Följande studie syftar till att kartlägga planeringsprocessen och identifiera brister med den, samt ge förbättringsåtgärder för omrullningen på ett fallföretag. Genom utvecklingen av en generell konceptuell modell för att förbättra planeringsprocesser av omrullning. Under alla år har efterbehandlingsprocessen varit nedprioriterad på fallföretaget, och därmed också planeringsprocessen av den. Vid produktion av papper sker, som i många industrier, ett oväntat utfall av produkter som fått defekter under tillverkningen. Produkterna som har defekter kan oftast räddas och säljas genom att efterbehandlas, och en av dessa efterbehandlingar kallas omrullning. Att undersöka och förstå processer inom företag är avgörande för att göra förbättringar.   Studien presenterar förbättringsförslag som baserats på de brister som identifierades med planeringsprocessen. Förslagen innefattar bland annat att skapa ett effektivare IT-system, etablera tydliga kommunikationsvägar och öka engagemanget från ledningen. Dessa insatser kan öka effektiviteten, minska slöseri och bättre tillgodose kundernas behov, vilket ökar konkurrenskraften och lönsamheten inom pappersindustrin. Företaget kan implementera detta förbättringsarbete genom att tillsammans analysera och bryta ner målbilden till mindre små mål som går att uppnå på kort sikt. Baserat på insamlade data presenterar studien en konceptuell modell för att analysera och förbättra planeringsprocessen för omrullning. Förslag på vidare studier har getts, där det kan undersökas samma process på flera företag för att se om samma problematik finns där. Det är också vidare forskning att på fler företag använda den framtagna modellen för att analysera och förbättra planeringsprocesser för efterbehandling för att öka generaliserbarheten. / The following study aims to map the planning process and identify deficiencies within it, as well as provide improvement measures for the rewinding process in a case company. By developing a general conceptual model to enhance rerolling planning processes. Over the years, post-processing operations have been overseen, including the planning process associated with them. In paper production, like in many industries, defective products are generated during manufacturing. These defective products can often be salvaged and sold through post-processing, with one such process being rewinding. Examining and understanding processes within companies is crucial for making improvements. This study aims to map the planning process of rewinding and develop a conceptual model to enhance post-processing planning.   The study presents improvement suggestions based on the deficiencies identified in the planning process. The suggestions include creating a more efficient IT system, establishing clear communication channels, and increasing management involvement. These efforts can enhance efficiency, reduce waste, better meet customer needs, thereby increasing competitiveness and profitability within the paper industry. The company can implement these improvement efforts by collectively analyzing and breaking down the target vision into smaller short-term goals that can be achieved. Based on the collected data, the study presents a conceptual model for analyzing and improving the rerolling planning process. Suggestions for further studies have been provided, where the same process can be examined in multiple companies to determine if similar issues exist. Additionally, further research can be conducted in more companies using the developed model to analyze and improve post-processing planning processes, aiming to increase generalizability.

Sustainability has gained a lot of attention in the field of research. Researchers and consumers both prioritize sustainability and environmental issues over previously dominant materials, such as plastic. Packaging and disposable items that used to be made of plastic have largely been replaced with paper. Unfortunately, paper does not perform as well as plastic regarding barrier properties against grease, oxygen, or water vapor. Barrier properties are an important factor when choosing packaging material for food, among other things, as they help maintain the shelf life of the product. In order to improve the properties of the paper packaging and expand its use, the paper is coated with a polymer. However, the polymer contributes to challenges in the recycling of the products as some of the polymer attaches to the fibers, causing difficulties in the separation of each material. Small fragments of plastic may end up in the material streams and the recycled pulp due to the existing challenges in completely removing plastic from cellulosic substrates during recycling. This thesis analyzes the possibilities of identifying and classifying plastic fragments of polyethylene (PE) and polyvinyl alcohol (PVOH) in recycled paper sheets using near-infrared spectroscopy together with multivariate data analysis. The purpose of the work is to develop models that can identify possible residues that may appear in recycled products from various industries. Paper sheets of two different grammages and six different compositions of recycled fiber and virgin fiber were created and scanned by NIR, with and without plastic film under the sheets. The scans were used to develop classification models to identify and categorize scans not included in the calibration data set. The performance of the models was tested by applying them to images of sheets of paper with plastic fragments of different sizes and different type underneath. The results indicated potential in the method. The prediction of the paper sheets with a lower grammage was mostly correct, whereas the classification of polyethylene showed the best performance. There was some noise in the prediction of the plastic fragments, regardless of the grammage of the paper. The noise may be due to a wide variation in the calibration data set since it consisted of paper sheets of six different compositions. A large part of the noise was incorrectly classified as polyvinyl alcohol, which can be due to differences in the manufacturing process of the plastic films. The conclusion of the thesis is that it is feasible to identify and categorize plastic fragments of polyethylene and polyvinyl alcohol in recycled paper sheets with a certain margin of error. It can be stated that the method shows promise, but further research and development in the field is required to build models that can be applied to a wider range of samples.

The appearance and design of a package are key properties to attract and to focus the attention of a customer. Print quality contributes to a great degree to achieve these requirements. Most critical perceived in terms of quality are print defects like mottling, gloss and stripiness, which all appear in the printing of corrugated board. Stripiness is especially critical because it is a defect directly caused by the corrugated board construction. A further cause can be generated by the production process of corrugated board. Pre-studies by Odeberg Glasenapp (2004) revealed a difference in surface micro-roughness between the regions on the peak line of the liner and the regions in the valley between two peaks of the corrugation. This knowledge was the basis for the work described in this thesis. In a first stage, laboratory trials were conducted with sets of coated and uncoated samples of various grammages. The trial was set-up in order to simulate the conditions in the corrugator as closely as possible. In the evaluations, it was found out that the settings were too high. For that reason, the coated samples were influenced to a too high degree and needed to be excluded from further evaluations. With the uncoated samples, on the other hand, a change in micro surface roughness was detectable. The roughness is decreased on the peaks and the gloss appearance was the conclusion. The analysis of the printed samples focused on shifts in colour and print density. It is unclear if both are affected only surface roughness changes and/or by the typical corrugated board effect of washboarding. A full-scale test was performed in order to confirm the results of the laboratory test. A test series was chosen with coated and uncoated outer liners. Contrary to the lab-test results, the uncoated grades showed no surface roughness changes. Instead, the coated samples were affected to a great extent. The changes in surface roughness and gloss appearance were similar to the lab-test. This confirms that the lab-test samples were exposed to heat, pressure and shear to a too high degree. The print analysis of the full-scale test did not agree with the laboratory test. Gloss lines were visually detectable, but they were difficult to measure. A reason could be that the ink is capable on forming an ink film layer on top of the surface of the paper. This would cover the micro roughness of the matt parts thereby creating an almost homogeneous glossy appearance. / QC 20101116

The aim with this project was to investigate how the amount and composition of resins varied during the process producing bleached birch pulp at the mill SCA Packaging Munksund. A literature study about how the resin removal can be improved has also been included. Problems with resins in the process are common at pulp and paper mills, especially when birch is used as a raw material. The resin can cause deposits on the equipment leading to process stops, but also lowered mechanical properties and spots on the paper products. The addition of tall oil to the digester is one way of improving the removal of resins, seasoning of wood, and a good debarking are other ones. Also the different washing and bleaching steps can affect the amount of resin remaining in the pulp. In this study pulp samples from eight different positions in the process were analyzed. To extract the samples a Soxtec device was used. Results showed that the most effective resin removal happened during the washing in their first washing step after the digester, a DD-washer. Here 77 % of the resin was removed, of totally 88 % during the whole process. Another step which was effective was the final washing step, the PO-press. About 36 % of the remaining resins in the pulp which entered the PO-press were washed out here. The extracts were analyzed with GC-FID and GC-MS to identify and quantify the substances, and determine how the composition varied over the manufacturing process. Twelve different compounds were identified, and the birch bark resin, betulinol, turned out to be the hardest component to remove. Over all, the sterols and triterpenols were hard to deresinate, while the removal of resin acids, fatty acids, and fatty alcohols was more effective. The PO-reactors showed a positive effect on the fragmentation of components consisting of long carbon chains and double bonds, like squalene and betulaprenols. / Målet med projektet var att utreda hur mängden och sammansättningen av hartser varierade i den blekta björkmassan under tillverkningsprocessen på pappersbruket SCA Packaging Munksund. Att göra en litteraturstudie för att ta reda på vilka metoder som kan användas för att förbättra avhartsningen var en annan del av målet. Att pappers- och massatillverkare har problem med hartser är vanligt, speciellt när björkved används som råmaterial. Hartserna kan orsaka beläggningar på utrustningen som i sin tur kan leda till processtop, men även prickar och försämrade mekaniska egenskaper hos pappersprodukten. Att tillsätta tallolja till kokaren är en vanlig metod som används för att förbättra hartsreningen, att lagra träet innan koket, och lägga fokus på att förbättra barkningen är andra metoder. Även de olika blek- och tvättstegen som används under tillverkningen av massan kan påverka hartshalten. I denna studie analyserades massaprover från åtta olika positioner i processen. En Soxtec-utrustning användes för att extrahera massaproverna. Resultatet visade att den mest effektiva avhartsningen sker under tvätten i det första tvättsteget efter kokaren, DD-filtret. Här tvättades 77 % av hartserna ut, och totalt minskade mängden hartser med 88 % under hela processen. PO-pressen var ett annat tvättsteg som var effektivt ur avhartsningssynpunkt. Här togs 36 % av den kvarvarande mängden hartser bort från massan. Extrakten som erhållits från extraktionen analyserades vidare med GC-MS och GC-FID. Dessa metoder användes för att identifiera och kvantifiera extraktivämnena, och bestämma hur sammansättningen varierade under tillverkningsprocessen. Tolv olika ämnen identifierades och den substans som visade sig vara svårast att tvätta bort var björkbark hartset, betulinol. Stort sett så var steroler och triterpenoler svårast att bli av med, medans avhartsingen av hartssyror, fettsyror och fettalkoholer var mer effektiv. Det visade sig även att PO-reaktorerna hade en sönderdelande effekt på substanser såsom squalen och betulaprenoler, dessa består av långa kolkedjor med många dubbelbindningar mellan kolatomerna.

The structure and composition of denim jeans is complex. In addition to cotton, which is the dominating type of textile fibre, there may be up to about 20 % synthetic fibres. The synthetic fibres are found in the sewing thread and in the elastic yarns that are used to make stretch denim jeans. In total it was found that up to six different types of textile fibres may be present in the material. To be able to recycle cotton in jeans by producing regenerated cellulose fibres a very high purity with respect to cotton is required. The purpose with this project was to investigate the possibility to fractionate the textile material found in denim jeans to obtain a pure cotton fraction that can be used in the viscose process to produce regenerated cellulose fibres, which then can be used to manufacture new clothes. In this project traditional wet mechanical separation equipment found in the pulp and paper industry, in the form of a laboratory screen (used as a model for a pressure screen) and hydrocyclone, was used to fractionate the textile material from cut and shredded denim jeans. The degree of separation of synthetic fibres from cotton fibres was quantitatively evaluated by measuring the glucose content after acid hydrolysis. The results from the experimental work showed that there were runnability problems both regarding disintegration and fractionation. Regarding the fractionation, plugging was found to be a problem and no significant separation of synthetic fibres from cotton fibres was obtained with the conditions of the experiment. / Strukturen och sammansättningen i denimjeans är komplex. Utöver bomull, vilken är den dominerande typen av textilfiber, kan de innehålla upp till 20 % syntetiska fibrer i tyget. De syntetiska fibrerna finns i sytråden och i elastiska garner som används för att tillverka stretchdenimjeans. Den här studien visade att upp till sex olika typer av textilfibrer kan förekomma i materialet. För att kunna återvinna bomull i denimjeans genom att producera regenererade cellulosafibrer krävs en mycket hög renhet med avseende på bomull. Syftet med projektet var att undersöka möjligheten att fraktionera textilmaterialet i denimjeans för att erhålla en ren bomullsfraktion som kan användas i viskosprocessen för att tillverka regenererade textilfibrer, vilka sedan kan användas för att tillverka nya kläder. I projektet användes, inom massa och pappersindustrin traditionell våtmekanisk separationsutrustning i form av en laboratoriesil (här använd som en modell av en trycksil) och en hydrocyklon, för att fraktionera textilmaterialet från klippta och sönderslitna denimjeans. Separationsgraden av syntetiska fibrer från bomullsfibrer bestämdes kvantitativt genom att mäta glukoshalten efter sur hydrolys. Resultatet från det experimentella arbetet visade att det finns körbarhetsproblem både gällande uppslagning och fraktionering. För fraktioneringen visade sig pluggning vara ett problem och ingen signifikant separation av syntetiska fibrer från bomullsfibrer erhölls med förhållandena i experimentet.

Paper and pulp industry and steel industry are two major industries in Sweden, both of which are facing big challenges to treat their waste products properly. In this thesis work, initial evaluation of mechanical properties of briquettes made of waste products was performed. Three different CaO-containing waste products (Mesa, Kalk, Fly Ash) from Stora Enso and SCA were pressed with one kind of binding material (AOD slag) from Outokumpu. Drop tests were carried out to test the impact strength of the lab-made briquettes. Three different parameters were investigated of their influence on the impact strength of the briquettes: 1) Composition of briquettes 2) Heat treatment procedure 3) Exposure time to open air. A total of 97 briquettes were pressed. Drop test results show that for different material based briquettes, heat-treatment and exposure to open air had different influence on the final impact strength. In order to get best impact strength, MB briquettes (90% Mesa +10% AOD slag) heat treated at 850℃, KB briquettes (90% Kalk +10% AOD slag) heat treated at 850℃ and FC briquettes (80% Fly Ash + 20% AOD slag) exposed to open air for 20 days are recommended. Melting experiment was carried out to investigate the sulphur removal ability of the briquettes in metallurgical processes. Thermodynamic calculation of sulphide capacity was done. / Pappers-, massa och stålindustrin är två stora industrier i Sverige, vilka båda står inför stora utmaningar för att hantera sina avfallsprodukter på rätt sätt. I denna avhandling utfördes en första utvärdering av mekaniska egenskaper hos briketter av avfallsprodukter. Tre olika CaO- innehållande avfallsprodukter (Mesa, Kalk, Fly Ash) från Stora Enso och SCA pressades med ett   bindande   material   (AOD   slagg)   från   Outokumpu.   Dropptest   utfördes   för   att   testa slaghållfastheten hos de laboratoriegjorda briketterna. Tre  olika  parametrar  undersöktes  av  deras  påverkan  på  briketternas  slaghållfasthet:  1) Brikets sammansättning 2) Värmebehandlingsförfarande 3) Exponeringstid för friluft. Totalt 97 briketter pressades. Dropptestresultat visar att för olika materialbaserade briketter hade värmebehandling   och   exponering   för   utomhusluft   ett   annat   inflytande   på   den   slutliga slagstyrkan.  För  att  få  bästa  slaghållfasthet,  värmebehandlades  MB-briketter  (90%  Mesa  + 10% AOD-slagg) värmebehandlad vid 850 ° C, KB-briketter (90% Kalk + 10% AOD-slagg) vid 850  °  C  och  FC-briketter  (80%  Fly  Ask  +  20%  AOD  slagg)  utsatt  för  öppen  luft  i  20  dagar rekommenderas. Smältningsexperiment utfördes för att undersöka svavelfjernningsförmågan hos briketterna imetallurgiska processer. Termodynamisk beräkning av sulfidkapacitet gjordes.

Today, a huge part of waste products from pulp and paper industries ends up in landfill which is both economically and environmentally adversely. This report examines the possibilities of using those products as a slag foamer and fuel in different furnaces in the metal industry. The waste products contain valuable elements, especially carbon. Therefore, there is an increased interest in finding possible use for the waste products in the metal industry. The reuse would contribute to preservation of energy as fossil fuel can be replaced. In the report, two waste materials called mixed biosludge and fiber reject are examined. The experiments are performed with the waste products pressed together with a base material and cement forming a briquette. The requirements examined are strength needed for both transportation and use in furnaces and ability to create a foaming slag. The results in strength were ambiguous, no waste material based briquettes met the set criteria. As of now, the briquettes are probably not strong enough to be transported. No foaming occurred during the experiment, but only one experiment was performed. Therefore, further experiments are needed before any conclusions can be drawn. The briquettes can possibly replace coke and coal in applications where strength is not as important. Nevertheless, it is uncertain if the briquettes affect the steel quality. / Idag läggs en stor del av restprodukter från pappers och massaindustrin på deponi, vilket innebär såväl ekonomiska som miljömässiga nackdelar. Den här rapporten undersöker möjligheterna att använda dessa restprodukter som slaggskummare och bränsle i de olika ugnarna inom metallindustrin. Restprodukterna innehåller värdefulla ämnen, framförallt kol. Därför finns det ett ökat intresse för att hitta möjliga användningsområden för restprodukterna inom metallindustrin. Denna återanvändning skulle bidra till energibevarande eftersom fossila bränslen kan ersättas. I den här rapporten undersöks två restmaterial, blandat biologiskt slam och fiberavfall. Experimenten utfördes med dessa restprodukter pressade samman med ett basmaterial och cement till en brikett. Kraven som undersöks är styrka för både transport och användning i ugnarna samt förmågan att skumma en slagg. Resultaten för briketternas styrka var tvetydiga, inga av briketterna innehållande restprodukter satisfierade det uppsatta kriteriet. Styrkan är troligtvis för låg för att transport ska vara möjlig. Ingen skumning skedde under experimentet, men endast ett experiment genomfördes. Därför behöver ytterligare experiment genomföras innan några slutsatser kan dras. Men briketterna tros kunna ersätta koks och kol där styrkan inte är viktig. Men det är osäkert om briketterna påverkar stålkvaliteten.

På pappersmaskin 11 i Hallsta pappersbruk tillverkas högglansigt papper som bleks med väteperoxid. Om väteperoxiden som finns kvar efter blekningen, kallat restperoxid, kommer ut på pappersmaskinen sliter detta på termovalsarna, vilket påverkar slutprodukten. Det finns en bakteriekultur på bruket, bestående av släktet Tepidiphilus som bryter ner väteperoxiden med hjälp av katalas och hindrar den från att komma ut på maskinen. Om bakterierna slås ut, av exempelvis ogynnsamma förhållanden, märks detta genom att restperoxiden ökar. Målet med detta arbete är att försöka identifiera vilka faktorer som påverkar bakterierna och lägga fram ett förslag för hur man kan förhindra uppkomsten av restperoxid. För att utföra detta användes i första hand principalkomponentanalys, samt så studerades hur olika faktorer förändrades i förhållanden till uppkomsten av restperoxid. Ett antal parametrar kunde identifieras baserat på tillgängliga data. Dock kan inga absoluta slutsatser dras då det inte går att bekräfta några teorier med labbförsök eller genom att manipulera processen. De parametrar som tros ha störst påverkan är mek. renat färg, rest-aluminium, grumlighet, manganhalten i vatten, pH för kar K0203, returmälden samt inloppslådan och klorhalterna som uppmätts för mek. renat total klor, RVV1 fri klor, varmvatten total klor och mek. renat fri klor. Dessa parametrar bör därför övervakas framåt, och kan i det fall att restperoxid återigen uppkommer antingen bekräftas eller dementeras deras faktiska påverkan och samspel för bakteriernas välmående. / Paper machine 11 in Hallsta paper mill produces high-gloss paper that is bleached with hydrogen peroxide. If the hydrogen peroxide that remains after the bleaching, called residual peroxide, gets out on the paper machine, this wears down the thermal rollers, which affects the final product.  There is a bacterial culture at the mill, consisting of the genus Tepidiphilus, which breaks down the hydrogen peroxide with the help of catalase and prevents it from getting out to the machine. If the bacteria are killed, for example by unfavourable conditions, this is noticeable by an increase in residual peroxide. The goal of this project is to try to identify which factors affect the bacteria and put forward a proposal for how to prevent the occurrence of residual peroxide. To carry this out, principal component analysis was primarily used, and how different factors changed in relation to the appearance of residual peroxide was studied. Several parameters could be identified based on the available data. However, no conclusive conclusions could be drawn as it is not possible to confirm any theories with lab tests or by manipulating the process. The parameters believed to have the greatest influence are coloration of mechanically cleaned water (mech. water), residual aluminium, turbidity, manganese content of the water, pH for tank K0203, the returning pulp suspension as well as the headbox and the chlorine levels for mech. water total chlorine, RVV1 free chlorine, hot water total chlorine and mech. water free chlorine. These parameters should therefore be monitored going forward, and if residual peroxide occurs again, their possible interactions and actual impact on the well-being of the bacteria can either be confirmed or denied

Användningen av cellulosa och lignin för prekursorfibrer (PF) för kolfibrer (CF) är ett mycket intressant forskningsområde på grund av den stora miljöpåverkan som dagens PF-fossilbaserade råvara PAN har. Denna avhandling fokuserar på att utveckla PF med ett kallt NaOH-upplösningssystem med cellulosakoncentrationer från 4,5 till 5,5 viktprocent med varierande massaviskositet och tillsats av lignin från 0-40 viktprocent jämfört med cellulosa. Koagulationssystemet som användes var ett fosforbaserat system med fosforsyra och ammoniumdivätefosfat (ADP) och tvätttiden ändrades för att undersöka påverkan på det slutliga oorganiska innehållet i PF. Effekten av tillsatt lignin och användning av en högre massaviskositet med en förändrad cellulosakoncentration undersöktes. Det som noterades av resultatet av dragegenskaperna och spinnbarheten hos dopen visar en viss trend som är att hög massaviskositet på 330 ml/g och hög ligninhalt på 40 viktprocent (i jämförelse med cellulosamängden i dopen) tycks uppvisa dålig spinnbarhet och svagare dragegenskaper. Användning av längre tvätttider under centrifugeringsprocessen resulterade i en lägre ask- och fosforhalt i PF. / The use of cellulose and lignin for precursor fibers (PFs) for carbon fibers (CFs) is a highly researched topic because of the large environmental impact that today’s PF raw material PAN which is fossil based. This thesis focuses of developing PFs with a cold NaOH dissolution system with cellulose concentrations ranging from 4.5 to 5.5 wt% with varying pulp viscosity and the addition of lignin ranging from 0-40 wt% in comparison to the cellulose. The coagulation system used was a phosphorus-based system with phosphoric acid and ammonium dihydrogen phosphate (ADP) and the washing time was altered to investigate the impact on the final inorganic content in the PF. The impact of the addition of lignin and using a higher pulp viscosity with an altered cellulose concentration is researched. What was noticed from the result of the tensile properties and the spinnability of the dope shows a certain trend which is that high pulp viscosity of 330 ml/g and a high lignin content of 40 wt% (in comparison to the cellulose amount in the dope) seems to present poor spinnability and weaker tensile properties. Using longer washing times during the spinning process resulted in a lower ash and phosphorus content in the PF.

The aluminium content of water extracts is an important aspect for the food safety of paper board, as the content indicates the ability of the paper board material to transfer aluminium to the packaged food product. Aluminium intake in humans and its health effects have been discussed for many years as some research has seen potential links between, among other things, high aluminium levels in the brain and the development of hereditary Alzheimer's.BfR's method and recommendation is the one that is generally followed by producers around the world, as there is no common international law. The method involves leaving small pieces of the paper board in Milli-Q water for 24 hours, before a content determination of Al is made in the formed water extract. In 2021, BfR halved its recommended limit for aluminium in aqueous extracts from 2 mg/L to 1 mg/L. For Stora Enso Skoghall, this led to some of their paper board grades not meeting this limit.A specific liquid packaging board grade that previously did not meet BfR's new limit was selected and alum as a flocculant was replaced with PAC, among other things. The aim was to investigate whether the change in flocculation chemical, as well as varying dosages, could affect the Al content in water extracts and whether PAC could possibly result in a lower Al content. The method for the water extracts and their effect on the final Al content have also been investigated further. This is done by performing the BfR method with artificial tap water as well, and then comparing the Al content in these extracts.PAC as a flocculant instead of alum did not result in lower levels of Al in the water extracts. Variations in dosage and production without aluminium-containing flocculants also did not significantly affect the Al content of the extracts. The type of water used in the analysis turned out to play a major role in how much aluminium migrated from the board. All samples extracted in artificial tap water resulted in Al levels less than the 1 mg/L limit. For the majority of the samples extracted in Milli-Q water, the Al levels were instead closer to 2 mg/L. The difference in Al content between the water extracts is believed to be mainly due to differences in pH and thus varying amounts of soluble aluminium.The results showed a relatively large variation between the two external laboratories used. This is believed to be mainly due to variations in method and measuring equipment, but one must also consider the small sample size that was tested and what variations it entails.