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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
51

Hemicellulose as barrier material

Jonas, Hartman January 2006 (has links)
Polysaccharides constitute an important source of raw materials for the packaging industry today. Polysaccharides have good natural barrier properties which are necessary for packaging films. Cellulose is the forerunner among renewable polymers for such applications. Hemicelluloses represent a new interesting breed of barrier materials. We have chosen to work with the hemicellulose O-acetyl-galactoglucomannan (AcGGM). The high water solubility of this particular hemicellulose extracted from process waters is both an advantage and a limiting factor. However, through the right modification, the water sensitivity of AcGGM can be regulated. This thesis presents four ways to modify AcGGM: (i) benzylation, (ii) plasma surface treatment followed by styrene addition, (iii) vapor-phase (VP) surface grafting with styrene, and (iv) lamination of an unmodified film with a benzylated material. The most important methods of analysis of the films produced include contact angle measurement, dynamic mechanical analysis under moisture scan, and oxygen gas permeability measurement. It was found that unmodified AcGGM films have low oxygen permeability at intermediate relative humidity (50 % RH) and good dynamic mechanical properties over a wider humidity range. Films of benzylated material (BnGGM) exhibited a decrease in oxygen permeability at lower humidity but showed better tolerance to higher humidities and indicated better dynamic mechanical behavior than AcGGM films. Lamination proved to be the most promising technique of modification, combining the good gas barrier properties of AcGGM films with the moisture-insensitivity of the BnGGM films. / QC 20101117
52

Thermogravimetric analysis and modeling of pyrolysis of macroscopic wood particles / Termogravimetrisk analys och modellering av pyrolys av makroskopiska träpartiklar

PERSNIA, YOSRA January 2016 (has links)
The knowledge of kinetics of pyrolysis is important. It is also challenging to find parameters for kinetic which can be applied at different sizes of biomass. Many researchers have been investigating the pyrolysis behavior of wood powders due to heat and mass transfer limitations. They have also been focusing on determining the effects of feedstock characterization, residence time, gas environment, heating rate and the final temperature as well as the arrangement of the pyrolysis reactor and modeling of the kinetics. This project presents a qualitative understanding of the pyrolysis process based on data from slow heating rates. Samples of spruce chips at different masses, namely 4 mg, 200 mg, 500 mg and 800 mg and also 4 mg powder have been used in experiments with thermogravimetric analysis to understand the mass loss behavior. Furthermore, kinetic parameters for biomass are taken from literature and have been used in modeling to understand to which extent these parameters are different for different particle sizes. The kinetic model that is chosen to investigate in this project is where each component of biomass shows different characteristics during the thermal decomposition. The experimental results on wood chips at different sample masses show same behavior for all of them and there is no heat and mass transfer limitations. The results from experiments on powders shows different behavior than for chips at the end of the mass loss curve only. This means less char is produced for powders than it is for the chips. The results from modeling show that kinetic parameters such as activation energy and the prefactor are the same for both powders and chips. The only parameter that is different is the pre-determined char yield for hemicellulose second reaction. The kinetic model and the kinetic parameters used in this report are in good agreement to the experimental results. The model used, where each component show different behavior during its thermal decomposition and the final products are volatiles and char is a reliable model to describe the mass loss behavior of biomass. The difference in the experimental results between powders and chips can be explained by the modeling. It can be stated that the difference is in the char yield from thermal decomposition of hemicellulose. / Kunskap om kinetiken för pyrolysprocessen är viktig. Det är även en utmaning att finna parametrar för kinetiken som kan tillämpas till olika massor och storlekar av biomassa. Många forskare har undersökt pyrolys beteenden på bara träpulver på grund av värme- och massöverföring begränsningar. De har också fokuserat på att undersöka effekterna av råvara karakterisering, uppehållstid, gasmiljö, uppvärmningshastighet och den slutliga temperaturen samt arrangemanget av pyrolysreaktorn och modellering av kinetiken. I detta projekt presenteras en kvalitativ förståelse av pyrolysprocessen baserad på data från långsamma uppvärmningshastigheter. Prover av granflis vid olika massor; 4 mg, 200 mg, 500 mg och 800 mg och även 4 mg pulver har använts i experimenten med thermogravimetric analys för att förstå massförlust uppträdandet. Dessutom har kinetiska parametrar för biomassa tagits från litteratur och har använts i modelleringen för att förstå i vilken utsträckning dessa parametrar skiljer sig åt för pulver och flis. Den kinetiska modellen som har valts att undersökas i detta projekt är den där varje komponent av biomassa visar separata och olika egenskaper under termisk nedbrytning. De experimentella resultat på flis vid olika provmassorna uppvisar samma beteende för dem alla och det finns ingen värme- och massöverföringsbegränsningar. Resultaten från experiment på pulver visar annorluna beteende än för träflis endast i slutet av massförlust kurvan. Detta innebär att mindre kol produceras för pulver än vad det gör för flis. Resultaten från modelleringen visar att kinetiska parametrar såsom aktiveringsenergin och prefactor är densamma för båda pulver och flis. Den enda parameter som skiljer sig är den förutbestämda utbytet av kol för hemicellulosa’s andra reaktion. Den kinetiska modellen och kinetiska parametrar som används i denna rapport är i god överensstämmelse med de experimentella resultaten. Denna modell som används, där varje komponent visar enskilt beteende under dess termisk nedbrytning och slutprodukterna är bara gaser och kol, är en pålitlig modell för att beskriva beteendet för massförlust av biomassa. Skillnaden i de experimentella resultaten mellan pulver och flis kan förklaras av modelleringen. Det kan konstateras att skillnaden är i kol utbytet från sönderdelningen av hemicellulosa.
53

Development of Finite Element Models for 3-D Forming Processes of Paper and Paperboard

Linvill, Eric January 2015 (has links)
Paper materials have a long history of use in packaging products, although traditional paper-based packaging is limited in its shape and design. In order to enable more advanced paper-based packaging, various 3-D forming processes for paper materials have been studied. Since 3-D forming processes typically include the application of moisture and/or temperature, the effects of moisture and temperature on the mechanical response of paper have also been investigated. In Paper A, an experimental study of the combined effects of moisture and temperature on the uniaxial mechanical properties of paper was conducted. These experiments provided new insights into how moisture and temperature affect both the elastic and plastic properties of paper materials. These experiments also provided the framework from which the effects of moisture and temperature were modelled in Paper C. In Paper B, an explicit finite element model of the paperboard deep-drawing process was developed. An orthotropic material model with in-plane quadrant hardening was developed and verified for paper. The simulation results matched the trends from experimental deep-drawing up to when micro-scale wrinkling occured. Since most experimental failures occur prior to wrinkling, this model provided quantitative understanding of failure in the paperboard deep-drawing process. In Paper C, an explicit finite element model of paper hydroforming, utilizing the same material model for paper materials as in Paper B, was developed and verified. The simulation results matched well with experimental results, and a parametric study with the finite element model produced quantitative understanding of the hydroforming process for paper materials. Additionally, drying was identified as an important phenomenon for determining the extent of formability of paper materials. / Papper har länge använts som förpackningsmaterial men traditionella pappers- och kartongförpackningar är begränsade i form och design. Olika 3-D formnings processor har studerats för att möjliggöra mer avancerade pappersbaserade förpackningar. Effekterna av fukt och temperatur på pappers mekaniska egenskaper har också undersökts eftersom fukt och temperatur har stor betydelse för slutresultatet i 3-D formningsprocesser. I Artikel A har den kombinerade effekten av fukt och temperatur på de uniaxiella mekaniska egenskaperna av papper undersökts experimentellt. Dessa experiment visar hur fukt och temperatur påverkar både elastiska och plastiska egenskaper hos papper samt ligger till grund för modelleringen av inverkan av fukt och temperatur i Artikel C. I Artikel B har en explicit finita element modell för djupdragning av kartong utvecklas. En ortotropisk materialmodell baserad på en rektangulär flytyta har utvecklats och verifierats för kartong. Simuleringen följde trenderna i experimenten fram till den punkt där mikroskopiska rynkor bildas. Resultaten från analyserna med modellen ger kvantitativ förståelse för materialbrott i djupdragningsprocessen eftersom de flesta experimentella materialbrott inträffar innan mikroskopiska rynkor bildas. I Artikel C har ett explicit finita element modell av hydroformning av papper baserad på materialmodellen från Paper B utvecklats och verifierats mot experimentell hydroformning av papper. En parameterstudie med finitaelement-modellen producerade kvantitativ förståelse för hydroformningsprocessen för papper. Dessutom identifieras torkning som ett viktigt fenomen för att fastställa graden av formbarheten för pappersmaterial. / <p>QC 20150907</p>
54

The Influence of pH, Temperature and Number of Wash Steps on the Washing Efficiency of CTMP Pulp

Monlars, André January 2021 (has links)
In this report, the washing efficiency of chemi-thermomechanical pulp (CTMP) from Norway spruce (Picea abies) was investigated when adjusting the temperature and pH during washing as well as implementing different number of wash steps. Concurrent effects of having a high pH and temperature were also examined. CTMP pulp has many uses, one of which is for the manufacturing of packaging board. Lately, this end product has seen a precipitous increase due to the increasing demand of an environmentally friendly alternative within the food packaging sector. A notorious problem associated with all mechanical pulps is how extractives are to a large extent still present after the pulping process, especially unsaturated lipids which are subject to oxidation. This results in the formation of odorous aldehydes that can be easily transferred into the food product, thus contaminating it by altering the perception of taste and odor. This is a frequent problem faced by the status quo liquid board industry. Washing is thus employed late downstream to lower the final wood resin content. Here, available literature has been collated for some basic introductory subjects such as softwood anatomy, wood resin and structures. All of this is described with a focus on softwood, leading up to a thorough breakdown of P. abies. Mechanical pulping and relevant deresination methods for CTMP production are also described, including washing. The objective of this thesis is to evaluate the trends of the final resin concentration as the chosen parameters are altered during washing. The pulp was provided by Rottneros Mill and their industrial process was simulated by using a Büchner funnel for washing. A Soxhlet extractor was used for determining the final extractive contents. It was found that the implementation of additional wash steps reduced the final resin content (1–4 wash steps). The same was found with increasing temperature (60, 70, 80 and 90 °C). The implementation of a fourth wash step seemed to be more efficient at higher temperatures. No conclusions could be drawn from altering the pH due to scattered data points with high uncertainties (pH 7, 8 and 9). The results are limited in terms of significance and are also subject to bias. / I denna rapport undersöktes tvätteffektiviteten av kemitermomekanisk massa (CTMP, chemi-thermomechanical pulp) tillverkad från gran (Picea abies) och hur den påverkas vid justeringar av temperatur, pH och antal tvättsteg. Ytterligare undersöktes förekomsten av eventuella samverkande effekter vid högre temperatur och pH. CTMP-massa har många användningsområden, däribland vid produktion av vätskekartong. På sistone har efterfrågan av vätskekartong ökat markant som ett svar på en allt större strävan efter ett mer miljövänligt alternativ inom matförpackningssektorn. Ett välkänt problem associerat med mekanisk massatillverkning är den stora mängden exktraktivämnen som kvarhålls i den färdiga massan. En viss del av dessa extraktivämnen utgörs av fleromättade fetter vilket är benägna att genomgå oxidation. Detta leder i sin tur till bildandet av flyktiga aldehyder som kan föras vidare till matprodukten och ge dem förändrad smak och lukt; ett problem som dagens vätskekartongproducenter står inför. Tillgänglig litteratur har sammanställts, där en inledande teoridel beskriver koncept såsom anatomi, strukturer och extraktivämnen hos barrved. Teoridelen övergår därefter till att ge en mer detaljerad beskrivning av P. abies och dess extraktivinnehåll. Ytterligare beskrivs mekanisk massatillverkning över lag och metoder för att eliminera extraktivämnen under produktionen av CTMP-massa (inklusive tvättning). Syftet med detta examensarbete är att utvärdera de trender i den slutliga extraktivhalten då de valda parametrarna justeras under tvättning. Massan tillhandahölls av Rottneros Bruk och deras tvättningsprocess simulerades med hjälp av en Büchner-tratt. En Soxhlet-extraktor användes för att utvärdera den slutliga extraktivhalten. Det visade sig att vid varje insättning av ett ytterligare tvättsteg (1–4 tvättsteg) gav en lägre extraktivhalt hos CTMP-massan. Desamma gällde vid ökande temperatur (60, 70, 80 and 90 °C). Implementering av ett fjärde tvättsteg tycks vara mer effektivt vid högre temperaturer. Det kunde dock inte dras några slutsatser huruvida pH påverkade tvättningen då dessa mätvärden fick stor spridning med höga osäkerheter (pH 7, 8 och 9). Resultaten besitter begränsad signifikans och kan även ha blivit utsatta för bias.
55

Wet Spinning of Cellulose-Lignin Precursor for Carbon Fibers : Effect of Coagulation Bath Composition &amp; Spin Finish

Sundmark, Julia January 2023 (has links)
Carbon fibers (CF) are a material with a composition of over 90% carbon, which has high mechanical properties and low density. This unique combination of properties makes it requirable in applications such as vehicles, aerospace, wind power, and space industries. Commercially made CF are made using the fossil raw material polyacrylonitrile (PAN). In order to make a more sustainable precursor fiber (PF), this project has focused on other raw materials; cellulose and lignin. The PFs were produced with a cellulose and lignin mixture (70:30 wt%). In order to make a more green production of PF, cold alkali system was used as the solution in conjunction with wet spinning with an acid:salt coagulation bath. The acid:salt baths used was the P system with phosphoric acid and ammonium dihydrogen phosphate (ADHP), and the S system with sulphuric acid and sodium sulphate with varying concentrations of both acid and salt. The objectives for this thesis was to evaluate the effect of the acid:salt coagulation bath composition, as well as the spin finish. This was done using tensile tests where Young’s modulus, strain to failure, and tensile strength (TS) were determined. The spin finish was evaluated using thermogravimetric analysis (TGA). The results showed that the P system had a significantly higher Youngs modulus and tensile strength compared to the S system, whilst the S system had a higher strain to failure. For the different concentrations of the S system, the tensile tests showed no significant difference between the concentrations. The fibers contained more phosphorus when ADHP was added to the spin finish, making them more flame retardant.
56

Effect of Refining on Softwood Pulp with Addition of Eucalyptus for Greaseproof Paper Production : Vacuum Dewatering in Laboratory Scale / Effekt av malning på barrvedsmassa med tillsats av eukalyptus för produktion av fettresistent papper : Vakuumavvattning i laboratorieskala

Nordling, Anton January 2023 (has links)
We are provided countless products from the forest industry and has been through many years. Paper, paper board, packaging materials and furniture to mention a few. A special type of paper used in food packaging for example, is greaseproof paper. Many producers of greaseproof papers use the toxic and harmful group of chemicals called per- and polyfluorinated alkyl substances (PFAS) in coating since they possess grease resistance. Nordic Paper is a manufacturer of iamKraft® kraft paper and greaseproof paper with over a hundred years of experience without the use of PFAS. Without PFAS, they instead rely on excess refining to form a very dense paper. Nordic Paper has decided to introduce the addition of eucalyptus fibers to the softwood sulfate pulp to enhance the formation of the paper. This study aims to investigate the effects of ~20% addition of eucalyptus fibers to softwood sulfate pulp in regard to refiner energy expended, air permeance (as a measure of grease resistance) and formation. Laboratory work has been done on hand made sheets with a vacuum suction box in laboratory scale. Eight different pulps (four with addition of eucalyptus), provided from Nordic Paper Seffle AB, Säffle, with different refining degree was used in this study. The vacuum pressure used was 20 kPa through all tests, with dwell times 0, 1, 2.5, 5, 10, and 20 ms on sheets with a grammage of 50 g/m2. The study has shown that the pulp with ~20% addition of eucalyptus achieved 86°SR with only 82% expended energy relative to the softwood pulp, which had a refining degree of 87°SR. This small difference in refining degree led to a similar development in dewatering after 20 ms dwell time and 20 kPa, where the softwood pulp achieved a dryness of 9.2% and the pulp with addition of eucalyptus achieved 9.0% dryness. The formation of the softwood pulp was worse, which was the reason for the implementation of addition of eucalyptus. The air permeance on the other hand was not improved by the eucalyptus, but more data is needed to confirm since it is based on only one occasion. So, if the air permeance (grease resistance) allows, Nordic Paper Seffle AB may be able to save 20% in expended energy for refining of softwood sulfate pulp with addition of eucalyptus. / Vi tillhandahåller otaliga produkter från skogsindustrin och har gjort i många år. Papper, kartong, förpackningsmaterial och möbler för att nämna några. En speciell typ av papper som används i till exempel livsmedelsförpackningar är fettresistent papper. Många tillverkare av dessa papper använder den giftiga och skadliga gruppen av kemikalier som kallas per- och polyfluorerade alkylämnen (PFAS) i beläggning eftersom de har fettbeständiga egenskaper. Nordic Paper är en tillverkare av iamKraft® kraftpapper och ”greaseproofpapper” med över hundra års erfarenhet utan användning av PFAS. Utan PFAS förlitar de sig istället på extra malning av fibrer för att bilda ett mycket tätt papper. Nordic Paper har beslutat att införa tillsats av eukalyptusfibrer till sulfatmassa av barrved för att förbättra formationen på papperet. Denna studie syftar till att undersöka effekterna av ~20 % tillsats av eukalyptusfibrer till barrsvedssulfatmassan med avseende på förbrukad malningsenergi, luftpermeans (som ett mått på fettbeständighet) och formation. Laborationer har utförts på handgjorda ark med vakuumsuglåda i laboratorieskala. Åtta olika massor (fyra med tillsats av eukalyptus), tillhandahållna från Nordic Paper Seffle AB, Säffle, med olika malningsgrad användes i denna studie. Vakuumtrycket som användes var 20 kPa genom alla tester, med uppehållstider 0, 1, 2.5, 5, 10 och 20 ms på ark med en ytvikt på 50 g/m2. Studien har visat att massan med ~20% tillsats av eukalyptus uppnådde 86°SR med endast 82% förbrukad energi i förhållande till sulfatmassan, som hade en malningsgrad på 87°SR. Denna lilla skillnad i malningsgrad ledde till en liknande utveckling i avvattning efter 20 ms uppehållstid och 20 kPa, där sulfatmassan uppnådde en torrhalt på 9.2% och massan med tillsats av eukalyptus uppnådde 9.0% torrhalt. Formationen på sulfatmassan var sämre, vilket var anledningen till genomförandet av tillsats av eukalyptus. Luftpermeansen å andra sidan förbättrades inte av eukalyptusen, men mer data behövs för att bekräfta detta eftersom den enbart är baserad på ett enda tillfälle. Så om luftpermeansen (fettbeständigheten) tillåter kan Nordic Paper Seffle AB spara 20% i förbrukad energi för malning av barrvedssulfatmassa med tillsats av eukalyptus.
57

Hantera slöseri i omrullningsprocesser : En fallstudie på ett pappersföretag

Edvardsson, Linnea, Spåls, Klara January 2023 (has links)
Följande studie syftar till att kartlägga planeringsprocessen och identifiera brister med den, samt ge förbättringsåtgärder för omrullningen på ett fallföretag. Genom utvecklingen av en generell konceptuell modell för att förbättra planeringsprocesser av omrullning. Under alla år har efterbehandlingsprocessen varit nedprioriterad på fallföretaget, och därmed också planeringsprocessen av den. Vid produktion av papper sker, som i många industrier, ett oväntat utfall av produkter som fått defekter under tillverkningen. Produkterna som har defekter kan oftast räddas och säljas genom att efterbehandlas, och en av dessa efterbehandlingar kallas omrullning. Att undersöka och förstå processer inom företag är avgörande för att göra förbättringar.   Studien presenterar förbättringsförslag som baserats på de brister som identifierades med planeringsprocessen. Förslagen innefattar bland annat att skapa ett effektivare IT-system, etablera tydliga kommunikationsvägar och öka engagemanget från ledningen. Dessa insatser kan öka effektiviteten, minska slöseri och bättre tillgodose kundernas behov, vilket ökar konkurrenskraften och lönsamheten inom pappersindustrin. Företaget kan implementera detta förbättringsarbete genom att tillsammans analysera och bryta ner målbilden till mindre små mål som går att uppnå på kort sikt. Baserat på insamlade data presenterar studien en konceptuell modell för att analysera och förbättra planeringsprocessen för omrullning. Förslag på vidare studier har getts, där det kan undersökas samma process på flera företag för att se om samma problematik finns där. Det är också vidare forskning att på fler företag använda den framtagna modellen för att analysera och förbättra planeringsprocesser för efterbehandling för att öka generaliserbarheten. / The following study aims to map the planning process and identify deficiencies within it, as well as provide improvement measures for the rewinding process in a case company. By developing a general conceptual model to enhance rerolling planning processes. Over the years, post-processing operations have been overseen, including the planning process associated with them. In paper production, like in many industries, defective products are generated during manufacturing. These defective products can often be salvaged and sold through post-processing, with one such process being rewinding. Examining and understanding processes within companies is crucial for making improvements. This study aims to map the planning process of rewinding and develop a conceptual model to enhance post-processing planning.   The study presents improvement suggestions based on the deficiencies identified in the planning process. The suggestions include creating a more efficient IT system, establishing clear communication channels, and increasing management involvement. These efforts can enhance efficiency, reduce waste, better meet customer needs, thereby increasing competitiveness and profitability within the paper industry. The company can implement these improvement efforts by collectively analyzing and breaking down the target vision into smaller short-term goals that can be achieved. Based on the collected data, the study presents a conceptual model for analyzing and improving the rerolling planning process. Suggestions for further studies have been provided, where the same process can be examined in multiple companies to determine if similar issues exist. Additionally, further research can be conducted in more companies using the developed model to analyze and improve post-processing planning processes, aiming to increase generalizability.
58

Prediction of Plastic Fragments in Recycled Paper Using Near-Infrared Spectroscopy

Alieva, Fidan January 2023 (has links)
Sustainability has gained a lot of attention in the field of research. Researchers and consumers both prioritize sustainability and environmental issues over previously dominant materials, such as plastic. Packaging and disposable items that used to be made of plastic have largely been replaced with paper. Unfortunately, paper does not perform as well as plastic regarding barrier properties against grease, oxygen, or water vapor. Barrier properties are an important factor when choosing packaging material for food, among other things, as they help maintain the shelf life of the product. In order to improve the properties of the paper packaging and expand its use, the paper is coated with a polymer. However, the polymer contributes to challenges in the recycling of the products as some of the polymer attaches to the fibers, causing difficulties in the separation of each material. Small fragments of plastic may end up in the material streams and the recycled pulp due to the existing challenges in completely removing plastic from cellulosic substrates during recycling. This thesis analyzes the possibilities of identifying and classifying plastic fragments of polyethylene (PE) and polyvinyl alcohol (PVOH) in recycled paper sheets using near-infrared spectroscopy together with multivariate data analysis. The purpose of the work is to develop models that can identify possible residues that may appear in recycled products from various industries. Paper sheets of two different grammages and six different compositions of recycled fiber and virgin fiber were created and scanned by NIR, with and without plastic film under the sheets. The scans were used to develop classification models to identify and categorize scans not included in the calibration data set. The performance of the models was tested by applying them to images of sheets of paper with plastic fragments of different sizes and different type underneath. The results indicated potential in the method. The prediction of the paper sheets with a lower grammage was mostly correct, whereas the classification of polyethylene showed the best performance. There was some noise in the prediction of the plastic fragments, regardless of the grammage of the paper. The noise may be due to a wide variation in the calibration data set since it consisted of paper sheets of six different compositions. A large part of the noise was incorrectly classified as polyvinyl alcohol, which can be due to differences in the manufacturing process of the plastic films. The conclusion of the thesis is that it is feasible to identify and categorize plastic fragments of polyethylene and polyvinyl alcohol in recycled paper sheets with a certain margin of error. It can be stated that the method shows promise, but further research and development in the field is required to build models that can be applied to a wider range of samples.
59

Topographical micro-changes in corrugated board production : effects on flexographic post-print quality

Rehberger, Marcus January 2007 (has links)
The appearance and design of a package are key properties to attract and to focus the attention of a customer. Print quality contributes to a great degree to achieve these requirements. Most critical perceived in terms of quality are print defects like mottling, gloss and stripiness, which all appear in the printing of corrugated board. Stripiness is especially critical because it is a defect directly caused by the corrugated board construction. A further cause can be generated by the production process of corrugated board. Pre-studies by Odeberg Glasenapp (2004) revealed a difference in surface micro-roughness between the regions on the peak line of the liner and the regions in the valley between two peaks of the corrugation. This knowledge was the basis for the work described in this thesis. In a first stage, laboratory trials were conducted with sets of coated and uncoated samples of various grammages. The trial was set-up in order to simulate the conditions in the corrugator as closely as possible. In the evaluations, it was found out that the settings were too high. For that reason, the coated samples were influenced to a too high degree and needed to be excluded from further evaluations. With the uncoated samples, on the other hand, a change in micro surface roughness was detectable. The roughness is decreased on the peaks and the gloss appearance was the conclusion. The analysis of the printed samples focused on shifts in colour and print density. It is unclear if both are affected only surface roughness changes and/or by the typical corrugated board effect of washboarding. A full-scale test was performed in order to confirm the results of the laboratory test. A test series was chosen with coated and uncoated outer liners. Contrary to the lab-test results, the uncoated grades showed no surface roughness changes. Instead, the coated samples were affected to a great extent. The changes in surface roughness and gloss appearance were similar to the lab-test. This confirms that the lab-test samples were exposed to heat, pressure and shear to a too high degree. The print analysis of the full-scale test did not agree with the laboratory test. Gloss lines were visually detectable, but they were difficult to measure. A reason could be that the ink is capable on forming an ink film layer on top of the surface of the paper. This would cover the micro roughness of the matt parts thereby creating an almost homogeneous glossy appearance. / QC 20101116
60

Resin Profile in a Bleached Kraft Pulp Process

Berglund, Jennie January 2012 (has links)
The aim with this project was to investigate how the amount and composition of resins varied during the process producing bleached birch pulp at the mill SCA Packaging Munksund. A literature study about how the resin removal can be improved has also been included. Problems with resins in the process are common at pulp and paper mills, especially when birch is used as a raw material. The resin can cause deposits on the equipment leading to process stops, but also lowered mechanical properties and spots on the paper products. The addition of tall oil to the digester is one way of improving the removal of resins, seasoning of wood, and a good debarking are other ones. Also the different washing and bleaching steps can affect the amount of resin remaining in the pulp. In this study pulp samples from eight different positions in the process were analyzed. To extract the samples a Soxtec device was used. Results showed that the most effective resin removal happened during the washing in their first washing step after the digester, a DD-washer. Here 77 % of the resin was removed, of totally 88 % during the whole process. Another step which was effective was the final washing step, the PO-press. About 36 % of the remaining resins in the pulp which entered the PO-press were washed out here. The extracts were analyzed with GC-FID and GC-MS to identify and quantify the substances, and determine how the composition varied over the manufacturing process. Twelve different compounds were identified, and the birch bark resin, betulinol, turned out to be the hardest component to remove. Over all, the sterols and triterpenols were hard to deresinate, while the removal of resin acids, fatty acids, and fatty alcohols was more effective. The PO-reactors showed a positive effect on the fragmentation of components consisting of long carbon chains and double bonds, like squalene and betulaprenols. / Målet med projektet var att utreda hur mängden och sammansättningen av hartser varierade i den blekta björkmassan under tillverkningsprocessen på pappersbruket SCA Packaging Munksund. Att göra en litteraturstudie för att ta reda på vilka metoder som kan användas för att förbättra avhartsningen var en annan del av målet. Att pappers- och massatillverkare har problem med hartser är vanligt, speciellt när björkved används som råmaterial. Hartserna kan orsaka beläggningar på utrustningen som i sin tur kan leda till processtop, men även prickar och försämrade mekaniska egenskaper hos pappersprodukten. Att tillsätta tallolja till kokaren är en vanlig metod som används för att förbättra hartsreningen, att lagra träet innan koket, och lägga fokus på att förbättra barkningen är andra metoder. Även de olika blek- och tvättstegen som används under tillverkningen av massan kan påverka hartshalten. I denna studie analyserades massaprover från åtta olika positioner i processen. En Soxtec-utrustning användes för att extrahera massaproverna. Resultatet visade att den mest effektiva avhartsningen sker under tvätten i det första tvättsteget efter kokaren, DD-filtret. Här tvättades 77 % av hartserna ut, och totalt minskade mängden hartser med 88 % under hela processen. PO-pressen var ett annat tvättsteg som var effektivt ur avhartsningssynpunkt. Här togs 36 % av den kvarvarande mängden hartser bort från massan. Extrakten som erhållits från extraktionen analyserades vidare med GC-MS och GC-FID. Dessa metoder användes för att identifiera och kvantifiera extraktivämnena, och bestämma hur sammansättningen varierade under tillverkningsprocessen. Tolv olika ämnen identifierades och den substans som visade sig vara svårast att tvätta bort var björkbark hartset, betulinol. Stort sett så var steroler och triterpenoler svårast att bli av med, medans avhartsingen av hartssyror, fettsyror och fettalkoholer var mer effektiv. Det visade sig även att PO-reaktorerna hade en sönderdelande effekt på substanser såsom squalen och betulaprenoler, dessa består av långa kolkedjor med många dubbelbindningar mellan kolatomerna.

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