Microspheres are spherically shaped particles within the size range of 1-1000 μm in diameter. Due to the their small size and round shape, microspheres show many advantages in various applications such as pharmaceuticals, composites and coatings. The microspheres can be customized to fit a specific application and are manufactured in various forms such as solid, hollow and encapsulating. Encapsulating cellulose microspheres have been produced in this project by the emulsionsolvent evaporation technique. The purpose of this study was to further investigate the possibility of producing encapsulating microspheres with a size range of 10-50 μm that will have a high encapsulation. A second purpose of this study was optimizing the emulsifier system for the preparation of these spheres. This has been accomplished by varying several process parameters such as type of emulsifiers and solvents to study the effect on morphology and encapsulation efficiency. The analyses of the spheres were performed with optical microscopy, thermal gravimetric analyzer (TGA) and scanning electron microscopy (SEM). The emulsifier type and concentration affected the encapsulation and size distribution but had no direct effect on the internal and external structure, which was multi-cellular and porous, respectively. The highest encapsulation in relation to average size was obtained with 0.1 v/v- % of the emulsifier mixture Emulsifier 1 (E1)/Emulsifier 2 (E2) (70/30 %). The solvent used to dissolve the polymer had a direct effect on encapsulation, a combination of Solvent 2 (S2) and Solvent 1 (S1) proved best for the three tested cellulose derivatives with low, medium and high number average molecular weight. The solvent also had an effect on the internal structure of the microspheres, becoming more core-shell when using the S1/S2 combination.

Colloidal processing has been widely used for many industrial application. Electrophoretic deposition (EPD) is an important colloidal technique, which plays an important role in the fabrication of organic-inorganic composites. In this work, advanced dispersing agents with excellent adsorption, dispersion and film forming properties have been developed. The adsorption mechanism and the deposition kinetics of EPD have been studied. It is shown that catechol and salicylic groups of dispersants can form chelation bonding with metal atoms on inorganic particle surface and provide particle charging, dispersion and deposition. The aromatic dispersants can adsorb on carbon nanotubes due to π-π interactions. The long chain ionic polymeric dispersants were investigated, which provide efficient electrosteric stabilization. The film forming properties of dispersants allow dispersants with dispersed materials to deposit and form composite films on the substrate. Universal dispersing agents have been developed for the colloidal processing. These dispersants show possibilities to adsorb and disperse various organic and inorganic materials and pave the way for the fabrication of multi-functional materials for various applications. The composite materials, prepared using new dispersants showed promising corrosion protection of metals, flame retardant and energy storage properties. / Thesis / Master of Applied Science (MASc)

Abstract During the past decade submicron and nanoparticles have aroused a wide interest and gained new applications due to their high surface area and strength. Grinding with a wet stirred media mill is usually the last process step before the submicron or nanoparticles are added to an application, and the step where the final particle size distribution is achieved. Since stirred media milling is an energy-intensive process, energy efficiency should be optimized. This can be done by determining the optimum operational parameters for the mill and using the highest possible solids concentration. The solids concentration can be increased by controlling particle-particle interactions with stabilization chemicals, e.g. polymers. This thesis concerns parameters and grinding aids affecting the particle size distribution and suspension stability of the aqueous submicron grinding of calcium carbonate (CaCO3) and titanium dioxide (TiO2) in stirred media mills. TiO2 particles are aggregates produced via a bottom-up method, while CaCO3 are primary mineral particles produced by a top-down method. The most energy efficient grinding of TiO2 to a 300 nm particle size with the narrowest possible particle size distribution was obtained with the lowest stress energy, implying the smallest grinding medium size. It was observed that electrosteric stabilization with sodium polyacrylates was effective for TiO2, and sodium polyacrylate with a molecular weight of 12500 g/mol was found to be the most effective for reducing the viscosity of the suspension. As with TiO2, electrosteric stabilization with sodium polyacrylates was also found to be effective for CaCO3, but in this case sodium polyacrylate with a lower polydispersity index was more effective, showing a better stabilization potential in micron and submicron grinding and reducing the viscosity and particle size to a greater extent. Nanogrinding experiments were performed for a CaCO3 suspension with low PDI sodium polyacrylate and it was found to be possible to obtain a particle size of 26 nm, smaller than any size previously reported when grinding CaCO3. / Tiivistelmä Viimeisen kymmenen vuoden aikana alle yhden mikrometrin partikkelit ovat herättäneet kiinnostusta ja niille on kehitetty uusia sovelluksia niiden suuren pinta-alan ja lujuuden ansiosta. Ultrahienojauhatus märkähelmimyllyllä on useimmiten viimeinen prosessivaihe ennen partikkelien lisäämistä sovelluskohteeseen ja siinä saavutetaan partikkelien lopullinen partikkelikokojakauma. Helmimyllyjauhatuksen energiankulutus minimoidaan etsimällä optimioperointiparametrit kullekin jauhatusprosessille ja käyttämällä korkeinta mahdollista suspension kuiva-ainepitoisuutta. Suspension kuiva-ainepitoisuutta voidaan nostaa hallitsemalla partikkelien välisiä vuorovaikutuksia stabilointiaineilla, kuten polymeereillä. Tässä väitöskirjassa tutkittiin operointiparametrien ja jauhatusapuaineiden vaikutusta titaanidioksidin (TiO2) ja kalsiumkarbonaatin (CaCO3) partikkelikokojakaumaan ja lietteen stabiilisuuteen submikronijauhatuksessa. Tutkitut TiO2-partikkelit olivat aggregaatteja, jotka oli valmistettu sulfaattiprosessilla saostamalla, ja tutkitut CaCO3-partikkelit olivat primäärisiä mineraalipartikkeleita. TiO2-partikkeleille saavutettiin energiatehokkain jauhatus ja samalla toivottu partikkelikokojakauma, eli mediaani 300 nm ja mahdollisimman kapea jakauma, pienillä helmillä, jotka aiheuttavat partikkeleihin pienimmän puristusenergian. Elektrosteerinen stabilointi käyttämällä natriumpolyakrylaatteja stabilointiaineena havaittiin tehokkaaksi menetelmäksi hallita TiO2-partikkelien välisiä vuorovaikutuksia. Natriumpolyakrylaatti, jonka molekyylimassa oli 12500 g/mol, oli tehokkain TiO2-partikkeleille alentaen suspension viskositeettiä eniten. Myös CaCO3-partikkeleille elektrosteerinen stabilointi natriumpolyakrylaatteja käyttäen oli tehokkain stabilointimenetelmä. Myös natriumpolyakrylaattien polydispersiteetti-indeksin vaikutusta tutkittiin CaCO3-suspensioille. Tulokset osoittivat matalan polydispersiteetti-indeksin olevan tehokkaampi alentaen viskositteettia ja pienentäen partikkelikokoa tehokkaammin kuin natriumpolyakrylaatti, jolla oli korkeampi polydispersitetti-indeksi. Tämän vuoksi natriumpolyakrylaatti, jolla oli matala polydispersiteetti-indeksi, valittiin nanojauhatuskokeisiin. Kokeissa CaCO3-partikkelit saatiin jauhettua 26 nm kokoon, joka on pienin koskaan aiemmin jauhamalla saavutettu koko CaCO3-partikkeleille.

Les peintures sont omniprésentes dans nos civilisations modernes et décorent presque tous les supports et ce dans des domaines très variés. L'utilisation massive des peintures pose cependant des problèmes environnementaux et de santé publique, de par la présence de solvants qui, lors du séchage, s'évaporent et émettent des composés organiques volatiles (COV) néfastes pour l'environnement et l'homme. Une démarche européenne et mondiale de réduction d'émission des COV est donc en cours depuis quelques années. De plus, l'engouement croissant pour le développement durable pousse à la transition de produits pétrosourcés vers des produits biosourcés, à coûts et performances similaires. Les résines alkydes en émulsions, développées au début du XXème siècle, constituent une alternative de choix car émettant une quantité limitée de COV et obtenues par polycondensation de matières premières renouvelables. Après un état de l'art sur le contexte des peintures actuelles et la composition d'une peinture alkyde en émulsion, leurs propriétés physiques et chimiques ont été étudiées. Après ce travail de formulation, deux additifs ont été synthétisés afin d'augmenter le taux de biosourcé des peintures alkydes en émulsion : un épaississant et un agent dispersant. De par la présence de surfactants, les formules de peintures alkydes en émulsion sont pour l'heure moins compétitives que les peintures alkydes en phase solvant. En conséquence, la première émulsion alkyde sans tensioactif a été développée et ses performances évaluées en peinture / Paints and coatings occupy a prominent place in the cultural history of mankind. People have always been fascinated by colors and used paints to decorate and beautify themselves and their environment. Nevertheless, these products bring a lot of problems. For instance, some paints still contain organic solvents, which have negative impacts on the environment and human health. Due to environmental legislations and the need to reduce VOCs emission (volatile organic compounds), water-based paints have attracted a lot of interest. Moreover, the raising sustainability awareness is a driving force for the transition from petrobased to biobased products with equivalent costs and performances. In this context, alkyd resin emulsion, introduced in the 1990s, still continue to be the most widely used binder, because they have low VOCs level and are synthesized by polycondensation reactions of renewable raw materials. After reviewing the current state of the art regarding the alkyd paint emulsion, their physical and chemical properties were studied. Two additives, respectively a rheology modifier and a dispersing agent, were also synthesized, in order to increase the biobased content of alkyd paint emulsion Due to the presence of wetting agent, alkyd emulsion paints are still less competitive than solvent-borne alkyd paints. The first surfactant free alkyd emulsion was consequently developed and its film properties characterized in paint formulation

The aim of this thesis work was to gain understanding of the interactions between talc mineral and surfaces, liquids and chemicals relevant for industrial applications, such as pulp and paper. Talc is used in the pulp and paper industry as a filler pigment, in control of pitch (lipophilic extractives) deposits and as a coating pigment. A deeper understanding of talc interactions will be beneficial in optimizing its use. Long-range attractive interactions between talc and hydrophobic model probes, as well as pitch probes, have been measured using the atomic force microscope (AFM) colloidal probe method. Two procedures for preparation of pitch colloidal probes were developed to allow these studies. Model hydrophobic, nanorough surfaces with surface energy characteristics similar to talc have also been prepared and their interactions with hydrophobic model probes compared to interactions between hydrophobic model probes and talc. It is demonstrated that talc mineral interacts with model hydrophobic particles, as well as with pitch, by long-range attractive forces, considerably stronger than the expected van der Waals force. The possible origin of the measured interaction forces is discussed, and the conclusion is that the main cause is an attractive capillary force due to formation of a gas/vapor capillary between the surfaces. Force measurements using model hydrophobic, nanorough surfaces show that a large-scale waviness does not significantly influence the range and magnitude of the capillary attraction, but large local variations in these quantities are found. It is demonstrated that a large variation in adhesion force corresponds to a small variation in local contact angle of the capillaries at the surfaces. The nature of the surface topographical features influences the capillary attraction by affecting the local contact angle and by pinning of the three-phase contact line. The effect is clearly dependent on the size of the surface features and whether they exist in the form of crevices or as extending ridges. Entrapment of air also affects the imbibition of water in pressed talc tablets. The effects of wetting and dispersion agents on the interactions between talc and hydrophobic probes have also been investigated. It is demonstrated that a common dispersing agent used for talc, poly(acrylic acid), does not affect the capillary attraction between talc and non-polar probes. In fact, the results strongly suggest that poly(acrylic acid) does not adsorb on the basal plane of talc. From this finding it is inferred that the stabilizing effect of this additive most likely is due to adsorption to the edges of talc. In contrast, a wetting agent (the non-ionic triblock copolymer Pluronic PE6400) removes the long-range capillary attraction. It is suggested that such an ability to replace air at the talc surface is of great importance for an efficient wetting agent. The Hamaker constant for talc has also been estimated by using optical data obtained from spectroscopic ellipsometry. It is demonstrated that a nanocrystalline talc mineral, cut in different directions displays very small differences in Hamaker constant between the different crystallographic orientations, whereas a microcrystalline sample displays a significantly higher value. The estimated Hamaker constants are discussed for different material combinations of relevance for the pulp- and paper industry, such as cellulose and calcium carbonate. / Målet med detta avhandlingsarbete var att öka förståelsen för interaktioner mellan talkmineral och ytor, vätskor och kemikalier relevanta för industriella applikationer, såsom papper och massa. Talk används i pappers- och massaindustrin som fyllmedel, för kontroll av hartsrika (lipofila extraktivämnen) avsättningar och som bestrykningspigment. En djupare förståelse för talkinteraktioner kommer att vara användbart för att optimera dess användning. Långväga attraktiva interaktioner mellan talk och hydrofoba modellpartiklar, såväl som mellan talk och hartspartiklar, har uppmätts med hjälp av atomkraftsmikroskopi (AFM) genom att fästa kolloidala partiklar på kraftsensorn. Två metoder för att framställa partiklar gjorda av harts har utvecklats för att möjliggöra dessa studier. Hydrofoba, nanostrukturerade modellytor med ytenergier liknande de för talk har också tillverkats och deras växelverkan med hydrofoba modellpartiklar har jämförts med dem mellan talk och hydrofoba modellpartiklar. Studierna visar att talkmineral växelverkar med hydrofoba modellpartiklar, såväl som med harts, genom långväga attraktiva krafter som är betydligt starkare än den förväntade van der Waals kraften. Möjliga orsaker till de uppmätta växelverkanskrafterna diskuteras och slutsatsen blir att huvudorsaken är en attraktiv kapillärkraft som uppkommer genom att en gas-/ångkapillär bildas mellan ytorna. Kraftmätningar gjorda med hydrofoba nanostrukturerade modellytor visar att en storskalig vågighet inte nämnvärt påverkar storleken av kapillärattraktionen, men stora lokala variationer existerar. Det demonstreras att en stor variation i adhesionskraft motsvaras av en liten variation i lokal kontaktvinkel för kapillärerna på ytorna. Ytornas topografi påverkar kapillärattraktionen genom att påverka den lokala kontaktvinkeln samt genom att trefaskontaktlinjen inte kan röra sig fritt över ytan. Effekten är tydligt beroende av huruvida ytojämnheterna existerar i form av nedsänkningar eller upphöjningar. Instängd luft påverkar också pressade talktabletters uppsugningsförmåga av vatten. Vätnings- och dispergeringsmedels inverkan på växelverkan mellan talk och hydrofoba partiklar har undersökts. Resultaten visar att ett vanligt dispergeringsmedel för talk, polyakrylsyra, inte påverkar kapillärattraktionen. I själva verket tyder data på att polyakrylsyra inte adsorberas på talks basalplan. Utifrån dessa resultat dras slutsatsen att polyakrylsyra stabiliserar talkdispersioner genom att adsorbera på talkkanterna. Ett vanligt vätmedel (nonjonisk triblock sampolymer Pluronic PE6400) tar å andra sidan bort långväga kapillärattraktion. Detta antyder att egenskapen att ersätta luft på talkytan är av stor betydelse för effektiva vätmedel. Hamakerkonstanten för talk har uppskattats genom att utnyttja optiska data från ellipsometrimätningar. Det demonstreras att ett nanokristallint talkmineral kapat i olika riktningar uppvisar mycket små skillnader i Hamakerkonstant mellan de olika kristallografiska orienteringarna, medan ett mikrokristallint prov uppvisar ett betydligt högre värde. De beräknade Hamakerkonstanterna diskuteras för olika materialkombinationer relevanta för pappersindustrin, såsom cellulosa och kalciumkarbonat. / QC 20100813