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Investigating Surface Finish, Burr Formation and Tool Wear During Sustainable Machining of 3D Printed Carbon Fiber Reinforced Polymer (CFRP) CompositesCococcetta, Nicholas Michael 10 April 2020 (has links)
No description available.
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CFRP積層板の製造時欠陥が樹脂支配型強度に及ぼす影響についての力学的機構の研究新玉, 重貴 26 March 2018 (has links)
京都大学 / 0048 / 新制・課程博士 / 博士(工学) / 甲第21068号 / 工博第4432号 / 新制||工||1689(附属図書館) / 京都大学大学院工学研究科機械理工学専攻 / (主査)教授 北條 正樹, 教授 琵琶 志朗, 准教授 西川 雅章, 教授 平方 寛之 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM
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炭素繊維強化樹脂系複合材料における界面および界面層の機能解明と構造制御に関する研究 / タンソ センイ キョウカ ジュシケイ フクゴウ ザイリョウ ニオケル カイメン オヨビ カイメンソウ ノ キノウ カイメイ ト コウゾウ セイギョ ニカンスル ケンキュウ弓取 修二, Shuji Yumitori 03 March 2016 (has links)
炭素繊維強化樹脂系複合材料(CFRP)の界面あるいは界面層においては、CFの陽極酸化処理条件やサイジング剤の存在により、その化学的、物理的な機能が影響を受け、CFとマトリックス樹脂との接着性やCFRPの機械的特性に影響を及ぼすことを明らかにした。また、界面/界面層の化学的、物理的機能を把握し、その構造制御を行うことにより、CFRPの優れた機械的特性を有効活用できることを示した。 / Chemical and physical functions of interface/interphase of CFRP are affected by the condition of surface treatment of CF and the existence of sizing resin and consequently will make some significant effects on the mechanical properties of CFRP. In order to make the best use of the superior mechanical properties of CFRP, it is important to know the chemical/physical functions of interface/interphase of CFRP and control their strctures. / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University
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ENVIRONMENTAL DURABILITY EVALUATION OF EXTERNALLY BONDED COMPOSITESPACK, JULIENNE R. 24 April 2003 (has links)
No description available.
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Performance of reinforced concrete bridges strengthened with Carbon Fiber Reinforced Polymers : Case study: Essinge Bridge over PampaslänkenMirzahassanagha, Zeinab, Malo, Eva January 2021 (has links)
This master thesis deals with the performance of existing reinforced concrete bridges strengthened with externally bonded carbon fibre reinforced polymers (CFRP). One of the main aims of this work is to understand the functionality of such an external strengthening method applied to a concave surface in a heavy concrete structure such as a bridge. Another important goal is to investigate the bond behavior of this method. To accomplish the aforementioned aims a case study bridge is chosen to be examined. The Essinge bridge located in the central Stockholm, is the selected bridge in which this report will focus on. Externally strengthening an existing bridge is a method used to both preserve as well as improve the existing structure. Some examples justifying the need to use such a technique are: the degradation of materials or changes in the bearing capacity of the structure which might be the result of increased traffic loads. In the case of Essinge bridge, the structure is strengthened with externally bonded CFRP sheets after the extension of the bridge which led to changes in the statical mode of action of the structure. An additional reason which makes this case interesting to study is the ’’concave’’ surface on which the CFRP sheets are applied to. To study the Essinge bridge in detail, both a numerical analysis and a three-dimensional finite element model is used. All the numerical simulations are performed in the Abaqus software. It is important to mention that for the majority of the simulations a two-axle vehicle load of 300kN (per axle) is applied to the structure. Moreover, a quality assurance of the FE model is carried out to verify the functionality of the model. Some of the results coming from these analyses can be compared with measurements from the monitoring system placed on the bridge. Moreover, other simulation results could be compared with results coming from a test loading performed on the bridge on May 2021. From this comparison, a satisfactory agreement could be found in the peak values of normal strain in concrete and CFRP. Due to time limitations, only linear static analyses are performed. Consequently, in order to capture the non-linearity of the concrete, the Extended Finite Element Method (XFEM) available in Abaqus is used to model a possible crack in the concrete. More specifically, the crack is placed in the concrete part of the deck plate where the maximum value of normal stress is obtained. The bond behavior between the concrete and the CFRP sheets is modelled in two different ways. The first way represents a ’’perfect’’ bond between these two materials meanwhile the second one is based on the so-called Cohesive Zone Method (CZM). The fundamental difference between these two methods is that when using the CZM, a possible failure mode in the bond layer can be captured. Moreover, the input data and parameters defined in the CZM have a detrimental role in the obtained results. It can be noted that the results of the case study bridge cannot be generalized. On the other hand, a better understanding about the external strengthening method implemented on the example of Essinge bridge is obtained. By using the CZM, a vehicle load which could initiate damage in the bond layer could be found. / Detta examensarbete handlar om prestandan för befintliga betongarmerade broar som är externt förstärkta med kolfiberväv. Ett av huvudsyftena med detta arbete är att förstå hur en sådan förstärkningsmetod fungerar när den är applicerad på ett konkavt underlag av en tung betongkonstruktion, såsom en bro. Ett annat viktigt mål är att undersöka beteendet av bindningsskiktet som finns mellan betongen och kolfiberväven. För att uppnå de ovannämnda målen, undersöks en fallstudie bro. Bron över Pampaslänken, som ligger i centrala Stockholm, är den utvalda bron som denna rapport kommer att fokusera på. Att förstärka en befintlig bro externt är en metod som använts för att både bibehålla och förbättra den existerande strukturen. Några exempel som motiverar behovet av att använda en sådan metod är nedbrytning av material eller förändringar i konstruktionens bärförmåga som kan vara ett resultat av ökade trafikbelastningar. När det gäller bron över Pampaslänken, applicerades den externa förstärkningen efter breddningen av bron, vilket ledde till förändringar i strukturens statiska verkningssätt. En ytterligare anledning som gör detta fall intressant att studera är den konkava ytan för vilken förstärkningsmetoden används. För att studera bron över Pampaslänken i detalj, används både en numerisk analys samt en tredimensionell finit elementmodell. Alla numeriska simuleringar är utförda i programvaran Abaqus. Det är viktigt att nämna att för de flesta av simuleringarna appliceras en tvåaxlig fordonslast på 300kN (per axel) på konstruktionen. Dessutom genomförs en kvalitetssäkring av FE-modellen för att verifiera modellens funktionalitet. Några av resultaten från dessa analyser kan jämföras med mätningar från systemet med trådtöjningsgivarna som är placerade på bron. Andra simuleringsresultat kan jämföras med resultat som kommer från en provbelastning som utfördes på bron under maj 2021. Från denna jämförelse kan en överenskommelse hittas i de maximala töjningsvärdena i både betongen och kolfiberväven. På grund av tidsbegränsningar utförs endast linjära elastiska analyser. För att kunna fånga betongens olinjära beteende används den så kallade utvidgade finita elementmetoden (XFEM) som finns i Abaqus, för att modellera in en eventuell spricka i betongen. Mer specifikt placeras sprickan på den delen av farbaneplattan där de maximala normalspänningarna erhålls. Bindningsskiktet som finns mellan betongen och kolfibervävarna modelleras på två olika sätt. I det första sättet skapas ett ’’perfekt’’ band/skikt mellan dessa två material medan i det andra baseras modelleringen på den så kallade Cohesive Zone Method (CZM). Den grundläggande skillnaden mellan dessa två metoder är att när man använder CZM kan ett eventuellt vidhäftningsbrott fångas upp i bindningsskiktet. Dessutom har indata samt olika parametrar som är definierade i CZM, en stor påverkan på de erhållna resultaten. Det kan konstateras att resultaten från fallstudiebron inte kan generaliseras. Däremot har man fått en bättre förståelse för den externa förstärkningsmetoden som implementerats i bron över Pampaslänken. Genom att använda CZM hittas en fordonlast som kan orsaka skador i bindningsskiktet.
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Shear performance of poplar LVL beams with a hole in bending-shear spansWang, A., Zhang, Z., Ashour, Ashraf, Liu, Y., Wang, C. 05 November 2024 (has links)
Yes / To investigate the shear performance of poplar laminated veneer lumber (LVL) beams with holes in bending-shear spans, six specimens were designed and tested by four-point bending tests. Among these, five specimens were provided with a single hole of varying diameter-to-height ratio in the bending-shear span and two of these beams were also reinforced with circumferential carbon fiber reinforced polymer (CFRP) wrap layers. Furthermore, a 3D finite element models for poplar LVL beams with a hole were established, based on the extended finite element method (XFEM) using ABAQUS software. The validated model was utilized to conduct parametric studies on the diameter-to-height ratio, the hole shape, and the vertical eccentricity ratio. A simplified theoretical analysis for predicting the cracking and ultimate loads for LVL beam with a hole was also proposed. The results indicated that beams without a hole failed due to bending, characterized by mid-span tension cracks, whereas beams with a hole exhibited shear failure along the beam's grain direction due to stress concentration around the holes. The maximum normal tensile strain perpendicular to grain around the hole had an angle of 45° or 225° relative to the beam's longitudinal axis, consistent with the crack initiation angle. As the diameter-to-height ratio increased, the cracking and ultimate loads of beams with a hole decreased, indicating more brittle failure characteristics. The circular hole beam showed significant improvements in cracking and ultimate loads compared with the square hole beam with side length equal to the diameter of the circular hole. When the hole center's vertical eccentricity was in the compression zone, an increase in vertical eccentricity led to enhancements in both the cracking load and ultimate loads. Wrapping the beam with CFRP sheet around the hole effectively mitigated crack propagation, enhancing the load-bearing capacity of beams. The simplified formulas provided accurate prediction for the ultimate load, but highly overestimated the cracking and ultimate loads for poplar LVL beams with a hole. The research findings can be provided as a technical support for the design and application of LVL beams with holes. / The full text will be available at the end of the publisher's embargo: 13th Nov 2025
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Embedded sensing and actuating in CFRP composite structures - concept and technology demonstration for tailored embeddable sensor-actuator layers (TEmSAL)Hornig, Andreas, Frohberg, Richard, Bätzel, Tim, Gude, Maik, Modler, Niels 21 May 2024 (has links)
Carbon fibre reinforced plastic (CFRP) materials are of interest for the aerospace and aviation industry to master growing economic and ecological challenges. In contrast to conventional metallic materials, they offer both higher specific material properties, such as strengths, stiffnesses, and an increased energy absorption capacity in case of impact loading scenarios. Additionally, the possibility of integrating functional elements, such as actuators and sensors, predestine CFRP for the development of more lightweight structural components. In this study, a generic composite structure is instrumented with embedded piezo ceramic sensor elements. A technology for TEmSAL is presented and applied within an autoclave manufacturing process. Aspects of the designing process, manufacturing and instrumentation as well as experimental impact sensing and self-actuation results are presented and discussed.
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Contribution à l'étude du comportement thermomécanique à très haute température des matériaux composites pour la réparation et/ou le renforcement des structures de Génie Civil / Contribution to the study of thermo-mechanical behavior at very high temperature of composite materials for the reparation and/or the reinforcement of civil engineering structuresNguyen, Thanh Hai 24 November 2015 (has links)
Dans le domaine du renforcement et/ou de la réparation des structures en béton armé par des matériaux composites à l'aide de la méthode du collage extérieur au moyen d'un adhésif époxy, une des préoccupations de la communauté scientifique est l'intégrité structurelle de ce système dans le cas d'incendie dans lequel la haute température est une caractéristique essentielle et peut atteindre jusqu'à 1200°C. Ce travail de recherche est axé sur le comportement thermomécanique à très haute température des matériaux composites [un composite à base de polymère carbone/ époxy (Carbon Fiber Reinforced Polymer- CFRP), un composite textile/ mortier cimentaire (Textile Reinforced Concrete- TRC) et un adhésif à base d'époxy]. L'évolution des propriétés mécaniques et d'autres aspects mécaniques de ces matériaux composites avec la température a été caractérisée. Une nouvelle procédure expérimentale concernant la mesure de la déformation de l'éprouvette à l'aide du capteur laser est développée et validée. Une étude numérique et expérimentale a été réalisée dans le but de déterminer principalement la température à la rupture des joints « composite/ adhésif/ composite » sous les sollicitations mécaniques et thermiques. L'efficacité de la protection thermique de deux isolants [PROMASPRAY®T (produit commercial de la société PROMAT] et Isolant A (produit développé par le LGCIE site Tusset) a aussi été étudiée dans cette thèse. Enfin, une approche numérique, à l'aide du logiciel ANSYS, est utilisée afin de déterminer, de façon préliminaire et approximative, à l'échelle matériau, les propriétés thermiques des matériaux (composite textile/ mortier cimentaire -TRC et Isolant A) / In the area of the strengthening and/or the reparation of reinforced concrete structures with composites by means of the external bonding method using an epoxy adhesive, one of the preoccupation of the scientific community is the structural integrity of this system in the event of fire in which the high temperature is the essential feature et can reach up to 1200°C. This research focuses on the thermo-mechanical behavior of composite materials [carbon/epoxy adhesive composite (or carbon fiber reinforced polymer (CFRP), textile/cementitious mortar composite (or textile reinforced concrete (TRC)] and an epoxy-based adhesive. The evolution of mechanical properties and other mechanical aspects of these materials with the temperature has been characterized. A new experimental procedure concerning the measurement of sample strain by the laser sensor is developed and validated. An experimental and numerical study has been realized in order to mainly determine the temperature at the failure of "composite/adhesive/composite" joints under thermal and mechanical loadings. The effectiveness of the thermal protection of two insulators [PROMASPRAY®T (a commercial product of the PROMAT company and the insulator A (product developed by the LGCIE site Tuset)] has also been investigated in this PhD thesis. Finally, a numerical approach, using ANSYS software, is used to determine, in the preliminary and approximate way, at material scale, thermal properties of the materials [the textile reinforced concrete (TRC) and the insulator A]
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Großflächige Oberflächenmodifizierung mittels Plasmatechnologie bei Atmosphärendruck / Large-scale surface modification by means of atmospheric pressure plasma technologyKotte, Liliana 23 May 2016 (has links) (PDF)
Die Oberflächenmodifizierung mittels Plasma bei Atmosphärendruck ist eine bekannte und etablierte Technologie. Sie gewinnt aktuell aufgrund der rasant wachsenden Markt- und Entwicklungsnachfrage im Automotive- und Luftfahrttechnikbereich mit deren hohen Anforderungen an Neuentwicklungen auf dem Gebiet der Leichtbau-Komposite immer mehr an Bedeutung. Forderungen, die oftmals an die eingesetzten Plasmaquellen gestellt werden, sind (a) die Behandlungsmöglichkeit großer Oberflächen bei (b) gleichzeitig variierenden Arbeitsabständen von einigen Zentimetern für die Bearbeitung fertiger Bauteilgruppen, (c) die Einsatzmöglichkeit verschiedenster Prozessgase für die Erzeugung einer Vielzahl von spezifischen funktionellen Oberflächengruppen sowie (d) die Integration der Plasmaquelle in die Prozesskette z. B. in Form der Installation an einem Roboterarm. Diese Anforderungen werden derzeit nur durch die LARGE-Plasmaquelle (Long Arc Generator), eine lineare Gleichspannungslichtbogen-Plasmaquelle, erfüllt. Mit ihr sind Flächen auf einer Breite bis zu 350 mm bei Prozessgeschwindigkeiten von bis zu 100 m min-1 bearbeitbar.
Ziel der vorliegenden Arbeit war es, die Einsatzgebiete der LARGE-Plasmatechnologie aufzuzeigen und sie zur Industriereife für großflächige Oberflächenmodifizierungen zu entwickeln. Dazu erfolgte eine Optimierung und Weiterentwicklung der Plasmaquelle, konkret dem Elektroden- und Gasverteilerdesign sowie der Stromversorgung. So wurde dem Stromgenerator erstmalig ein PPS-Modul (Puls-Power-Supply-Modul) zur Reglung des Stromes zugeschaltet. Mit diesem wird der Lichtbogenstrom in eine hochfrequente 20 kHz-Schwingung versetzt. Der Strom schwankt dadurch um eine Amplitude von ± 5 – 20 A. Das verhindert ein Festbrennen des Lichtbogenfußpunktes auf der Elektrode und führt so zur Stabilisierung des Lichtbogens. Durch die Plasmaquellenoptimierung und –weiterentwicklung konnte der Argonanteil vollständig reduziert und erstmals 100 % Druckluft als Plasmagas verwendet werden.
Um das Potenzial der LARGE-Plasmaquelle für die großflächige Oberflächenmodifizierung zu demonstrieren, wurden vier konkrete Anwendungen aus der Industrie ausgewählt. So wurden zum einen zwei Beispiele aus der Luftfahrttechnik zum strukturellen Kleben mit epoxidharzbasiertem Klebstoffsystem betrachtet und systematisch untersucht: die SiO2-Schichtabscheidung zur Verbesserung der Haftung der Titanlegierungen Ti-6Al-4V und Ti-15V-3Cr-3Sn-3Al und die Plasmabehandlung von CFK zur Umwandlung von silikonbasierten Trennmittelrückständen zur Verbesserung der Adhäsion beim Kleben. Es konnte gezeigt werden, dass mit der LARGE-Plasmatechnologie zwei Materialgruppen erfolgreich plasmabehandelt werden können. Damit ist sie derzeit das einzige Plasmaverfahren bei Atmosphärendruck, mit dem SiO2-Haftvermittlerschichten auf Titanlegierungen sowie eine Trennmittelmodifizierung auf CFK-Oberflächen mit einem variablen Arbeitsbereich von 2 - 6 cm erfolgreich abgeschieden bzw. umgewandelt werden können.
Zum anderen wurden zwei Beispiele aus dem Automotivbereich untersucht und der erfolgreiche Einsatz der LARGE-Plasmatechnologie demonstriert: die Plasmafunktionalisierung von Polypropylen zur Verbesserung der Adhäsion von wasserbasierten Lacken sowie die Plasmafeinreinigung und Entfettung von Aluminium.
Auf der Grundlage der Ergebnisse dieser Arbeit zur großflächigen Atmosphärendruck-Oberflächenmodifizierung wurde ein Mobiler LARGE für den Einsatz vor Ort aufgebaut. Mit ihm wird die Marktreife und Konkurrenzfähigkeit dieser Plasmaquelle demonstriert.
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Monotonic and Fatigue Performance of RC Beams Strengthened with Externally Post-Tensioned CFRP TendonsEl Refai, Ahmed January 2007 (has links)
External post-tensioning is an attractive technique for strengthening reinforced concrete structures because of its ability to actively control stresses and deflections, speed of installation, minimum interruption for the existing structure, and ease of inspection under service conditions. However, external prestressing implies exposing the tendons to the environment outside the concrete section, which may lead to corrosion in steel tendons. Therefore, the interest in using fiber reinforced polymer (FRP) tendons, which are corrosion resistant, has increased.
The present work investigated, experimentally and analytically, the flexural performance of reinforced concrete beams strengthened with externally post-tensioned Carbon FRP (CFRP) tendons, under monotonic and fatigue loadings. Initially, tensile fatigue tests were carried out on CFRP tendon-anchor assemblies to assess their response under repeated cyclic loads, before implementing them in the beam tests. New wedge-type anchors (Waterloo anchors) were used in gripping the CFRP specimens. The assemblies exhibited excellent fatigue performance with no premature failure occurring at the anchorage zone. The fatigue tests suggested a fatigue limit of a stress range of 10% of the tendon ultimate capacity (approximately 216 MPa). Monotonic and fatigue experiments on twenty-eight beams (152x254x3500 mm) were then undertaken. Test parameters included the tendon profile (straight and double draped), the initial loading condition of the beam prior to post-tensioning (in-service and overloading), the partial prestressing ratio (0.36 and 0.46), and the load ranges applied to the beam during the fatigue life (39% to 76% of the yield load). The CFRP tendons were post-tensioned at 40% of their ultimate capacity.
The monotonic tests of the post-tensioned beams suggested that overloading the beam prior to post-tensioning increased the beam deflections and the strains developed in the steel reinforcing bars at any stage of loading. However, overloading had no significant effect on the yield load of the strengthened beam and the mode of failure at ultimate. It also had no discernable effect on the increase in the tendon stress at yielding. The maximum increase in the CFRP stress at yield load was approximately 20% of the initial post-tensioning stress, for the in-service and overloaded beams.
A very good performance of the strengthened beams was observed under fatigue loading. The fatigue life of the beams was mainly governed by the fatigue fracture of the internal steel reinforcing bars at a flexural crack location. Fracture of the bars occurred at the root of a rib where high stress concentration was likely to occur. No evidence of wear or stress concentration were observed at the deviated points of the CFRP tendons due to fatigue. The enhancement in the fatigue life of the strengthened beams was noticeable at all load ranges applied. Post-tensioning considerably decreased the stresses in the steel reinforcing bars and, consequently, increased the fatigue life of the beams. The increase in the fatigue life was slightly affected by the loading history of the beams. At the same load range applied to the beam, increasing the amount of the steel reinforcing bars for the same post-tensioning level decreased the stress range in the bars and significantly increased the fatigue life of the strengthened beams.
In the analytical study, a monotonic model that predicts the non-linear flexural response of the CFRP post-tensioned beams was developed and implemented into a computer program. The model takes into account the loading history of the strengthened beams prior to post-tensioning (in-service and overloading). Good agreement was obtained between the measured and the predicted monotonic results. A strain-life based fatigue model was proposed to predict the fatigue life of the CFRP post-tensioned beams. The model takes into consideration the stress-strain history at the stress raisers in the steel bars. It accounts for the inelastic deformation occurring at the ribs during cycling and the resulting changes in the local mean stresses induced. Good agreement between the experimental and predicted fatigue results was observed. A step-by-step fatigue design approach is proposed for the CFRP externally post-tensioned beams. General conclusions of the study and recommendations of future work are given.
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