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Mechanical Pulp-Based Nanocellulose : Processing and applications relating to paper and paperboard, composite films, and foamsOsong, Sinke Henshaw January 2016 (has links)
This thesis deals with processing of nanocellulose originating from pulps, with focus on mechanical pulp fibres and fines fractions. The nanocellulose materials produced within this research project were tested for different purposes ranging from strength additives in paper and paperboard products, via composite films to foam materials. TAPPI (Technical Association of Pulp & Paper Industry) has recently suggested a standard terminology and nomenclature for nanocellulose materials (see paper I). In spite of that we have decided to use the terms nano-ligno-cellulose (NLC), microfibrillated cellulose (MFC), nanofibrillated cellulose (NFC) and nanocellulose (NC) in this thesis . It is well-known that mainly chemical pulps are used as starting material in nanocellulose production. However, chemical pulps as bleached sulphite and bleached kraft are quite expensive. One more cost-effective alternative can be to use fibres or fines fractions from thermo-mechanical pulp (TMP) and chemi-thermomechanical pulp (CTMP). In paper II-IV, fractionation has been used to obtain fines fractions that can easily be mechanically treated using homogenisation. The idea with this study was to investigate the possibility to use fractions of low quality materials from fines fractions for the production of nanocellulose. The integration of a nanocellulose unit process in a high-yield pulping production line has a potential to become a future way to improve the quality level of traditional products such as paper and paperboard grades. Paper III describes how to utilise the crill measurement technique as a tool for qualitative estimation of the amount of micro- and nano-material produced in a certain process. The crill values of TMP- and CTMP-based nanocelluloses were measured as a function of the homogenisation time. Results showed that the crill values of both TMP-NLC and CTMP-NLC correlated with the homogenisation time. In Paper V pretreating methods, hydrogen peroxide and TEMPO are evaluated. Crill measurement showed that hydrogen peroxide pretreatment (1% and 4%) and mechanical treatment time did not improve fibrillation efficiency as much as expected. However, for TEMPO-oxidised nanocelluloses, the crill value significantly increased with both the TEMPO chemical treatment and mechanical treatment time. In paper V-VII TEMPO-mediated oxidation systems (TEMPO/NaBr/NaClO) are applied to these fibres (CTMP and Sulphite pulp) in order to swell them so that it becomes easy to disrupt the fibres into nanofibres with mechanical treatment. The demand for paperboard and other packaging materials are steadily increasing. Paper strength properties are crucial when the paperboard is to withstand high load. A solution that are investigated in papers IV and VI, is to use MFC as an alternative paper strength additive in papermaking. However, if one wish to target extremely higher strength improvement results, particularly for packaging paperboards, then it would be fair to use MFC or cationic starch (CS). In paper VI CS or TEMPO-based MFC was used to improve the strength properties of CTMP-based paperboard products. Results here indicate significant strength improvement with the use of different levels of CS (i.e., 20 and 10 kg t–1) and 5% MFC. The strengthening impact of 5% MFC was approximately equal to that of 10 kg t–1 of CS. In paper VII, NFC and nanographite (NG) was used when producing composite films with enhanced sheet-resistance and mechanical properties. The films produced being quite stable, flexible, and bendable. Realising this concept of NFC-NG composite film would create new possibilities for technological advancement in the area of high-yield pulp technology. Finally, in paper VIII, a new processing method for nanocellulose is introduced where an organic acid (i.e., formic acid) is used. This eco-friendly approach has shown to be successful, a nanocellulose with a uniform size distribution has been produced. / <p>Vid tidpunkten för disputationen var följande delarbeten opublicerade: delarbete 5 och 7 inskickade, delarbete 6 och 8 manuskript.</p><p>At the time of the doctoral defence the following papers were unpublished: paper 5 and 7 submitted, paper 6 and 8 manuscripts.</p>
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Modification chimique de surface de NanoFibrilles de Cellulose (NFC) / Chemical modification of nanofibrillated celluloseMissoum, Karim 22 November 2012 (has links)
Les nanocelluloses connaissent un fort développement depuis ces dernières décennies et font l’objet de nombreuses études menées par les industriels et/ou consortiums académiques. Cette étude s’insère dans le cadre d’un projet européen (SUNPAP) visant à l’industrialisation des nanofibrilles de cellulose (NFC). La présente thèse fait l’état de nouveaux procédés de modification chimique de surface des NFC dans une optique de chimie verte. Plusieurs stratégies ont été développées telle que l’emploi de liquides ioniques comme solvant de réaction (décrit comme solvants verts) ou l’utilisation d’une nanoemulsion en phase aqueuse permettant le greffage de surface des NFC. Dans le but d’étudier l’impact de ces modifications chimiques, les substrats ainsi traités ont été par la suite utilisés dans diverses applications. Ainsi, des bionanocomposites ont pu être produits, l’impact sur l’introduction de NFC (modifiées ou non) dans du papier a également été étudié. Une étude sur les propriétés antibactériennes et la biodégradabilité des NFC modifiées est également proposée. Une caractérisation approfondie des NFC vierges et modifiées a été réalisée. Des techniques puissantes et innovantes ont été utilisées pour caractériser ces substrats tels que l’XPS (X-ray Photoelectron Spectroscopy) ou encore la SIMS (Secondary Ion Mass Spectrometry). Toutes ces modifications, applications et caractérisations proposées constituent une avancée et des perspectives prometteuses dans le monde des nanocelluloses. / Nanocelluloses know a strong interest since last decades and they are the subject of many studies led by industrials and / or academic consortia. This study is a part of a European project (SUNPAP) for the industrialization of nanofibrillated cellulose (NFC). This thesis is the state of new methods for the chemical surface modification of NFC with a view of green chemistry. Several strategies have been developed such as the use of ionic liquids as reaction solvent (described as green solvents) or the use of an aqueous medium in order to graft the surface of NFCs. Thus, the treated substrates were then used in various applications. Also, bionanocomposites were produced, the impact of the introduction of NFC (modified or not) in paper sheets has also been studied. A study on the antibacterial properties and biodegradability of modified NFC is also proposed. Several characterizations of neat and modified NFC were performed. Powerful and innovative techniques have been used to characterize these substrates such as XPS (X-ray Photoelectron Spectroscopy) or SIMS (Secondary Ion Mass Spectrometry). All these chemical modifications, applications and characterizations are offered promising prospects in the world of nanocelluloses.
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Microfibrillation of pulp fibres:the effects of compression-shearing, oxidation and thermal dryingKekäläinen, K. (Kaarina) 29 November 2016 (has links)
Abstract
Cellulose micro- and nanofibrils are elongated, flexible nano-scale particles produced from natural fibres with intensive mechanical treatments, usually in the form of dilute aqueous suspensions. Due to the recalcitrant structure of the fibres, mechanical, chemical and enzymatic pre-treatments are often used to loosen the fibre wall structure so as to facilitate the mechanical liberation of micro- and nanofibrils and reduce the high amount of mechanical energy needed. However, it is still unclear how different chemistries affect the disintegration phenomena and how mechanical action starts to unravel the fibre structure, and thus how micro- and nanofibrillation could best benefit from the pre-treatments. In addition, the high water content used in the process increases the production and transportation costs of the material, so that the solids content should be increased. Reducing the water content before or after production would be challenging, however, due to changes in fibre properties during drying (hornification) and the tendency for the resulting nanofibrils to agglomerate. Also, the effect of high solids content and temperature on the reduction of fibres to nano- and microfibrils is still not well understood.
The aims of this work were to follow the changes in fibre morphology after mechanical, chemical and thermal modification and address their effects on the disintegration phenomena of the fibres to microfibrils. Mechanical compression-shearing, two selective oxidations and thermal drying in combination with TEMPO oxidation were used to modify the fibre structure before mechanical disintegration in a high-shear homogenizer or ball mill.
The results showed that sufficient swelling of the fibre cell walls was a prerequisite for successful microfibrillation. Swelling can be promoted by loosening the hydrogen bonding network with compression and shearing forces or by increasing the charge density. Different charge thresholds were observed for microfibrillation depending on the chemistry used. Extremely hornified fibres were also successfully microfibrillated with the aid of TEMPO oxidation. Different fibre disintegration mechanisms were seen depending on the modification type and disintegration conditions. In addition, micro- and nanofibrils and nanocrystals were successfully produced under high solids (≥ 50%) conditions. / Tiivistelmä
Luonnonkuiduista saatavat selluloosamikro- ja -nanofibrillit ovat pitkiä ja joustavia nanokokoluokan partikkeleita, joita valmistetaan yleensä intensiivisillä mekaanisilla käsittelyillä vesiliuoksissa. Kuitujen lujan rakenteen vuoksi valmistuksessa käytetään usein mekaanisia, kemiallisia ja entsymaattisia esikäsittelyjä heikentämään kuituseinämän tiivistä rakennetta, mikä helpottaa mikro- ja nanofibrillien irtoamista kuituseinämästä, sekä alentaa valmistuksen mekaanisen energian tarvetta. On kuitenkin edelleen epäselvää, miten erilaiset kemialliset käsittelyt vaikuttavat kuitujen hajoamiseen, miten kuiturakenne alkaa purkautua mekaanisessa käsittelyssä ja miten esikäsittelyillä voitaisiin parhaiten edistää mikro- ja nanofibrilloitumista. Valmistuksessa käytettävä korkea vesipitoisuus lisää mikro- ja nanofibrillien valmistus- ja kuljetuskustannuksia. Vesipitoisuuden alentaminen valmistuksessa tai sen jälkeen on kuitenkin haastavaa, sillä kuituominaisuudet muuttuvat kuivatuksessa ja valmiit nanofibrillit kimppuuntuvat helposti. Korkean kuiva-ainepitoisuuden ja lämpötilan vaikutusta kuidun hajoamiseen mikro- ja nanofibrilleiksi ei myöskään ymmärretä vielä täysin.
Työn tarkoituksena oli tutkia sellukuitujen rakenteen muutoksia mekaanisen, kemiallisen ja lämpömuokkauksen seurauksena, sekä tutkia niiden vaikutusta kuidun purkautumiseen mikrofibrilleiksi. Kuiturakennetta muokattiin puristus-hiertomenetelmällä, kahdella selektiivisellä hapetusmenetelmällä, sekä lämpökuivauksen ja nk. TEMPO-hapetuksen yhdistelmällä ennen kuitujen mekaanista hajottamista joko leikkaavassa homogenisaattorissa tai kuulamyllyssä.
Tulosten perusteella riittävä kuituseinämän turvottaminen oli edellytys onnistuneelle mikrofibrilloinnille. Turpoamista saatiin edistettyä hajottamalla kuiduissa olevia vetysidosverkostoja puristus- ja leikkausvoimilla tai kasvattamalla anionisen varauksen määrää kuiduissa. Varauksen kynnysarvo mikrofibrilloitumiselle riippui käytetystä hapetusmenetelmästä. Myös kuivatuksessa erittäin sarveistuneet kuidut saatiin mikrofibrilloitua TEMPO-hapetuksen avulla. Tulosten perusteella kuiduilla on erilaisia hajoamismekanismeja, jotka riippuvat käytetystä muokkauksesta, sen intensiivisyydestä, sekä hajottamisolosuhteista. Työssä onnistuttiin myös valmistamaan mikro- ja nanofibrillejä, sekä nanokiteitä tavanomaista huomattavasti korkeammassa (≥50 %) kuiva-ainepitoisuudessa.
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Développement de matériaux super-isolants thermiques à partir de nano-fibres de cellulose / Development of thermal super-insulating materials from nano-cellulose fibersJimenez Saelices, Clara 04 November 2016 (has links)
L'objectif de cette thèse est la préparation d’aérogels biosourcés ayant des propriétés de super-isolation thermique. Pour cela, nous avons choisi de développer de nouveaux aérogels à base de nanofibres de cellulose (NFC). Les aérogels ont été préparés par lyophilisation. Dans un premier temps, une analyse des paramètres expérimentaux jouant un rôle sur la morphologie et les propriétés physico-chimiques des aérogels a été réalisée afin d’obtenir les meilleures propriétés d’isolation thermique. Avec une suspension de NFC à 2% en masse, sans ajout de sels et sans faire varier le pH, une lyophilisation réalisée dans des moules d’aluminium à une température de -80°C a permis d’obtenir des aérogels ayant une conductivité thermique de 0,024 W/m.K. Afin de diminuer cette conductivité thermique, nous avons choisi de réduire la taille des pores pour obtenir un effet Knudsen. Pour cela, une nouvelle technique de séchage a été proposée : la lyophilisation par pulvérisation. Les aérogels préparés dans les mêmes conditions expérimentales que précédemment avec cette technique ont des propriétés thermiques super-isolantes (0,018 W/m.K) grâce à la nano-structuration du réseau poreux. Finalement, un nouveau dispositif expérimental a été développé pour caractériser plus finement les propriétés thermiques des aérogels. C’est un dispositif transitoire impulsionnel qui permet d'estimer simultanément la contribution de la conduction solide et gazeuse, l'effet radiatif et la diffusivité thermique grâce à un modèle théorique simple. Ce dispositif permettra d’approfondir l’étude complexe du transfert thermique à travers des matériaux poreux semi-transparents tels que les aérogels. / The objective of this thesis is the preparation of renewable aerogels having thermal super-insulating properties. To do it, we designed new aerogels from nanofibrillated cellulose (NFC) by freeze-drying. This technique is simple and has the advantage of not using organic solvents. First of all, the parameters playing a role on the aerogel morphology and physico-chemical properties of the aerogels were analyzed to get the best thermal insulating properties. Using 2 wt% NFC suspensions, without addition of salts, keeping the initial pH, the obtained freeze-dried aerogels in alumina molds at -80 °C have a thermal conductivity of 0.024 W/m.K. In order to reduce the pore size and to improve the thermal insulating properties by Knudsen effect, a new drying technique was proposed: the spray freeze-drying. Aerogels prepared in the same experimental conditions with this technique have thermal super-insulating properties (0.018 W/m.K) thanks to the nanostructuration of the porous network. Finally, a new device was designed to characterize more precisely the thermal properties of aerogels. This is an impulsive transient device, which can estimate simultaneously the contribution of solid and gas conduction, the radiative effect and thermal diffusivity using a simple theoretical model. This device will allow studying complex heat transfer through porous semi-transparent materials such as aerogels
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[pt] A INFLUÊNCIA DE MICRO E NANOFIBRAS DE CELULOSE EM PROPRIEDADES QUÍMICAS, FÍSICAS E MECÂNICAS DE PASTAS DE CIMENTO / [en] THE EFFECT OF MICRO AND NANO CELLULOSE FIBERS ON THE CHEMICAL, PHYSICAL AND MECHANICAL PROPERTIES OF CEMENT PASTESLETICIA OLIVEIRA DE SOUZA 06 February 2023 (has links)
[pt] A busca por materiais que não impactem negativamente o meio
ambiente tem sido uma das prioridades de engenheiros que trabalham com
materiais de construção. A emissão expressiva de CO2 na produção de
cimento contribui para tal preocupação. Dentro deste cenário, soluções com
emprego de nanotecnologia vêm chamando a atenção em diversas áreas por
proporcionar novas soluções. O principal objetivo da presente tese é
associar um material proveniente de uma fonte natural com benefícios
provenientes da nanotecnologia a fim de modificar propriedades de pastas
de cimento considerando seus aspectos químicos, físicos e mecânicos. A
nanocelulose se apresenta como material proveniente de fonte renovável que
apresenta propriedades atraentes aos materiais cimentícios, sendo assim uma
opção a ser utilizada em conjunto com o cimento. Dentre os diversos tipos
disponíveis, a celulose nanofibrilada (CNF) foi elencada para ser
investigada neste trabalho. A celulose microcristalina (CMM) foi incluída
nas investigações para possibilitar uma comparação direta entre as fibrilas
da CNF e as partículas de CMM. O uso desses materiais celulósicos pode
ser considerado recente e, com isso, existem ainda lacunas no que tange o
entendimento dos seus efeitos em materiais cimentícios. Assim, a
viabilidade da CNF e da CMM enquanto reforços em pastas de cimento foi
avaliada por meio de ensaios de compressão e flexão. Os possíveis
mecanismos responsáveis pelo efeito de ambas CMM e CNF foram
estudados por meio de análises químicas e físicas. Por fim, foi realizada a
caracterização das pastas reforçadas quanto à retração, total e autógena, e à
reologia, nos regimes estático e dinâmico. Por conta dos impactos na trabalhabilidade promovidos pela inclusão de CNF, a mistura delas nas
pastas de cimento foi facilitada com a adição de superplastificante,
especialmente em porcentagens maiores que 0.050 por cento, em peso. A CMM e a
CNF se mostraram eficazes em reforçar as pastas de cimento quanto a
esforços de flexão e tração, levando ao aumento das respectivas resistências
e módulos. Os resultados obtidos mostraram que a água presente no gel da
CNF não está totalmente disponível como água de mistura por conta da
morfologia e hidroficilidade das fibrilas. Observada uma certa combinação
de porcentagem e fator água-cimento, a inclusão de CNF diminuiu a
retração autógena das pastas. A inclusão de 0,040 por cento de NFC levou a
resultados semelhantes aos da adição de CMM referente ao aumento da
tensão de escoamento e da viscosidade. / [en] The seek for low environmental impact materials has become one of
the priorities of construction building materials engineers. One of the
reasons is the massive growing contribution of cement production industry
in worldwide CO2 emissions. In this scenario, the dissemination of
nanotechnology into varied areas is drawing attention for enabling new
possibilities. The idea of the present thesis is to associate a material
provided from a natural source with the potential benefits of
nanotechnology to modify conventional cement pastes regarding their
chemical, physical and mechanical aspects. Nanocellulose arises as an
alternative that meets an eco-friendly source with remarkably properties
expected from nanomaterials. There are different types of nano cellulosic
materials that may be tailored to achieve desired compatibilities with varied
cementitious materials. In this work, nanofibrillated cellulose (NFC) in the
form of gel, and microcrystalline cellulose (MCC) particles were
investigated, so a comparison could be traced between them. The use of
both NFC and MCC in cementitious materials is recent and there are
important gaps regarding their effect. For that reason, the feasibility of MCC
and NFC to act as reinforcement on cement pastes was evaluated through
compressive and flexural tests. Then, the possible mechanisms behind the
effect of MCC and NFC on the microstructure of cement pastes were
investigated through distinct chemical and physical analyses. Moreover, the
total and autogenous shrinkage were characterized, as well as the dynamic
and static rheological behaviors. Due to rheological modifications, the
mixture of cement pastes with NFC was facilitated by a superplasticizer, especially for percentages higher than 0.050 percent wt. The MCC and NFC
promoted the reinforcement of the cement pastes, regarding flexural and
tensile stresses, increasing the composite strength and modulus. It was
observed that he water present in the NFC gel is not totally available as
mixing water due to the morphology and hydrophilicity of the fibrils. If
associating certain levels of inclusions and water ratio, the NFC inclusion
led to a decrease in autogenous shrinkage. The addition of 0.040 percent of NFC
resulted in similar outcomes to 1.000 percent of MCC regarding their ability to
increase yield stress and viscosity.
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Microfibrillated cellulose: Energy-efficient preparation techniques and applications in paperAnkerfors, Mikael January 2015 (has links)
This work describes three alternative processes for producing microfibrillated cellulose (MFC; also referred to as cellulose nanofibrils, CNF) in which bleached pulp fibres are first pretreated and then homogenized using a high-pressure homogenizer. In one process, fibre cell wall delamination was facilitated by a combined enzymatic and mechanical pretreatment. In the two other processes, cell wall delamination was facilitated by pretreatments that introduced anionically charged groups into the fibre wall, by means of either a carboxymethylation reaction or irreversibly attaching carboxymethylcellulose (CMC) to the fibres. All three processes are industrially feasible and enable energy-efficient production of MFC. Using these processes, MFC can be produced with an energy consumption of 500–2300 kWh/tonne. These materials have been characterized in various ways and it has been demonstrated that the produced MFCs are approximately 5–30 nm wide and up to several microns long. The MFCs were also evaluated in a number of applications in paper. The carboxymethylated MFC was used to prepare strong free-standing barrier films and to coat wood-containing papers to improve the surface strength and reduce the linting propensity of the papers. MFC, produced with an enzymatic pretreatment, was also produced at pilot scale and was studied in a pilot-scale paper making trial as a strength agent added at the wet-end for highly filled papers. / <p>QC 20150126</p>
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Nanofibres de cellulose pour la production de bionanocomposites / Cellulose nanofibers for the production of bionanocompositesNechyporchuk, Oleksandr 02 October 2015 (has links)
Un des principaux challenges dans le contexte du développement des matériaux biocomposites est de remplacer les matières plastiques à base de pétrole par des matériaux biosourcés. En raison de leurs origines naturelles, d'une résistance relativement élevée et de leur capacité à former des produits transparents, les nanofibres de cellulose possèdent un grand potentiel d'applications dans les matériaux composites. Dans ce travail des résultats ont été apportés premièrement sur l'optimisation des procédés de productions de nanofibres de cellulose par des traitements biochimiques et mécaniques, deuxièmement sur leurs propriétés rhéologiques et structurelles en milieu aqueux et troisièmement sur la production de composites à matrice de latex. Les questions de dispersions homogènes de nanofibres de cellulose dans la matrice et des interactions entre ces composants à des fins de renforcement des bio-composites ont été étudiés en détails. / One of the main challenges in the context of biocomposites development is to replace petroleum-based materials with bio-based. Because of their natural origin, relatively high strength and the ability to form transparent products, cellulose nanofibers have a large potential for application in the composite materials. This work was focused primarily on the optimization of cellulose nanofiber production methods using biochemical and mechanical treatments, secondly on their rheological and structural properties in an aqueous medium and thirdly on the production of latex-based composites. The questions of homogeneous dispersion of cellulose nanofibers in the matrix and the interactions between these components for the purpose of matrix reinforcement are particularly addressed.
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Microfibrillated cellulose : Energy-efficient preparation techniques and key propertiesAnkerfors, Mikael January 2012 (has links)
This work describes three alternative processes for producing microfibrillated cellulose (MFC) in which pulp fibres are first pre-treated and then homogenized using a high-pressure homogenizer. In one process, fibre cell wall delamination was facilitated with a combined enzymatic and mechanical pre-treatment. In the two other processes, cell wall delamination was facilitated by pre-treatments that introduced anionically charged groups into the fibre wall, by means of either a carboxymethylation reaction or irreversibly attaching carboxymethyl cellulose (CMC) onto the fibres. All three processes are industrially feasible and enable production with low energy consumption. Using these methods, MFC can be produced with an energy consumption of 500–2300 kWh/tonne, which corresponds to a 91–98% reduction in energy consumption from that presented in earlier studies. These materials have been characterized in various ways and it has been demonstrated that the produced MFCs are approximately 5–30 nm wide and up to several microns long. / <p>QC 20120928</p>
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