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Thesis (MScEng (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2006. / Shunt and shuffle in a vehicle drivetrain are two driveability related phenomena responsible for driver discomfort. They are experienced as a sharp jerk (shunt) followed by a series of longitudinal oscillations (shuffle) and are induced by a rapid change in engine torque. The use of drive‐by‐wire throttles in modern day vehicles enables the onboard electronic control unit to manipulate the driver’s torque demand befoe sending a revised torque demand signal to the engine. In this way a feedback control system can be used to ensure that the drivetrain follows the driver’s torque demand as quickly s possible without inducing shunt or shuffle.      In this project a drivetrain model was derived and its parameters experimentally determined. The accuracy of the model was validated using test data from a vehicle, and the conclusion was made that the model was an accurate vehicle simulation tool. A drivetrain controller was then designed and its performance simulated using the vehicle model. The simulations showed that the controller significantly reduced the shunt and shuffle in the drivetrain thereby improving drier comfort.

Global sustainability awareness and governmental regulations are pushing the automotive industry into finding alternatives to carbon dioxide emitting products. Solutions utilizing electricity in the vehicle powertrain is overtaking market share from internal combustion engines (ICE). This tendency has spread into the heavy-duty truck segment which poses questions regarding the future of the ICE. An alternative, electric motors, powered with batteries, fuel cells of even ICE’s, is thought to become a core part of future mobility. To mitigate discontinuities during a shift from ICE to electric motors, a study of possible factors affecting such transition has been performed. The result indicates 14 main factors which are thought to have a definite role in a major technology paradigm shift. These factors are: Supplier relations, Material management, Material availability, Available space, Scalability, Product flexibility, Risk management, External resource utilization, Internal relations, Demand estimation, Management endorsement, Appropriate methodology, Employee engagement, and Competence renewal. A structure using ISM methodology is established highlighting the factors’ influencing relation to each other. Anchored in the theory regarding paradigmatic shifts within industry, a tendency of technological, managerial, and institutional influence on organizational change can be discerned where the institutional level poses as the fundamental dimension of derived quality. The factors are identified from a Scania specific case but are broad enough to apply to similar situations facing challenges of a technological paradigm shift.

A high fidelity approach coupling the computational fluid dynamics method (CFD) and multi-body dynamics method (MBD) is presented for aero-servo-elastic wind turbine simulations. The approach uses the incompressible CFD dynamic overset code CFDShip-Iowa v4.5 to compute the aerodynamics, coupled with the MBD code Virtual.Lab Motion to predict the motion responses to the aerodynamic loads. The IEC 61400-1 ed. 3 recommended Mann wind turbulence model was implemented in this thesis into the code CFDShip-Iowa v4.5 as boundary and initial conditions, and used as the explicit wind turbulence for CFD simulations. A drivetrain model with control systems was implemented in the CFD/MBD framework for investigation of drivetrain dynamics. The tool and methodology developed in this thesis are unique, being the first time with complete wind turbine simulations including CFD of the rotor/tower aerodynamics, elastic blades, gearbox dynamics and feedback control systems in turbulent winds. Dynamic overset CFD simulations were performed with the benchmark experiment UAE phase VI to demonstrate capabilities of the code for wind turbine aerodynamics. The complete turbine geometry was modeled, including blades and approximate geometries for hub, nacelle and tower. Unsteady Reynolds-Averaged Navier-Stokes (URANS) and Detached Eddy Simulation (DES) turbulence models were used in the simulations. Results for both variable wind speed at constant blade pitch angle and variable blade pitch angle at fixed wind speed show that the CFD predictions match the experimental data consistently well, including the general trends for power and thrust, sectional normal force coefficients and pressure coefficients at different sections along the blade. The implemented Mann wind turbulence model was validated both theoretically and statistically by comparing the generated stationary wind turbulent field with the theoretical one-point spectrum for the three components of the velocity fluctuations, and by comparing the expected statistics from the simulated turbulent field by CFD with the explicit wind turbulence inlet boundary from the Mann model. The proposed coupled CFD/MBD approach was applied to the conceptual NREL 5MW offshore wind turbine. Extensive simulations were performed in an increasing level of complexity to investigate the aerodynamic predictions, turbine performance, elastic blades, wind shear and atmospheric wind turbulence. Comparisons against the publicly available OC3 simulation results show good agreements between the CFD/MBD approach and the OC3 participants in time and frequency domains. Wind turbulence/turbine interaction was examined for the wake flow to analyze the influence of turbulent wind on wake diffusion. The Gearbox Reliability Collaborative project gearbox was up-scaled in size and added to the NREL 5MW turbine with the purpose of demonstrating drivetrain dynamics. Generator torque and blade pitch controllers were implemented to simulate realistic operational conditions of commercial wind turbines. Interactions between wind turbulence, rotor aerodynamics, elastic blades, drivetrain dynamics at the gear-level and servo-control dynamics were studied, showing the potential of the methodology to study complex aerodynamic/mechanic systems.

<p>The transmission is probably the drivetrain component with the greatest impact on driveability of an automatic transmission equipped vehicle. Since the driver only has an indirect influence on the gear shift timing, except for situations like kick-down accelerations, it is desirable to improve shift quality as perceived by the driver. However, improving shift quality is a problem normally diametrically opposed to minimizing transmission clutch energy dissipation. The latter has a great impact on transmission lifetime, and has to be defined and taken into consideration along with the notion of shift quality. The main focus of this thesis is the modeling of a drivetrain of an automatic transmission vehicle, and the implementation in MatLab/Simulink, including the first to second gear upshift. The resulting plant based on the derived equations is validated using data from a test vehicle equipped with a torque sensor located at the transmission output shaft. The shaft torque is more or less proportional to the driveline jerk, and hence of great interest for control purposes. Control strategies are discussed and a PID controller structure is developed to control the first to second gear upshift, as opposed to the traditional open-loop upshift control. Furthermore, the proposed controller structure uses the transmission output torque and the differential speed of the engaging clutch as inputs, to control the clutch pressure and the engine output torque, respectively. The structure is unsophisticated and transparent compared to other approaches, but shows great theoretical results in terms of improved shift quality and decreased clutch wear.</p>

The transmission is probably the drivetrain component with the greatest impact on driveability of an automatic transmission equipped vehicle. Since the driver only has an indirect influence on the gear shift timing, except for situations like kick-down accelerations, it is desirable to improve shift quality as perceived by the driver. However, improving shift quality is a problem normally diametrically opposed to minimizing transmission clutch energy dissipation. The latter has a great impact on transmission lifetime, and has to be defined and taken into consideration along with the notion of shift quality. The main focus of this thesis is the modeling of a drivetrain of an automatic transmission vehicle, and the implementation in MatLab/Simulink, including the first to second gear upshift. The resulting plant based on the derived equations is validated using data from a test vehicle equipped with a torque sensor located at the transmission output shaft. The shaft torque is more or less proportional to the driveline jerk, and hence of great interest for control purposes. Control strategies are discussed and a PID controller structure is developed to control the first to second gear upshift, as opposed to the traditional open-loop upshift control. Furthermore, the proposed controller structure uses the transmission output torque and the differential speed of the engaging clutch as inputs, to control the clutch pressure and the engine output torque, respectively. The structure is unsophisticated and transparent compared to other approaches, but shows great theoretical results in terms of improved shift quality and decreased clutch wear.

A simulation model for an automatic gearbox with primary retarder has been constructedand implemented, in this thesis. Together with other modelled vehicle components, thismodel could for example be used for fuel consumption estimation or optimizing vehicleparameters.The mechanical components and the control system inside the automatic gearbox weremodelled separately and then assembled into the nal gearbox model, using the objectorientedprogramming language Modelica. Modelica ensures that each individual componentcan be reused in other models.The gearbox model was validated through a number of test cycles designed to capturedierent vehicle behaviours. The test cycles were recreated in the simulation environmentand the simulation results could be compared to a real vehicle performing the same tests.Validation showed that the model succeeded in its goal, that the implemented model isreproducing similar behaviour as the real gearbox. With gear shifts taking place in aboutthe same situations and converter locking/unlocking occurring the same time in the simulationsas in the real vehicle testing. / I det här examensarbetet har en simuleringsmodell för en automatisk växellåda med primär retarder utvecklats och implementerats. Tillsammans med andra modeller från fordonoch drivlina skulle denna simuleringsmodell kunna användas för att uppskatta ett fordonsbränsleförbrukning eller till att optimera olika fordonsparametrar.De olika mekaniska komponenterna samt kontrollsystemet i växellådan modellerades separat.Dessa modeller kunde sedan sammanfogas för att bygga den slutliga växellådsmodellen.Alla modeller implementerades i det objektorienterade programmeringsspråket Modelica,som tillåter en stor återanvändningsbarhet till vardera enskild komponent.Den implementerade modellen verierades genom ett antal provcykler, utformade för attfånga olika beteenden hos växellådan. Dessa cykler har återskapats i simuleringsmiljön ochmed det kunde resultat från simuleringar jämföras mot data från ett verkligt fordon somutförde samma prov.Från verieringen har slutsatsen dragits att modellen uppfyllde målen med projektet. Målen var, att den slutliga simuleringsmodellen visar ett liknande beteende som en växellåda i ett verkligen fordon. Växlingar och låsning/upplåsning hos momentomvandlareninträande vid ungefär samma situationer i simuleringarna som i provningen med det verkligafordonet.

Tato diplomová práce je zaměřena na implementaci procesu simulace zatěžovacího zatížení do stávajícího rozhraní používaného pro multi-body simulace hnacího vozidla. „Creeping“ bylo definováno jako řízení vozidla bez nárazu na plynový pedál v nízkých převodech. Bylo rozhodnuto simulovat tento stav zavedením sil Jízdních odporů – Aerodynamická odporová síla Fa, síla Valivého odporu Fr a horizontální část Gravitační síly Fgx. Tyto síly byly modelovány v softwaru SimulationX a byl definován model pro zatížení „Creeping“ – ten byl založen na změně stoupání kopce, což dalo výsledky potřebné pro analýzu chování při stavu „Creeping“. Poté byly vytvořeny soubory v softwaru Matlab potřebné pro běh a následné zpracování simulace, které analyzují výsledky v závislosti na čase nebo průměrném točivém momentu motoru. Potom byla správnost procesu kontrolována ve srovnání s experimentálními daty. Toto srovnání ukázalo, že proces pracuje bez velkých problémů; výsledky vykazovaly podobný trend, byly ale ovlivněny nedostatkem vstupních dat z experimentu.

This thesis is focused on building a replacement torsion system of drivetrain of 8x8 and 8x4 trucks and subsequent computational analyses of built systems. There were made two analyses. The first one is a computational analysis of the shapes of vibration and The second one is a sensitivity analysis. The sensitivity analysis is studying effect on the size of the natural frequencies under the effect of gear ratio.