Indiana University-Purdue University Indianapolis (IUPUI) / With the exponential rise in manufacturing and usage of Li-ion batteries (LIBs) in the last decade, a huge quantity of spent LIBs is getting scrapped every year. Along with the efforts to making more capable and safer batteries over the last three decades, there is an immediate need for recycling these scrapped batteries. Most of these batteries typically use lithium manganese oxide (LMO), lithium cobalt oxide (LCO), lithium iron phosphate (LFP), and lithium nickel manganese cobalt oxide (NMC) cathode chemistries, and developing a technique towards regenerating these cathodes can ensure huge economic and environmental benefits for the present and future. This research focuses on a set of direct regeneration techniques with the goal of regenerating used cathode materials to be reused in LIBs. Used Apple iPad2 batteries with LCO chemistry and Nissan LEAF batteries with a combination of LMO-NMC chemistry are selected for this research. The scope of research can be divided into two parts as liberation/separation of cathode material and regeneration of liberated cathode. The liberation/separation process is carried out with the aid of ultrasonication and organic solvents with the objective being keeping the morphology and chemical composition intact for a better quality of the material. The regeneration process uses a hydrothermal technique with variations of parameters. 1:1 and 1:5 molar ratios between cathode material and a lithium lithiation agent are chosen to understand the effects of the molar ratio on cathode regeneration. In addition, the effects of processing solution (water vs. a solvent) are examined by replacing water with TEG. The effects of heat treatment on cathode regeneration are also investigated by observing phase changes of materials at different temperatures.

<p dir="ltr">Lithium-ion batteries are being used increasingly more often to provide power for systems that range all the way from common cell-phones and laptops to advanced electric automotive and aircraft vehicles. However, as is the case for all battery types, lithium-ion batteries are prone to naturally occurring degradation phenomenon that limit their effective use in these systems to a finite amount of time. This degradation is caused by a plethora of variables and conditions including things like environmental conditions, physical stress/strain on the body of the battery cell, and charge/discharge parameters and cycling. Accurately and reliably being able to predict this degradation behavior in battery systems is crucial for any party looking to implement and use battery powered systems. However, due to the complicated non-linear multivariable processes that affect battery degradation, this can be difficult to achieve. Compared to traditional methods of battery degradation prediction and modeling like equivalent circuit models and physics-based electrochemical models, data-driven machine learning tools have been shown to be able to handle predicting and classifying the complex nature of battery degradation without requiring any prior knowledge of the physical systems they are describing.</p><p dir="ltr">One of the most critical steps in developing these data-driven neural network algorithms is data procurement and preprocessing. Without large amounts of high-quality data, no matter how advanced and accurate the architecture is designed, the neural network prediction tool will not be as effective as one trained on high quality, vast quantities of data. This work aims to gather battery degradation data from a wide variety of sources and studies, examine how the data was produced, test the effectiveness of the data in the Interfacial Multiphysics Laboratory’s autoencoder based neural network tool CD-Net, and analyze the results to determine factors that make battery degradation datasets perform better for use in machine learning/deep learning tools. This work also aims to relate this work to other data-driven models by comparing the CD-Net model’s performance with the publicly available BEEP’s (Battery Evaluation and Early Prediction) ElasticNet model. The reported accuracy and prediction models from the CD-Net and ElasticNet tools demonstrate that larger datasets with actively selected training/testing designations and less errors in the data produce much higher quality neural networks that are much more reliable in estimating the state-of-health of lithium-ion battery systems. The results also demonstrate that data-driven models are much less effective when trained using data from multiple different cell chemistries, form factors, and cycling conditions compared to more congruent datasets when attempting to create a generalized prediction model applicable to multiple forms of battery cells and applications.</p>

This dissertation focuses on the introduction and development of an integrated model-based design and optimization platform to solve the optimal design and optimal control, or hardware and software co-design, problem for hybrid electric propulsion systems. Specifically, the hybrid and plug-in hybrid electric powertrain systems with diesel and natural gas (NG) fueled compression ignition (CI) engines and large Li-ion battery energy storage system (ESS) for propelling a hybrid electric marine vessel are investigated. The combined design and control optimization of the hybrid propulsion system is formulated as a bi-level, nested optimization problem. The lower-level optimization applies dynamic programming (DP) to ensure optimal energy management for each feasible powertrain system design, and the upper-level global optimization aims at identifying the optimal sizes of key powertrain components for the powertrain system with optimized control. Recently, Li-ion batteries became a promising ESS technology for electrified transportation applications. However, these costly Li-ion battery ESSs contribute to a large portion of the powertrain electrification and hybridization costs and suffer a much shorter lifetime compared to other key powertrain components. Different battery performance modelling methods are reviewed to identify the appropriate degradation prediction approach. Using this approach and a large set of experimental data, the performance degradation and life prediction model of LiFePO4 type battery has been developed and validated. This model serves as the foundation for determining the optimal size of battery ESS and for optimal energy management in powertrain system control to achieve balanced reduction of fuel consumption and the extension of battery lifetime. In modelling and design of different hybrid electric marine propulsion systems, the life cycle cost (LCC) model of the cleaner, hybrid propulsion systems is introduced, considering the investment, replacement and operational costs of their major contributors. The costs of liquefied NG (LNG), diesel and electricity in the LCC model are collected from various sources, with a focus on present industrial price in British Columbia, Canada. The greenhouse gas (GHG) and criteria air pollutant (CAP) emissions from traditional diesel and cleaner NG-fueled engines with conventional and optimized hybrid electric powertrains are also evaluated. To solve the computational expensive nested optimization problem, a surrogate model-based (or metamodel-based) global optimization method is used. This advanced global optimization search algorithm uses the optimized Latin hypercube sampling (OLHS) to form the Kriging model and uses expected improvement (EI) online sampling criterion to refine the model to guide the search of global optimum through a much-reduced number of sample data points from the computationally intensive objective function. Solutions from the combined hybrid propulsion system design and control optimization are presented and discussed. This research has further improved the methodology of model-based design and optimization of hybrid electric marine propulsion systems to solve complicated co-design problems through more efficient approaches, and demonstrated the feasibility and benefits of the new methods through their applications to tugboat propulsion system design and control developments. The resulting hybrid propulsion system with NG engine and Li-ion battery ESS presents a more economical and environmentally friendly propulsion system design of the tugboat. This research has further improved the methodology of model-based design and optimization of hybrid electric marine propulsion systems to solve complicated co-design problems through more efficient approaches, and demonstrated the feasibility and benefits of the new methods through their applications to tugboat propulsion system design and control developments. Other main contributions include incorporating the battery performance degradation model to the powertrain size optimization and optimal energy management; performing a systematic design and optimization considering LCC of diesel and NG engines in the hybrid electric powertrains; and developing an effective method for the computational intensive powertrain co-design problem. / Graduate

Målet med projektet var att undersöka samt implementera en fysikbaserad DFN modell för att simulera kalender samt cyklingåldrande av litiumbatterier som används i elbilar. Den fysikbaserade modellen var konstruerad baserad på ett Python biblioteket vid namn PyBaMM, vilket till skillnad från datadrivna modeller ger essentiell information om de kemiska processerna inuti batteriet. Den första delen av projektet täcker konceptet av kalenderåldring, vilket inkluderar en jämförelse mellan tre olika tre olika hastighetsbegränsande SEI modeller. Parametrar som påverkar det erhållna resultatet från modellen är identifierade, estimerade, och till slut validerade för att säkerhetsställa att modellen och parametrarna är identifierbara gentemot experimentella data. Resultatet av jämförelsen gav att SEI tillväxt begränsad av litium interstitiell diffusion är den mest optimala modellen att applicera när kalenderåldring för litiumbatterier ska modelleras. Resultaten visade också att endast en parameter, inre SEI litium interstitiell diffusivitet ska justeras för att erhålla optimal anpassning mot experimentella data. Andra delen av projektet använde resultatet från den första delen och litium plätering implementerades som en andraåldringsmekanism som undersöktes under tre olika laddningsprotokoll. Modellen var optimerad och anpassad gentemot experimentella data, där parametervärdet för kinetisk hasighetskonstanten för plätering var estimerad. Den optimerade modellen användes därefter för att erhålla mer information om elektrokemiska variabler för att kunna analysera samt beskrivaåldringsprocessen utan att behöva genomföra praktiska laborationer. Resultaten visade att mängden pläterat litium på den negativa elektroden ökade för celler som var exponerade till högre ström under laddningsprocessen, samt när cellerna var laddade vid höga SoC nivåer. Sammanfattningsvis, visade modellen hög potential att representera och evaluera experimentella data, samt tillhandahålla en inblick i elektrokemiska processer och kapacitetsförluster länkade till SEI tillväxt och litium plätering. Däremot, för att erhålla en högre grad noggrannhet av elektrokemiskaåldringsmekanismer i litiumbatterier, fler ytterligare mekanismer måste implementeras såsom mekanisk stress av både negativ och positiv elektrod. / The aim of this study was to investigate and apply a physics-based DFN model to simulate the calendar and cycling ageing of lithium-ion batteries manufactured for EV applications. The physics-based cell ageing model was constructed based on the open-source software Python library PyBaMM, which in comparison to data-driven models provides more essential information about the chemical process within the battery cell. The first part of the project covers the concept of calendar ageing which includes comparisons between three different rate-limiting SEI growth models. Parameters that affect the output from the physics-based model are isolated, estimated with numerical methods, and lastly validated to ensure that the model and the parameters rep- resent the physics behind the experimental data. It was found that the SEI growth limited by lithium interstitial diffusion is the most optimal model to apply for a physics-based model when modeling calendar ageing. It was also found that the only parameter that should be tuned against experimental data is the inner SEI lithium interstitial diffusivity. The second part of the project utilizes the results from the first part and introduces lithium plating as a second cell ageing mechanism under three different charging protocols. The model was optimized and fitted against experimental data by sweeping the lithium plating kinetic rate constant parameter. The optimized model was thereafter used to generate outputs that more thoroughly can explain the degradation effects of the cell without constructing real-world experiments. Where increased rate of plated lithium could be observed for the cell subjected to higher charging C-rate, and when the cells were charged at high SoC levels. To summarize, the model showed great potential in representing and evaluating the experimental data and providing the project with insight into the electrochemical processes and cell capacity losses of SEI growth and lithium plating. However, in order to achieve a higher accuracy of cell ageing model in relation to the lithium-ion cells used in customer vehicles, several additional cell degradation mechanisms have to be introduced, such as mechanical degradation of the two electrodes.

Målet med projektet var att undersöka samt implementera en fysikbaserad DFN modell för att simulera kalender samt cyklingåldrande av litiumbatterier som används i elbilar. Den fysikbaserade modellen var konstruerad baserad på ett Python biblioteket vid namn PyBaMM, vilket till skillnad från datadrivna modeller ger essentiell information om de kemiska processerna inuti batteriet. Den första delen av projektet täcker konceptet av kalenderåldring, vilket inkluderar en jämförelse mellan tre olika tre olika hastighetsbegränsande SEI modeller. Parametrar som påverkar det erhållna resultatet från modellen är identifierade, estimerade, och till slut validerade för att säkerhetsställa att modellen och parametrarna är identifierbara gentemot experimentella data. Resultatet av jämförelsen gav att SEI tillväxt begränsad av litium interstitiell diffusion är den mest optimala modellen att applicera när kalenderåldring för litiumbatterier ska modelleras. Resultaten visade också att endast en parameter, inre SEI litium interstitiell diffusivitet ska justeras för att erhålla optimal anpassning mot experimentella data. Andra delen av projektet använde resultatet från den första delen och litium plätering implementerades som en andraåldringsmekanism som undersöktes under tre olika laddningsprotokoll. Modellen var optimerad och anpassad gentemot experimentella data, där parametervärdet för kinetisk hasighetskonstanten för plätering var estimerad. Den optimerade modellen användes därefter för att erhålla mer information om elektrokemiska variabler för att kunna analysera samt beskriva åldringsprocessen utan att behöva genomföra praktiska laborationer. Resultaten visade att mängden pläterat litium på den negativa elektroden ökade för celler som var exponerade till högre ström under laddningsprocessen, samt när cellerna var laddade vid höga SoC nivåer. Sammanfattningsvis, visade modellen hög potential att representera och evaluera experimentella data, samt tillhandahålla en inblick i elektrokemiska processer och kapacitetsförluster länkade till SEI tillväxt och litium plätering. Däremot, för att erhålla en högre grad noggrannhet av elektrokemiska åldringsmekanismer i litiumbatterier, fler ytterligare mekanismer måste implementeras såsom mekanisk stress av både negativ och positiv elektrod. / The aim of this study was to investigate and apply a physics-based DFN model to simulate the calendar and cycling ageing of lithium-ion batteries manufactured for EV applications. The physics-based cell ageing model was constructed based on the open-source software Python library PyBaMM, which in comparison to data-driven models provides more essential information about the chemical process within the battery cell. The first part of the project covers the concept of calendar ageing which includes comparisons between three different rate-limiting SEI growth models. Parameters that affect the output from the physics-based model are isolated, estimated with numerical methods, and lastly validated to ensure that the model and the parameters rep- resent the physics behind the experimental data. It was found that the SEI growth limited by lithium interstitial diffusion is the most optimal model to apply for a physics-based model when modeling calendar ageing. It was also found that the only parameter that should be tuned against experimental data is the inner SEI lithium interstitial diffusivity. The second part of the project utilizes the results from the first part and introduces lithium plating as a second cell ageing mechanism under three different charging protocols. The model was optimized and fitted against experimental data by sweeping the lithium plating kinetic rate constant parameter. The optimized model was thereafter used to generate outputs that more thoroughly can explain the degradation effects of the cell without constructing real-world experiments. Where increased rate of plated lithium could be observed for the cell subjected to higher charging C-rate, and when the cells were charged at high SoC levels. To summarize, the model showed great potential in representing and evaluating the experimental data and providing the project with insight into the electrochemical processes and cell capacity losses of SEI growth and lithium plating. However, in order to achieve a higher accuracy of cell ageing model in relation to the lithium-ion cells used in customer vehicles, several additional cell degradation mechanisms have to be introduced, such as mechanical degradation of the two electrodes.

The growing urgency of climate change has led to growth in the electrification technology field, where batteries have emerged as an essential role in the renewable energy transition, supporting the implementation of environmentally friendly technologies such as smart grids, energy storage systems, and electric vehicles. Battery cell degradation is a common occurrence indicating battery usage. Optimizing lithium-ion battery degradation during operation benefits the prediction of future degradation, minimizing the degradation mechanisms that result in power fade and capacity fade. This degree project aims to investigate battery degradation prediction based on capacity using deep learning methods. Through analysis of battery degradation and health prediction for lithium-ion cells using non-destructive techniques. Such as electrochemical impedance spectroscopy obtaining ECM and three different deep learning models using multi-channel data. Additionally, the AI models were designed and developed using multi-channel data and evaluated performance within MATLAB. The results reveal an increased resistance from EIS measurements as an indicator of ongoing battery aging processes such as loss o active materials, solid-electrolyte interphase thickening, and lithium plating. The AI models demonstrate accurate capacity estimation, with the LSTM model revealing exceptional performance based on the model evaluation with RMSE. These findings highlight the importance of carefully managing battery charging processes and considering factors contributing to degradation. Understanding degradation mechanisms enables the development of strategies to mitigate aging processes and extend battery lifespan, ultimately leading to improved performance.

In the countries willing to follow an energy transition towards decarbonization, a strong emphasis is put on electrification. Carbon-free power production tends to rely more on intermittent renewable energies, bringing many uncertainties on the electricity output to the grid. The transportation sector aims to reach a high penetration of electric vehicles (EVs) on the road to overcome its fossil fuels dependency, adding an important load to charge their batteries. The V2G technology intends to alleviate these new issues by allowing the fleet of EVs to act like a storage system for the grid. This concept was proven to be mature but requires more pilot projects to build a greater consensus. The energy community BRF Stenberg, under construction in Hudiksvall, is willing to integrate V2G in its energy system. In this paper a model of the energy system for the whole community is built. Different types of V2G application are simulated and compared to a baseline. The constraints are formulated as a quasi-linear optimisation, where the cost from electricity purchase is minimized. A direct DCDC connection between PV production and EV charging is investigated, as well as the impact on the degradation of the batteries. The results show that it is necessary to integrate frequency regulation services to build a profitable project. The DC connection does not bring a significant benefit to the system. The battery degradation is proven to be a critical parameter that must be accounted for in the design of the system. / I de länder som är villiga att följa en energiomställning mot en koldioxidfri utveckling läggs stor vikt vid elektrifiering. Kolfri elproduktion tenderar att vara mer beroende av intermittenta förnybara energikällor, vilket medför många osäkerhetsfaktorer i fråga om elproduktionen till elnätet. Transportsektorn strävar efter att uppnå en hög penetration av elfordon på vägarna för att övervinna sitt beroende av fossila bränslen, vilket ger en viktig belastning för att ladda deras batterier. V2G-tekniken syftar till att lindra dessa nya problem genom att låta fordonsflottan fungera som ett lagringssystem för nätet. Konceptet har visat sig vara moget men kräver fler pilotprojekt för att skapa ett större samförstånd. Energisamfälligheten BRF Stenberg, som håller på att byggas i Hudiksvall, är villigt att integrera V2G i sitt energisystem. I den här artikeln byggs en modell av energisystemet för hela Energisamfälligheten. Olika grader av V2G-tillämpning simuleras och jämförs med en baslinje. Begränsningarna formuleras som en kvasilinjär optimering, där kostnaden för elinköp minimeras. En direkt DC-DC-anslutning mellan solcellsproduktion och fordonsladdning undersöks, liksom effekten på batteriernas nedbrytning. Resultaten visar att det är nödvändigt att integrera frekvensregleringstjänster för att bygga ett lönsamt projekt. Likströmsförbindelsen ger inte någon betydande fördel för systemet. Batteridegraderingen visar sig vara en kritisk parameter som måste beaktas vid utformningen av systemet.