In this paper, a numerical method is used to predict the response of an elastic body during a collision in which both normal and tangential impulses are important. Results are compared with those from simplified prediction procedures, which stem from the assumptions that the energy-returning capacity of the normal deformation mechanism is constant and the tangential compliance is neglected. The finite-element predictions indicate the importance of the tangential compliance for elastic collisions wherein friction forces are significant. The results of both methods of prediction point up the roles of friction and inertia coupling in determining the normal velocity ratio (the "coefficient of restitution"). / Graduation date: 1992

På uppdrag av Saab har en grupp studenter på Linköpings tekniska högskola utvecklat ett skärmstativ för nya generationens JAS 39 Gripen E. Vid testflygning är stativet placerat vid planets stjärtkon och på stativet ska en skärm fästas. Skärmens funktion är att stabilisera flygplanet genom att ge det ett tippmoment vid okontrollerade spinnfall. Detta kandidatarbete hade till uppgift att designa och dimensionera ett stativ efter givna lastfall, begränsad volym, deformationskrav och givna infästningspunkter, samtidigt som fokus skulle ligga på viktreducering. För att möjliggöra detta togs en CAD-modell fram i Creo Parametric 2.0, som sedan exporterades till Ansys Workbench 14.0 där det utfördes beräkningar enligt finita elementmetoden. Under projektets gång testades olika material, tvärsnitt och konstruktioner, vilka utvärderades för att få fram en så lätt och hållbar konstruktion som möjligt.   Resultatet blev ett stativ med fackverksstruktur, som är gjord av fyrkantiga balkar med yttermått 70 mm och innermått 63,8 mm. Den maximala spänningen blev 883 MPa och maximal deformation var 53,1  mm. Stativets totalvikt blev 60,5 kg.

The purpose of this thesis for Sapa Heat Transfer is to examine a furnace in which aluminium is pre-heated before hot rolling. The project is modeled in a computer environment in which the air flow in the furnace and the heat transfer to the aluminium solids are included. The computer environment and its governing equations, as well as boundary conditions and generalizations, are presented and explained. The simulations are based on two models. The first model has an asymmetric solid placement, which is how it looks in today's ovens. It is validated against collected data. The second model has a symmetric solid placement, in which improvements are introduced and evaluated. The results indicate that a symmetric positioning of metal solids in the oven is preferable in order to achieve a good airflow distribution. The use of plates has been proven useful for steering the air to critial areas and to get an even distribution of the airflow. Lastly the simulations indicate that an increased airflow can compensate the less optimal flow distribution that arises with asymmetric solid placements.

This thesis aimed to design and develop a novel micro-thermal electric generator (£g-TEG) with a transparent parallel-array bridge microstructure using the ANSYS finite element analysis software and Micro Electro Mechanical Systems (MEMS) technology. The presented £g-TEG can convert the temperature difference between the indoor and outdoor planes of building glass window into a useful electrical power. The thermoelectrically transferred output electrical power is suitable for recharging various mobile communication products. Conventional £g-TEG presented a high fabrication cost, low integration compatibility with IC processes and non-transparent characteristics. To improve these disadvantages, this research utilizes a batch production surface micromachining technology to implement the Poly-Si based parallel-array £g-TEG on a transparent quartz glass substrate and the main fabrication processes adopted in this research are including six thin-film deposition processes and five photolithography processes. The implemented Poly-Si based transparent £g-TEG has successfully demonstrates a maximum temperature difference of 1.38¢J between the hot plane (substrate) and cold plane (suspending microstructure), a maximum output voltage of 13.28 mV/cm2, a maximum output power of 110.22 nW/cm2 and a maximum light transmission of 40%.

This thesis aimed to develop a novel micro thermal electric generator (£g-TEG) with a series-array bridge microstructure utilizing microelectromechanical systems (MEMS) technology. By integrating the tens of thousands of micro-thermocouple in a centimeter square area, the temperature difference between the hot plane and cold plane of the presented £g-TEG can be converted into a useful electrical power. The thermoelectrically transferred output electrical power is suitable for recharging various mobile communication products. There are two main configurations of the conventional £g-TEGs have been proposed, including the vertical and lateral structure types. The heat flow of the vertical-type £g-TEG can be directly transferred by the thermocouples and hence the energy loss through the substrate can be efficiently reduced and the thermoelectrical conversion efficiency is usually higher than vertical-type £g-TEG. However, to obtain a useful electrical power output, the height of the vertical-type £g-TEG usually more than 100 micrometers and this will increase the production difficulty and fabrication cost. In contrast, the height of the lateral-type £g-TEG is only about several micrometers and hence the production difficulty and fabrication cost are lower than vertical-type £g-TEG. The non-neglect energy loss through the substrate of lateral-type £g-TEG will constrain the efficiency of electrical power generation. Using the surface micromachining technology, tens of thousands of suspending micro polysilicon thermocouple are integrated and serially connected to increase the efficiency of electrical power generation and reduce the substrate energy loss. The main fabrication processes adopted in this research are including seven thin-film deposition processes and five photolithography processes. The implemented Poly-Si based £g-TEG demonstrates a maximum temperature difference of 1.29¢J between the hot plane and cold plane (under nine different substrate temperatures), a maximum output voltage of 4.47 V/cm2 and a maximum output power of 601.4 nW/cm2. The comparison and analysis of experimental and simulation (ANSYS) results under the nine different substrate temperatures are investigated and the influence of length of suspending micro thermocouples is also discussed in this work.

The subject of this thesis is an extension of a two-dimensional, axisymmetric, Timoshenko-beam finite-element rotordynamic code to include a three-dimensional non-axisymmetric solid-element casing model. Axisymmetric beams are sufficient to model rotors. Spring and damper forces provide the interface between the rotor and its casing and capture the dynamics of the full model. However, axisymmetric beams limit the modeling of real-case machine structures, where the casing is not axisymmetric. Axisymmetric and non-axisymmetric 3D finite element casing structures are modeled. These structures are then reduced using a technique called substructuring. Modal equations are developed for axisymmetric and non-axisymmetric casing models. In a 3D non-axisymmetric model, structural dynamics modes can be modeled by lateral modes in two orthogonal planes. Modal information of the complex 3D casing structures are generated, and then incorporated into the 2D code after a series of pre-processing steps. A reduction method called Component Mode Synthesis (CMS) is used to reduce the large dimensionality involved in calculation of rotordynamic coefficients. The results from the casing structures are merged with the rotor model to create a combined rotor-casing model. The analysis of the combined structure shows that there is a difference in the natural frequencies and unbalance response between the model that uses symmetrical casing and the one that uses non-axisymmetric casing. XLTRC2 is used as an example of a two-dimensional axisymmetric beam-element code. ANSYS is used as a code to build three-dimensional non-axisymmetric solid-element casing models. The work done in this thesis opens the scope to incorporate complex non-axisymmetric casing models with XLTRC2.

ABSTRACT This thesis gathered the actual Burn-In (BI) data from one of the leading cooperation in the semiconductor industry, and analyzed the major factors¡¦ impact on BGA package solder ball deformation. The Taguchi Method was used for these analyses, and the commercial statistic software MiniTab14 was widely used on this thesis. The solder ball stress was analized by using the commercial FEM software Ansys 8.1. Some electrical characters (such as device power) can be only observed from Burn-In process, but not static acceleration tests. These effects were fully discussed in this thesis. The analyses got the result that the smaller solder ball pitch/solder ball diameter causes the more serious solder ball deformation under the specific socket vendor precondition. Burn-In time are also a significant factor for solder deformation. Basically the longer BI time cause the more serious solder deformation. The device power effect is not significant within the power sampling range of this thesis.

Analysis of the drilling fluid temperature in a circulating well is the main objective of this study. Initially, an analytical temperature distribution model, which utilizes basic energy conservation principle, is presented for this purpose. A computer program is written in order to easily implement this model to different cases. Variables that have significant effect on temperature profile are observed. Since the verification of the analytical model is not probable for many cases, a computer program (ANSYS) that uses finite element method is employed to simulate different well conditions. Three different wells were modeled by using rectangular FLOTRAN CFD element that has four nodes. Maximum drilling fluid temperature data corresponding to significant variables is collectedfrom these models. This data is then used to develop an empirical correlation in order to determine maximum drilling fluid temperature. The proposed empirical correlation can estimate the temperature distribution within the wellbore with an average error of less than 16%, and maximum drilling fluid temperature with an average error of less than 7 %.

Launchers are military systems that are responsible for communication with munitions, safe seperation and aiming of rockets and missiles to the target. Since they are military equipments, they are used in harsh environments. One of the most important design considerations for military equipment is its maintability and one of the most important parameter which affects the maintability is wear in launchers. Therefore, for predicting the life-time of a launcher, wear should be investigated beside other parameters such as fatigue etc. This thesis study includes experimental and modeling study about dry sliding wear in some mechanical parts of a typical rail launcher that is used in helicopters. Firstly, measurements about the material loss, which is generated during firing of missiles, were made on launcher components which have interfaces with missile. Then, these results were used to simulate the wear phenomenon by using a commercial finite element program, ANSYS. By the help of finite element model, crack initiation period depending on wear is tried to be evaluated without making additional firing tests.

Micro-scale self assembly is an attractive method for manufacturing sub-millimeter sized thermoelectric device parts. Challenges controlling assembly yield rates, however, have caused research to find novel ways to implement the process while still resulting in a working device. While a typical system uses single n-type and p-type material elements in series, one method used to increase the probability of a working device involves adding redundant parallel elements in clusters. The drawback to this technique is that thermal performance is affected in clusters which have missing elements. While one-dimensional modeling sufficiently describes overall performance in terms of average junction temperatures and net heat flux, it fails when a detailed thermal profile is needed for a non-homogeneous system. For this reason, a three-dimensional model was created to describe thermal performance using Ansys v12.1. From the results, local and net performance can be described to help in designing an acceptable self-assembled device. In addition, a haptic thermal display was designed using thermoelectric elements with the intention of testing the thermal grill illusion. The display consists of 5 electrically independent rows of thermoelectric elements which are controlled using pulse width modulating direct current motor controllers.