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The Problem of Missing Items at the Time of Production : A Case Study at Fläkt Woods in JönköpingSmedberg, Karl, Asamoah-Barnieh, Raymond January 2009 (has links)
In today‟s manufacturing environment, different parts manufactured in-house and bought from suppliers are often assembled together into a finished product. Competition has made it very important for companies to deliver a customized product on a promised date. However, when inventory items are missing at the time of production, lead times for products become uncertain and this makes it difficult to fulfill a customer order on the promised date. It is thus important to explore the causes of missing items at the time of production in order to solve such a problem. This Master of Science thesis carried out through a case study at Fläkt Woods in collaboration with Jönköping University is about the problem of not finding specific inventory items in the locations specified by the computer system. It is delimited to inventory items which are physically within the company premises or which according to the computer system are within the premises of the company. The questions at issue have been what the causes of the problem of missing items within the company are and how to effectively reduce the problem. The thesis has been carried out over an entire academic semester as a full-time work in the company. The sources of the problem have been found to be the result of the work procedure, the underlying software used during work (the in-house developed ERP system), stealing from orders, ineffective barcode scans, re-sequencing at the component manufacturing department (called pre-manufacturing in the company) due to the need to fulfill multiple objectives, set-up times at the component manufacturing department and human errors among others. The suggestions given include: modification of the work procedure and the underlying software used at work, increasing effective scanning and using some checks at critical points in the material flow. Areas for further research are given to further reduce the impact of the problem on the production system.
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Methods to improve the effectiveness of a manual pick and place operation : A case study in a logistics regional distribution centre located at Jönköping, Sweden.Vadakkekara Bhaskaran, Bibin, Shaji, Visakh January 2018 (has links)
Introduction: In today’s global world, supply chain and logistics operations have become far too complicated to be handled by individual firms. Nowadays, it is dealt by logistics and freight solution providing companies. The companies introduce an amount of flexibility for the firms doing their business. The performance of supply chain operations depends upon various dimensions such as location, quality, on-time delivery, dependability and cost. Reducing the operational costs by increasing effectiveness of process helps to gain a competitive advantage. Background: Logistics is a highly labour intensive industry. The primary role of a distribution centre as a supply chain element is to sort and forward the incoming goods(parcels) as effectively as possible within the minimum time. Due to the varied physical attributes of incoming goods/parcels, the sorting process in distribution centres involves different handling techniques. One such technique is the use of a parcel sorter conveyor system, there are various factors based on which the output increases or decreases in such systems. Flexibility is a factor that is seldom compromised, thus failing to operate effectively when volume increases, reduce a competitive advantage for the any distribution centre. Purpose: The purpose is to identify reasons for ineffectiveness during the process and find improvement opportunities which enables a distribution centre to handle more volume on a daily basis. Case: This single case study is carried out at a regional distribution centre aiming to grow regarding the number of suppliers and volume of handled parcels. Findings: The sources of ineffectiveness and improvement opportunities were identified (some of the improvement opportunities are case specific). Discussions: The study provides evidence that errors which are thought to be caused due to human actions can have other root causes, a synergetic approach is suitable in situations where high interdependency of variables exist. Conclusions: The study has focused on a single case study, conducting the similar type of study with other companies working within a similar environment can provide more generalisable evidence. Improvement should be seen with a mentality of sustaining, with high variability of changes occurring, there should be a focus towards continuous improvement as well.
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Proces řízení neshodných výrobků / Process analysis of nonconforming productsKLÍMA, Martin January 2017 (has links)
Main goal of thesis is process analysis of nonconforming products and implementation of the corrective actions which will improve current status. Theoretical part presents history of quality, modern methods in quality, process of nonconforming products, preventive methods used in car industry and also the costs of quality. Practical part presents process analysis of nonconforming products in concrete company and main focus is implementation of the corrective actions. Main point regarding the improvement is upgrading detection system. Upgrade was made on concrete product, which represented huge quality extracosts.
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Études sur les modes de transport terrestre en Egypte de l'ancien au nouvel Empire. / Studies on land transport in Egypt from Old to New KingdomDelvaux, Simon 07 December 2016 (has links)
Cette étude s’intéresse aux modes de transport terrestre utilisés pour les biens et marchandises dans l’ancienne Égypte. On en dénombre plusieurs, dont les plus importants sont la palanche, la barre de portage, le traîneau, et le transport à dos d’âne. Cette recherche s’appuie principalement sur des ressources documentaires iconographiques et plastiques, provenant de mastabas et d’hypogées datés de l’Ancien et du Moyen Empire. Elle a pour enjeu de préciser les conditions d’utilisation des différents modes de transport, tant sur un plan chronologique, que sociologique, ou topographique. / This study deals with means of land transport used for goods and merchandises in ancient Egypt. We can count a few, among which the most important are yoke, carrying pole, sledge and donkeys. This research is mainly based on iconographic and sculptural documentary resources from mastabas and hypogea dating from the Old and Middle Kingdom. Its main concern is to explain the conditions of use of the different means of land transport, on a chronological, sociological as well as on a topographical level.
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Survey and efficiency study of support- and spare parts inventory at Fiskeby Board in Norrköping / Kartläggning och effektivisering av underhålls- och reservdelslager på Fiskeby Board i NorrköpingWidler, Martina January 2017 (has links)
Pappersbruket Fiskeby Board som är placerat i Norrköping tillverkar kartong av 100% returfibrer. Bruket har tillverkat papper i flera århundranden och är en av Europas äldsta tillverkare av papper och kartong. På pappersbruket finns ett underhålls- och reservdelslager som bistår med artiklar till hela företaget. Målet med studien är att ta fram förslag till hur förrådshanteringsprocessen kan förbättras för att göra den mer effektiv. Studien resulterade i 25 stycken förbättringsförslag, dessa förslag delades upp i två delar, de förbättringsförslag som kunde implementeras direkt och de som behövde vidare undersökningar. Vissa förslag täcker flera möjligheter och problem och andra förslag täcker bara ett. Lika så kan ett problem ha flera möjliga förbättringsförslag för att lösa dem. Även förbättringar i from av nya instruktioner där hela aktiviteter är inkluderade har föreslagits.
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Development of a lean design framework for enhancing the application of product designAlam, Rahman January 2015 (has links)
Substantial benefits can be achieved through the adoption of lean type thinking earlier at the design stage to create more viable products. A complex design cannot be easily leaned out in production; therefore, the production of affordable and sustainable products requires effective lean design considerations at the conceptual level. The research presented in this thesis investigates and demonstrates the application of lean design for product enhancement. The aim of the research was to develop a novel lean design framework that would support the generation of product design with attributes such as maximise value, manufacturable, and operable with minimum waste and resources ensuring avoidable harm is eliminated. The framework consists of a systemised process which is organised in to phases and activities that provides a unique practical manner to lean out a design. The construction of the framework initiated with an extensive literature review and proceeded with an industrial field study which consisted of 34 interviews with 11 manufacturing companies in Europe. The findings were amalgamated to generate a lean design definition and principles which would form the foundations of the framework. A real-life industrial case study of an offshore oil/water separator was used to validate the framework. In conclusion, the lean design framework provides the necessary means by which a lean design can be achieved. As a result a functionally viable and enhanced design that is cheaper to manufacture through controlling waste and eliminating avoidable harm occurrence can be realised with minimal effort. The research makes the following contributions: (1) identification of essential elements in lean design, (2) generation of a lean design definition and principles, (3) Lean Design Framework development and (4) illustrative guidelines based on the framework to be used by designers in realising a lean product design.
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Konstrukční návrh zařízení pro měření vozidlových tlumičů / Design of device for measurement of vehicle shock absorbersDuda, Martin January 2017 (has links)
This Diploma thesis deals with the design of device for measurement of vehicle shock absorbers. It describes shock absorbers and options for their diagnostics. In the next part describes design of device, strength analysis, modal analysis, and cost estimate. Transferring torque of device is realized by scotch yoke mechanism.
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Výroba kovového třmenu zásuvky sdruženým nástrojem / Manufacturing of metal yoke of electrical socket by compound toolSvozilová, Lucie January 2021 (has links)
The project elaborated design of technology production of the metal yoke of electrical socket made of steel DX51D + Z200 by compound progressive tool. Stock material for series of 200 000 pieces is a strip of coil. Manufacturing is realised in five steps consist of cutting, bending and flanging. For flanging was constructed a special mechanism for whose is necessary to use hydraulic counterholder, which is sold as a special peripheral equipment of manufacturing machine. The machine choice was adapted to this criterium. The servopress DSF-N1-800A was chosen as a manufacturing machine, which is made by AIDA company. The press can produce force of 800 kN and make work of 4000 J. Selling price of a one yoke is 24,5 Kč when the profit is one hundred percent. The break-even point comes with 58 140 made piece.
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Implementace moderních metod řízení jakosti ve výrobě elektromotorů. / Implementation of modern quality control methods in production of electromotors.Řídký, Václav January 2009 (has links)
ANNOTATION Václav Řídký Implementation of modern quality control metods in production of electromotors Diploma thesis, Institute of metrology and quality assurance testing, UT FME, Brno This diploma thesis deals with problems of reducing the complaints quota in production of electromotors to acceptable level. This work includes analysis of faults, presentation of single faults and instituted measures leading to the elimination their inception.
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Evaluation Of Impedance Control On A Powered Hip Exoskeletoncondoor, Punith 27 October 2017 (has links) (PDF)
This thesis presents an impedance control strategy for a novel powered hip exoskeleton designed to provide partial assistance and leverage the dynamics of human gait. The control strategy is based on impedance control and provides the user assistance as needed which is determined by the user’s interaction with the exoskeleton. A series elastic element is used to drive the exoskeleton and measures the interaction torque between the user and the device. The device operates in two modes. Free mode is a low impedance state that attempts to provide no assistance. Assist mode increases the gains of the controller to provide assistance as needed. The device was tested on five healthy subjects, and the resulting assistive hip torque was evaluated to determine the ability of the controller to provide gait assistance. The device was evaluated at different speeds to assess the gait speed adaptation performance of the controller. Results show that hip torque assistance range was between 0.3 to 0.5 Nm/kg across the subjects, corresponding to 24% to 40% of the maximum hip torque requirements of healthy adults during walking. The peak power provided by the system is 35 W on average and a peak power of up to 45 W.
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