Presently, there is a four-year window to prepare engines for upcoming TIER V regulations through solutions for peak power shaving and downsizing of diesel engines. In particular, Non-road mobile machinery(NRMM) offer a promising and challenging field of application due to their duty cycles, which includes high and short power peaks and extreme working conditions. In this paper, a series hybrid electric powertrain for a mining loader is presented with the goal of reducing the fuel consumption. A full-scale mining loader powertrain prototype was built to exploit the benefits of a series hybrid electric powertrain at low traction requirements with a combination of decentralized e.g. zonal hydraulics. Corespondingly, this paper introduces the structure of the mining loader and initial mathematical model of the system of a Direct Driven hydraulics (DDH). In this research, an experimental test was conducted, and the initial results are presented in this paper.

The paper presents design solution and physical implementation of a system for examination of electro hydraulic steering based on OSPE 200 components. The implementation is based on synthesis of required hydraulic and structure parameters, presented in a previous paper. Now we present the interconnection of the digital control system and the closed-loop flow diagram. A formal description of embedded software is presented too, which supports operation of PI control algorithm in real-time. Identification is performed based on experimentally reported the transitional process by developing mathematical models. Presents the structure and capabilities of the models for identification, as well as procedures for their validation.

Noise is a circumstance of ordinary life and mainly originated by continually growing dynamic and the rapid development of society. In the industrial environment there are noise-intensive parts that influence the condition of present operators negatively. Thus, measures of noise abatement have been investigated intensely by industrial companies as well as federal agencies. As a subdomain of fluid power pneumatics is especially known for characteristic noise emission by the use of air as power transmission. The transient decompression of air from pressure levels up to 8 bar and partly high flow rates nearby sonic speed cause the emergence of direct airborne noise at vent ports of pneumatic components. The following paper outlines the mechanisms that induce the emission of high sound pressure levels. In order to achieve reproducible results a test bench for varying pneumatic standard components is introduced. Based on a selection of those components results are compared to standardized measurement procedures whether fulfilling the standardizations’ requirements. In conclusion, two benefits are achieved. Firstly, standardization is derived enabling neutral comparison of standard pneumatic components’ noise emission. Secondly, the measures can be evaluated to determine the most promising way to redesign pneumatic components of lower noise emissions.

In current production systems, automation and handling of workpieces is often solved by use of vacuum technology. Most production systems use vacuum ejectors which generate vacuum from compressed air by means of the Venturi effect. However, producing vacuum with compressed air is significantly less efficient than using other principles. To minimize the energy costs of pneumatic vacuum generation or to make full use of the energy available, it is important that the inner contour of the nozzle is shaped precisely to suit the specific application - also the system\'s flow conduction needs to be optimal and the flow losses have to be minimized. This paper presents a method for optimally designing pneumatic vacuum generators and producing them economically even at very low lot sizes in order to keep the operation costs low and address other concerns (such as noise emissions) as well.

This paper presents the mathematical modeling and the design of an optimal pressure tracking controller for an often used setup in pneumatic applications. Two pneumatic chambers are connected with a pneumatic tube. The pressure in the second chamber is to be controlled using two switching valves connected to the first chamber and based on the pressure measurement in the first chamber. The optimal control problem is formulated and solved using the MPC framework. The designed controller shows good tracking quality, while fulfilling hard constraints, like maintaining the pressure below a given upper bound.

Focusing on reducing the air consumption of an air flotation rail system, a flowrate-amplified flotation element was recently developed. This new flotation element ulitises the rotational flow to intake extra air via an intake hole, and thus, effectively improves the flotation height. Compared to a conventional flotation element, the flowrate-amplified flotation element can reduce air consumption by approximately 50% for the same load and flotation height. To gain an understanding of the flow phenomenon in the flowrate-amplified flotation element, experiments and CFD simulations are conducted in this study. Based on the results, we found that the flowrate-amplified flotation element could take a part of the kinetic energy of the rotating air to suck in extra air. The intake hole greatly affects the pressure field and velocity field of the flotation element. Additionally, the effects of the variant gap height and supplied flow rate were also discussed. The results indicate that the pressure distribution decreases as the gap height increases and increases as the supplied flow rate increases.

Wave Energy Converters (WEC) are used to transform energy stored in ocean waves into electrical energy. One type of WECs consists of buoyant bodies. To extract energy from their motion, hydraulic cylinders can be used to generate hydraulic power. For conversion into electric power various systems have been analysed in literature. However, the focus was put on efficiency and rigorous analyses of the system behaviour are still missing. In this paper an exemplary system consisting of two hydraulic cylinders, switchable check valves, accumulators and three motor-generator sets is analysed with help of simulation and measurement. This exemplary system is called WavePOD and was installed at the Institute for Fluid Power Drives and Controls (IFAS) of RWTH Aachen University together with Aquamarine Power and Bosch Rexroth for testing. In this paper the data collected during various test phases is used for system analysis and for validating the simulation. The simulation model is presented. The system’s response to various switching operations is investigated. Comparing the simulation with measurements validates the system`s dynamic model.

Nowadays underwater gliders have become to play a vital role in ocean exploration and allow to obtain the valuable information about underwater environment. The traditional approach to the development of such vehicles requires a thorough design of each subsystem and conducting a number of expensive full scale tests for validation the accuracy of connections between these subsystems. However, present requirements to cost-effective development of underwater vehicles need the development of a reliable sampling and testing platform that allows the conducting a preliminary design of components and systems (hardware and software) of the vehicle, its simulation and finally testing and verification of missions. This paper describes the development of the HIL test bench for underwater applications. Paper discuses some advantages of HIL methodology provides a brief overview of buoyancy variation systems. In this paper we focused on hydraulic part of the developed test bench and its architecture, environment and tools. Some obtained results of several buoyancy variation systems testing are described in this paper. These results have allowed us to estimate the most efficient design of the buoyancy variation system. The main contribution of this work is to present a powerful tool for engineers to find hidden errors in underwater gliders development process and to improve the integration between glider’s subsystems by gaining insights into their operation and dynamics.

The present paper describes an innovative electro-hydraulic system developed for automated side loaders. The system is based on Intelligent Flow Control (IFC), a concept where open circuit electric displacement controlled pumps are coupled with EH directional control valves. IFC was selected in order to achieve the level of performance required, in terms of efficiency and productivity (i.e. cycle times), and also to provide the best possible control of the side loader arm. The paper describes the system layout and the basics of the controls: from the alghorithms of the arm actuators to the vehicle on board telemetry and diagnostic. The paper reports the comparison between the IFC system (implemented on the vehicle) and a more traditional approach based on a Load Sense Flow Sharing concept. The benefits of the IFC solution are highlighted focusing on the energy efficiency (very important especially in the case of CNG engines, where the torque available at idle is significantly lower than diesel engines), but also in terms of controlability and response (due to the lack of load sensing signal lines).

Electromagnetically driven dosing pumps are suitable for metering any kind of liquid in motor vehicles in a precise manner. Due to the working principle and the pump design, an undesired noise occurs when the armature reaches the mechanical end stops. The noise can be reduced by an adequate self-learning control of the supply energy using a position estimation and velocity control. Based on preliminary investigations /1/, a method for noise reduction is realised by using a user-friendly, tiny and cost-efficient hardware, which enables a use in series manufacturing. The method requires only a voltage and current measurement as input signals. The core of the hardware is an 8-bit microcontroller with 8 kilobytes flash memory including necessary peripherals. A smart software development enables an implementation of the entire noise reduction method onto the tiny flash memory.