/2x24V 4.5A fuel cells. The introduction picks the issue of power sources in electromobiles and final design and implementation of switching power suply. The next part deals with the issues of fast-charger and generators for power transistors. It describes the structure of DC converter and control and protectin circuits of quick-charger. In the end this work describes selected driver circuits and charge tests on fast-charger as evidenced by measurements.

The aim of this thesis is to study the possibilities of controlling high-brightness white LEDs using circuits operating at high voltages. The job itself is a division of existing light sources and mainly focus on semiconductor technology LED. The following describes the voltage of DC / DC and AC / DC. The work contains a description of the three high-voltage inverters are designed for power LEDs. Finally, it created a draft scheme of the PCB. As a control circuit is chosen ATMEGA 162 microcontroller from Atmel and source for LED diode is formed HV9910 and HV9861 circuits.

Tato práce se zabývá návrhem výkonového měniče určeného pro použití ve fotovoltaických systémech. Klíčovým je použití programovatelného hradlového pole (FPGA) pro realizaci řídicích funkcí. Do detailu jsou diskutovány aspekty návrhu spínaných měničů a na základě takto získaných poznatků je zkonstruován funkční vzorek měniče.

This report details the design and implementation of a switching DC-DC converter for use in the Energy Harvesting From Exercise Machines (EHFEM) project. It uses a four-switch, buck-boost topology to regulate the wide, 5-60 V output of an elliptical machine to 36 V, suitable as input for a microinverter to reclaim the energy for the electrical grid. Successful implementation reduces heat emissions from electrical energy originally wasted as heat, and facilitates a financial and environmental benefit from reduced net energy consumption.

No description available.

In today's industrial power converters, converter reliability is essential, and converter topologies are well-established. Without a doubt, the power electronic industry continues to seek efficient power delivery and high power density. Resonant converters, especially LLC converters, have been intensively studied and applied in DC-DC converters. One of the most demanding applications for LLC converters is data centers. To date, LLC Resonant converters, are deployed in many applications for improved efficiency, density, and reliability. With the introduction of WBG devices coupled with the soft switching feature, the switching frequency can be extended beyond Mega-Hertz. With the significant increase in operating frequency, complicated magnetic components can be broken down into a cellular structure, each with a few number of turns. They can be easily implemented using 4-6 layers of PCB windings. Moreover, integrating the cellular cores using flux cancellation can further improve the power density. The proposed integrated magnetics can be automated in the manufacturing process. The magnetic size is reduced at this frequency, and planar magnetics using PCB winding become more relevant. PCB magnetics feature multiple advantages over Litz wire. The benefits are summarized as follows: The labor-intensive manufacturing process can be automated, thus reduction of cost. There is much reduced CM noise by using the shield layer. They have parasitics with much-improved reproducibility in large quantities. PCB windings feature less leakage between transformer windings because of the flexibility of the winding interleaving and the reduced number of turns. There is better thermal management due to the increased surface-to-body ratio. The design has a low profile and high-power density. However, it is not without its own limitations. There are challenges for high frequency PCB-magnetic magnetic design for the LLC converter. Firstly, With the recently developed high frequency core material, a phenomenon referred to as the dimensional resonant is observed. The effects of dimensional resonance were discussed in the literature when using an unusually large core structure; however, it can be observed more frequently under high excitation frequency, particularly with integrated magnetics. This dissertation discusses the dimensional effects of core loss on a PCB-based magnetics structure. A case study is presented on a 3-kW 400-to-48-V LLC prototype running at 1 MHz. The converter utilizes a low-profile matrix of two integrated transformers with a rectangular and thin cross-section area for reduced core loss. Specific solutions are presented. % Secondly, The matrix transformer is suitable for an LLC converter with high output current. However, the matrix transformer also increases the core size and core losses. The core loss degrades the LLC converter's light load and peak efficiency. In this dissertation, We discuss the design process and implementation of the DC-DC stage of the power supply unit for narrow range 48 V data center bus architecture. The optimization takes into account the number of elemental transformers, number of transformer turns, switching frequency, and transformer dimensions, namely winding width and core cross-section area. The optimization process results in a nearly 99% efficient 400-to-48-V LLC with a very high-power density and low profile fully integrated on PCB. A matrix of four transformers is used to reduce the termination loss of the secondary synchronous rectifier and achieve better thermal management. The number of secondary turns is optimized to achieve the best trade-off between winding loss, core loss, and power density. Another challenge arises for magnetic integration when multiple magnetic components with different characteristics come together. For instance, in the case of a transformer and an inductor on the same PCB. The PCB transformer is designed with perfectly interleaved primary and secondary layers to utilize the full PCB layer thickness. As a rule of thumb, the transformer winding layer is designed within 1 to 2 times the skin depth. On the other hand, the inductor's winding lacks interleaving and suffers from high MMF stress on layers. This makes the inductor prone to high eddy currents and eddy loss. Furthermore, this dissertation addresses the challenges associated with the high winding and core loss in the Integrated Transformer-Inductor (ITL). To overcome these challenges, we propose an improved winding design of the ITL by utilizing idle shielding layers for inductor integration within the matrix transformer. This method offers full printed circuit board (PCB) utilization, where all layers are consumed as winding, resulting in a significant reduction in the winding loss of the ITL. Moreover, we propose an improved core structure of the ITL that offers better flux distribution of the leakage flux within the magnetic core. This method reduces the core loss by more than 50% compared to the conventional core structure. We demonstrate the effectiveness of our proposed concepts by presenting the design of the ITL used in a high-efficiency, high-power-density 3-kW 400-to-48-V LLC module. The proposed converter achieves a peak efficiency of 98.7% and a power density of 1500 W/in3. This dissertation presents the concept of matrix inductors to solve such problems. A matrix of four resonant inductors is also designed to reduce the proximity effect between inductor windings and reduce inductor PCB winding loss. The matrix inductor provides a solution for high thermal stress in PCB-based inductors and reduces the inter-winding capacitance between inductor layers. This dissertation solves the challenges in magnetic design in high-frequency DC-DC converters in offline power supplies and data centers. This includes the transformer and inductor of the LLC converter. With the academic contribution in this dissertation, Wide-bandgap devices WBG can be successfully utilized in high-frequency DC-DC converters with Mega-Hertz switching frequency to achieve high efficiency, high power density, and automated manufacturing. The cost will be reduced, and the performance will be improved significantly. / Doctor of Philosophy / Industrial power converters need to be reliable and efficient to meet the power industry's demand for efficient power delivery and high power density. Research should focus on improving existing converter designs to improve fabrication, efficiency, and reliability. Resonant converters have been found to be effective in power conversion, especially in data centers where energy consumption is high. Three-element Resonant converters (LLC) are already used to improve efficiency, density, and reliability. By using Wide Bandgap devices and soft switching, the switching frequency can be extended beyond MHz, simplifying magnetic components and improving power density. The proposed integrated magnetics can be automated during the manufacturing process, further improving power density. At higher frequencies, planar magnetic components made with PCB winding are more effective than Litz wire. They are cheaper to make because of automation, have less common-mode noise, and are more reproducible in large quantities. PCB winding also has a low profile, high-power density, and better thermal management. However, it is not without its own limitations. There are challenges for high frequency PCB-magnetic magnetic design for the LLC converter. Firstly, With the recently developed high frequency core material, a phenomenon referred to as the dimensional resonant is observed. The effects of dimensional resonance were discussed in the literature when using an unusually large core structure; however, it can be observed more frequently under high excitation frequency, particularly with integrated magnetics. This dissertation discusses the effects of core loss on a PCB-based magnetics structure and presents solutions, including a case study on a 3-kW 400-to-48 V LLC prototype running at 1 MHz. Another challenge arises for magnetic integration when multiple magnetic components with different characteristics come together. For instance, in the case of a transformer and an inductor on the same PCB. The PCB transformer is designed with perfectly interleaved winding and low Ohmic loss. On the other hand, the inductor's winding lacks interleaving and suffers from a high proximity field. This makes the inductor prone to high eddy currents and eddy loss. This dissertation presents the concept of matrix inductors to solve such problems. A matrix of four resonant inductors is also designed to reduce the proximity effect between inductor windings and reduce inductor PCB winding loss. The matrix inductor provides a solution for high thermal stress in PCB-based inductors and reduces the inter-winding capacitance between inductor layers. Furthermore, this dissertation addresses the challenges associated with the high winding and core loss in the Integrated Transformer-Inductor (ITL). To overcome these challenges, we propose an improved winding design of the ITL by utilizing idle shielding layers for inductor integration within the matrix transformer. This method offers full printed circuit board (PCB) utilization, where all layers are consumed as winding, resulting in a significant reduction in the winding loss of the ITL. Moreover, we propose an improved core structure of the ITL that reduces the core loss by more than 50% compared to the conventional core structure. We demonstrate the effectiveness of our proposed concepts on a high-efficiency, high-power-density 3-kW 400-to-48-V LLC module. The proposed converter achieves a peak efficiency of 98.7% and a power density of 1500 W/in3. This dissertation solves the challenges in magnetic design in high-frequency DC-DC converters in offline power supplies and data centers. This includes the transformer and inductor of the LLC converter. With the academic contribution in this dissertation, Wide-bandgap devices WBG can be successfully utilized in high-frequency DC-DC converters with Mega-Hertz switching frequency to achieve high efficiency, high power density, and automated manufacturing. The cost will be reduced, and the performance will be improved significantly.