During the operation of phase-change ink-jet printers a bubble formation phenomenon often occurs. These bubbles are detrimental to the operation of the printer and substantial efforts are made to remove them. The objective of this research was 1: to develop a fundamental understanding of how bubble or void formation occurs during the phase-change process, and, 2: to develop a simple computer model to simulate this behavior which can then be used as a tool for better design of print-head geometries. Preliminary experimental work indicated the void formation to be a result of the density change accompanying the phase-change process. The commercial numerical code, Flow 3-D, was used to model the phase-change process in print-head geometries and substantiate certain simplifying assumptions. These assumptions included the effect of convection on the process and the effect of the varying material properties. For channel sizes less than 0.5 cm the phase-change process was found to be a pure conduction process. Convection effects are thus negligible and can be eliminated from the model. The variability of density, specific heat and thermal conductivity must be included in the model, as they affect the phase-change process dramatically. Specific heat is the most influential of the properties and determines, along with the conductivity, the rate at which the phase change takes place. The density must be included since it is directly linked to the void formation. / Graduation date: 1994

Inkjet is a digital printing process where the ink is ejected directly onto a substrate from a jet device driven by an electronic signal. Most inkjet inks have a low viscosity and a low surface tension, which put high demands on the coating layer’s porosity and absorbency characteristics. The aim of this study has been to gain an increased knowledge of the mechanisms that control the sorption and fixation of inkjet inks on coated papers. The focus has been on printability aspects of high print quality (although not photographic quality) laboratory-coated inkjet papers for printers using aqueous-based inks. Papers coated solely with polyvinyl alcohol (PVOH) and starch presented excellent gamut values and good print sharpness over the uncoated substrate, due to good film-forming characteristics observed by light microscopy and ESCA. ESEM analyses showed the complexity and variation of PVOH surface structures, which has probably explained the wide scatter in the colour-to-colour bleed results. Pure PVOH coatings also gave a surface with high gloss variations (2-8 times greater than that of commercial inkjet papers), prolonged ink drying time, and cracked prints when using pigmented inks. When an amorphous silica gel pigment (with broad pore size distribution) was used in combination with binder, a new structure was formed with large pores in and between the pigments and a macro-roughness generated by the large particles. The inkjet ink droplets could quickly penetrate into the large pores and the time for surface wicking was reduced, which was beneficial for the blurriness. However, the macro-roughness promoted bulk spreading in the coarse surface structure, and this tended to increase the line width. Finally, when the ink ends up within the coating, the colorant is partly shielded by the particles, and this reduced the gamut area to some extent. The binder demand of the silica pigments was strongly related to their pore size distributions. Silica gel required two to three times the amount of binder compared to novel surfactant-templated mesoporous silica pigments (with small pores and narrow pore size distribution). This finding was attributed to the significant penetration of PVOH binder into the pores in the silica gel, thereby, increasing its binder demand. Furthermore, this binder penetration reduced the effective internal pore volume available for rapid drainage of the ink vehicle. Consequently, the surfactant-templated pigments required significantly lower amounts of binder, and gave improvements in print quality relative to the commercial pigment.

Introduced in 1991, solid ink color printing technology is widely used in the office printing, prepress proofing, and wide format color printing markets. Ink droplets are first deposited on a rotating drum and then transferred to paper to reproduce images with high print quality. The objective of this thesis is to develop scientific knowledge of ink droplet deposition, which is needed for precise image buildup on the drum surface. The first problem studied in the thesis is droplet formation from the printhead with varied working voltages and jetting frequencies. Attention is paid to the formation of satellite droplets, the contraction of ligaments and the startup of high frequency jetting. The jetting conditions for obtaining consistent droplet generation with satellites are determined. A theoretical model is developed to predict the lifetime of ligaments. The second problem we studied is the deposition of single droplets on solid surfaces. The surface texture and final shape of deposited droplets are correlated with impact conditions, which include printhead temperature, substrate temperature, distance from printhead to substrate, and the type of substrate surface. An analytical model is developed to evaluate the interaction of oscillation and viscous damping in the droplet during impact. The third problem covered in the thesis is the deposition of multiple ink droplets on the drum surface. Interaction between droplets causes drawback effect, which degrades print quality. We define a parameter to quantify the drawback effect with varied deposition conditions. A simple model is provided to predict conditions for making continuous lines based on the results of two ink droplets deposition. To understand the hydrodynamics in causing drawback effect, a series of experiments using large liquid droplets are carried out. Focus is put on the evolution of spread length and dynamics of contact line. Correlations for maximum and minimum spread lengths are developed, which are used to reveal the cause of drawback effect in the deposition of ink droplets.

Introduced in 1991, solid ink color printing technology is widely used in the office printing, prepress proofing, and wide format color printing markets. Ink droplets are first deposited on a rotating drum and then transferred to paper to reproduce images with high print quality. The objective of this thesis is to develop scientific knowledge of ink droplet deposition, which is needed for precise image buildup on the drum surface. The first problem studied in the thesis is droplet formation from the printhead with varied working voltages and jetting frequencies. Attention is paid to the formation of satellite droplets, the contraction of ligaments and the startup of high frequency jetting. The jetting conditions for obtaining consistent droplet generation with satellites are determined. A theoretical model is developed to predict the lifetime of ligaments. The second problem we studied is the deposition of single droplets on solid surfaces. The surface texture and final shape of deposited droplets are correlated with impact conditions, which include printhead temperature, substrate temperature, distance from printhead to substrate, and the type of substrate surface. An analytical model is developed to evaluate the interaction of oscillation and viscous damping in the droplet during impact. The third problem covered in the thesis is the deposition of multiple ink droplets on the drum surface. Interaction between droplets causes drawback effect, which degrades print quality. We define a parameter to quantify the drawback effect with varied deposition conditions. A simple model is provided to predict conditions for making continuous lines based on the results of two ink droplets deposition. To understand the hydrodynamics in causing drawback effect, a series of experiments using large liquid droplets are carried out. Focus is put on the evolution of spread length and dynamics of contact line. Correlations for maximum and minimum spread lengths are developed, which are used to reveal the cause of drawback effect in the deposition of ink droplets.

Because of their compatibility and precise results bio-optical methods based on measurements of the optical tissue properties gain importance in non-invasive medical therapy and diagnostic. For development and standardization of medical devices optical phantoms are suitable. The present report handles the creation and evaluation of solid tissue phantoms, made up of Agar, Vasolipid and ink utilizing different mixture ratios. After cutting the models in slices of 0.2 to 1.1 mm thickness the absorption- and scattering coefficient were measured using a collimated laser beam setup. As result of the study a formula for the preparation of solid optical tissue phantoms with desired optical properties was found, that is valid for models containing 1.12 % Agar.

No description available.

Office waste paper is one of the fastest growing segments of the recycled fiber industry. Toner particles are rigid, insoluble and difficult to disperse and detach from fibers. Therefore papers made from recycled office waste having high toner content will contain noticeable ink particles. This work will consider an alternative way of efficient de-inking using plasma polymers which will not affect the fibers chemically or mechanically. The focus is development and characterization of plasma-deposited films to serve as a barrier film for the adhesion of ink toner to the paper fibers and thereby enhance ink lift off from the fibers. The plasma treated paper is coated with fluorocarbon (PFE) and polyethylene glycol (PFE) films, with constant thickness of PFE and varying the thickness of PEG by 1500, from 1500 to 4500, for the three cases studied (PFE greater than PEG, PFE=PEG, PFE less than PEG). Handsheets were made using virgin fibers to eliminate effects of fillers. Once the sheets were coated and printing performed, they were re-pulped and both the slurry and the de-inking surfactant were placed in a flotation cell. Handsheets were made from the collected foam and stock and were scanned for particle count. The results indicated higher ink loss for the cases with increased thickness of polymer films. A handsheet with a 7500 film (PFE = 3000 and PEG = 4500) showed 61% ink removal compared to 38% for handsheets with no film deposited. There was also less material loss for the cases with higher polymer film thickness.

An imaging system was developed to visualize Drop-on-Demand (DOD) inkjet drop formation and impaction on substrate over drop sizes and impaction speeds of the magnitudes encountered in applications of inkjet printing. Using a pulsed laser, a low-speed charge-coupled-device (CCD) camera, and signal generators, the imaging system based on flash photography was used to capture sharp images with a temporal resolution of 200 ns and a spatial resolution of 0.81 micron/pixel. First, the dynamics of DOD drop formation was studied experimentally. The effects of the driving signal, which controls the piezoelectric transducer that produces the pressure pulse to drive the liquid from the reservoir through the orifice, have been examined along with those of liquid properties. The main stages of DOD drop formation, including ejection and stretching of liquid, pinch-off of liquid thread from the nozzle exit, contraction of liquid thread, breakup of liquid thread into primary drop and satellites, and recombination of primary drop and satellites, are analyzed. A necessary condition for the recombination of the primary drop and satellite and the limit for liquid thread length without breakup during contraction are proposed. Second, using the visualization system coupled with a motorized stage, micron-drop impaction on a smooth substrate was investigated over a regime of We and Oh typical for inkjet printing applications. The results indicate that scaling of micron-drop impaction from millimeter-drop impaction, based on dimensionless numbers (Oh, We and cos ), is valid. The predictions of maximum spreading ratio by six existing models agree well with experimental values for high-We impaction, but not for low-We and low-contact-angle impactions; however, the model of Park et al. predicts well for high- and low-We impaction due to its inclusion of spontaneous spreading dissipation. Fingering and splashing do not occur in the micron drop impaction on either dry solid substrates or a pre-existing liquid layer. The drying time of a micron drop deposited on a substrate is less than one second and increases as the contact angle of the drop on the substrate increases.

This dissertation describes the use of spherical micro- and nanoparticles as building blocks for the fabrication of colloidal crystals. The polymer component used in all of the projects that are described herein is poly-N-isopropylacrylamide (pNIPAm). The polymeric identity of particles composed of this soft, hydrogel material, which is also thermoresponsive, contributes to particle self-assembly to form ordered structures. Specifically, particles that possess a core/shell topology were investigated to allow for the localization of distinct polymeric properties. Chapter 2 examines a characterization technique using fluorescence resonance energy transfer (FRET) that was explored to investigate the structure of pNIPAm particles that possess this core/shell topology. Chapters 4-6 investigate strategies to impart both stability and flexibility to the particles so that these properties could assist in particle self-assembly as well as provide a stable construct for the production of robust crystalline materials. Styrene was used as the main monomer component in a copolymer synthesis with NIPAm to achieve poly(styrene-co-N-isopropylacrylamide particles (pS-co-NIPAm) that exhibited both hard and soft properties. Simple drying procedures were used to form crystal assemblies with these particles and the application of these pS-co-NIPAm particle suspensions as processable, photonic inks is also investigated. Chapter 7 examines the ability to physically cross-link colloidal crystals composed of pS-co-NIPAm particles by simple heating methods to produce robust films. The optical properties of these crystal films could be tuned by simple rehydration of the film due to the hydrogel character of the crystal building blocks. Chapters 3 and 5 examine the synthesis and self-assembly strategies of core/shell particles using the properties of pNIPAm shell layers that have been added to different types of core particles (silver or pS-co-NIPAm) for the purposes of fabricating colloidal crystals with enhanced properties using thermal annealing procedures. Chapter 8 explores the use of silver particles as tracers for the characterization of colloidal crystals composed of thermally annealed colloidal crystals composed of pNIPAm hydrogel particles.

A series of novel metallic nanoparticle and suspension were developed and synthesized for ink-jet printing and spin coating applications. Organic components, such as alkanethiols and amines, were used as new capping agent design. The suspension was characterized by NMR, ESCA, TEM, SEM, EDS, TGA, DTG, DSC, TA-MS for chemical composition and three-dimension SAMs desorption.