This report includes a thesis in an advanced level and includes 30 credits in the subject product development. The work consist of a case study performed at Gnutti Carlo AB in Kungsör. The work has been carried out by a student from Mälardalen University spring term in 2016.In the manufacturing process in cell 1, there is a bottleneck problem due to various factors, which disrupt production that resulted in a loss of time. Gnutti Carlo AB Company has started a project where the goal is to let the manufacturing process work at full capacity, which it does not do today.The goal of the project work is to develop a solution that increases the capacity of the manufacturing process by raising the OEE value from 78,33% to more than 95%. The project is carried out by following the product development process as presented by Ulrich & Eppinger's book. Various tools were used in this process to help the author obtain the final solution.A case study was conducted to solve the research question; how can the capacity of the manufacturing process be increased where the bottleneck problems arise? Based on the guidelines that have been assigned by the supervisor, various interviews and own investigations, a basis for the formulation of the problem was formed.The main problem was divided into four problems with the aim to be resolved through the development and evaluation of ideas in every area of concern to then combine the various ideas to several concepts, which in turn were examined and evaluated in order to select the concept that became a useful solution.Based on the main issue, a concept has been developed which in theory answers how the capacity of the manufacturing process was increased. Through eliminating the time losses in the process, the capacity in the manufacturing process increased by 98.5% of a continuous OEE, which is both higher than the target of OEE 95% and the present 78.33%. The solution consists of a 3D Camera that analyses all the details in the pallet while it is moved by a cylinder. These are mounted in a frame that is made with square pipes.To ensure that the final solution could cope the stresses of the construction it was tested by examining the sustainability of the solution. FEM analysis was performed in SolidWorks that showed where the highest stresses are, to ensure that it can cope with the forces that are weighing on the solution. The components that were investigated got safety factors 64 and 114.

Este trabalho consiste no desenvolvimento de uma metodologia de otimização multidisciplinar de projeto conceitual de aeronaves. O conceito de aeronave otimizada tem como base o estudo evolutivo de características das categorias imediatas àquela que se propõe. Como estudo de caso, foi otimizada uma aeronave de treinamento militar que faça a correta transição entre as fases de treinamento básico e avançado. Para o estabelecimento dos parâmetros conceituais esse trabalho integra técnicas de entropia estatística, desdobramento da função de qualidade (QFD), aritmética fuzzy e algoritmo genético (GA) à aplicação de otimização multidisciplinar ponderada de projeto (OMPP) como metodologia de projeto conceitual de aeronaves. Essa metodologia reduz o tempo e o custo de projeto quando comparada com as técnicas tradicionais existentes. / This work is concerned with the development of a methodology for multidisciplinary optimization of the aircraft conceptual design. The aircraft conceptual design optimization was based on the evolutionary simulation of the aircraft characteristics outlined by a QFD/Fuzzy arithmetic approach where the candidates in the Pareto front are selected within categories close to the target proposed. As a test case a military trainer aircraft was designed target to perform the proper transition from basic to advanced training. The methodology for conceptual aircraft design optimization implemented in this work consisted on the integration of techniques such statistical entropy, quality function deployment (QFD), arithmetic fuzzy and genetic algorithm (GA) to the weighted multidisciplinary design optimization (WMDO). This methodology proved to be objective and well balanced when compared with traditional design techniques.

O presente trabalho apresenta um modelo de aplicação de ferramentas de projeto integradas ao longo das fases de desenvolvimento de produto, neste caso, aplicadas na melhoria do produto suporte para fixação de cilindro de gás natural veicular. O foco do trabalho é apresentar a integração de ferramentas nas fases de Projeto Informacional, Projeto Conceitual e Projeto Detalhado do Processo de Desenvolvimento de Produtos. Entende-se por integração a escolha de ferramentas que permitam conduzir o fluxo de informação ao longo das fases de desenvolvimento de produtos, de tal forma que a informação de saída de uma ferramenta seja a informação de entrada da ferramenta subseqüente. As ferramentas integradas a partir da fase de Projeto Informacional foram a Pesquisas de Mercado Qualitativa e Quantitativa, com a finalidade de identificar as demandas dos clientes. As demandas dos clientes foram os dados de entrada da Matriz da Qualidade (Quality Function Deployment - QFD), resultando nos requisitos do produto e suas respectivas especificações-meta. A partir dos requisitos do produto, diferentes conceitos (configurações) foram gerados, apoiados pela Matriz Morfológica no Projeto Conceitual. Na seqüência utilizou-se a ferramenta de Projeto de Experimentos (Design of Experiments - DOE) para avaliar a estimativa de preço frente às possíveis configurações do produto. Com a Matriz de Pugh, alternativas de conceito de produto foram avaliadas possibilitando a escolha do melhor conceito de produto. No Projeto Detalhado, foi aplicada ferramenta de Análise dos Modos de Falha e seus Efeitos (Failure Mode and Effects Analysis - FMEA), utilizado de forma integrada com o QFD, para identificar as falhas atuais e potenciais e seus efeitos em sistemas e processo. Em função das demandas identificadas, foram definidas e implementadas melhorias no produto. Observou-se a adequabilidade destas ferramentas de projeto para aplicação de forma integrada, garantindo um fluxo contínuo de informações rastreáveis e que tendem a levar à uma reduzida chance de perdas ao longo do processo. / There are few examples in literature about the integration of project tools along the product development phases. The main research objective in thesis is to integrate some tools that facilitate the information flow along the product development phases, more specifically in Informational Project, Conceptual Project and Detailed Project phases. The product improvement “support for Vehicular Natural Gas” was the object of study in thesis. The main idea is that the information output from one tool is the input information of the subsequent tool. Starting from the Informational Project phase it was performed qualitative and quantitative market researches with the purpose of identifying the customers' demands for the studied product. The customers’ demands were the entrance data of the QFD (Quality Function Deployment) tool resulting in the product requirements and their respective specifications-goal. In Concept Project the product requirements were converted in functions and further different concepts were generated through the Morphologic Analysis. In the sequence, it was used the DOE (Design for experiments) tool to evaluate the estimate price to the possible products' configurations. The Pugh Matrix tool was used for concepts evaluation and choice. The FMEA (Failure Mode and Effects Analysis) tool integrated with QFD was useful for current and potential failures identification and impact analysis in the system and process. With the application of these five tools the users’ demands were identified and improvements to the product were performed. The chosen tools proved to be adequate for integration, assuring that a continuous trackable information flow was attained with presumable reduced information loss, along the Product Development Process phases.

本研究嚐試找出果凍的最適配方，利用品質機能展開將顧客需求和技術項目結合，找出顧客所重視的技術項目，再依此規劃實驗收集資料。以田口方法和迴歸分析法對數據分析，以提出最適配方。 利用田口方法和迴歸分析法兩種方法找尋最適配方，發現依照不同品質特性所找出的最適配方結果是不相同的，而同時考慮兩種品質特性整體損失函數所找出的最適配方，才能使整體期望損失估計值最小（小於兩個品質特性各別所找出最適配方期望損失估計值的加總）。 由於產品時常有多個品質特性，建議找最適配方時，能同時考量各品質特性的總損失，唯有如此才能找到真正使損失最低的最適生產組合。 / The research goal is to try to find optimal setting combination of one product. We take advantage of QFD (Quality Function Deployment) method to combine the needs of customers and producing technologies; by this, we can tell which technologies are more important for customers’needs. After knowing which technologies are important, we could order an experiment to collect raw data. Using Taguchi Method and Regression Analysis Method to analyze the raw data, we can extract optimal solutions. We found that we could get different optimal solution by different character of a product. Therefore, only considering all characters of a product at the same time, we can get the really optimal setting combination; or we just could get sub optimal setting combinations.

O presente trabalho apresenta um modelo de aplicação de ferramentas de projeto integradas ao longo das fases de desenvolvimento de produto, neste caso, aplicadas na melhoria do produto suporte para fixação de cilindro de gás natural veicular. O foco do trabalho é apresentar a integração de ferramentas nas fases de Projeto Informacional, Projeto Conceitual e Projeto Detalhado do Processo de Desenvolvimento de Produtos. Entende-se por integração a escolha de ferramentas que permitam conduzir o fluxo de informação ao longo das fases de desenvolvimento de produtos, de tal forma que a informação de saída de uma ferramenta seja a informação de entrada da ferramenta subseqüente. As ferramentas integradas a partir da fase de Projeto Informacional foram a Pesquisas de Mercado Qualitativa e Quantitativa, com a finalidade de identificar as demandas dos clientes. As demandas dos clientes foram os dados de entrada da Matriz da Qualidade (Quality Function Deployment - QFD), resultando nos requisitos do produto e suas respectivas especificações-meta. A partir dos requisitos do produto, diferentes conceitos (configurações) foram gerados, apoiados pela Matriz Morfológica no Projeto Conceitual. Na seqüência utilizou-se a ferramenta de Projeto de Experimentos (Design of Experiments - DOE) para avaliar a estimativa de preço frente às possíveis configurações do produto. Com a Matriz de Pugh, alternativas de conceito de produto foram avaliadas possibilitando a escolha do melhor conceito de produto. No Projeto Detalhado, foi aplicada ferramenta de Análise dos Modos de Falha e seus Efeitos (Failure Mode and Effects Analysis - FMEA), utilizado de forma integrada com o QFD, para identificar as falhas atuais e potenciais e seus efeitos em sistemas e processo. Em função das demandas identificadas, foram definidas e implementadas melhorias no produto. Observou-se a adequabilidade destas ferramentas de projeto para aplicação de forma integrada, garantindo um fluxo contínuo de informações rastreáveis e que tendem a levar à uma reduzida chance de perdas ao longo do processo. / There are few examples in literature about the integration of project tools along the product development phases. The main research objective in thesis is to integrate some tools that facilitate the information flow along the product development phases, more specifically in Informational Project, Conceptual Project and Detailed Project phases. The product improvement “support for Vehicular Natural Gas” was the object of study in thesis. The main idea is that the information output from one tool is the input information of the subsequent tool. Starting from the Informational Project phase it was performed qualitative and quantitative market researches with the purpose of identifying the customers' demands for the studied product. The customers’ demands were the entrance data of the QFD (Quality Function Deployment) tool resulting in the product requirements and their respective specifications-goal. In Concept Project the product requirements were converted in functions and further different concepts were generated through the Morphologic Analysis. In the sequence, it was used the DOE (Design for experiments) tool to evaluate the estimate price to the possible products' configurations. The Pugh Matrix tool was used for concepts evaluation and choice. The FMEA (Failure Mode and Effects Analysis) tool integrated with QFD was useful for current and potential failures identification and impact analysis in the system and process. With the application of these five tools the users’ demands were identified and improvements to the product were performed. The chosen tools proved to be adequate for integration, assuring that a continuous trackable information flow was attained with presumable reduced information loss, along the Product Development Process phases.

O presente trabalho apresenta um modelo de aplicação de ferramentas de projeto integradas ao longo das fases de desenvolvimento de produto, neste caso, aplicadas na melhoria do produto suporte para fixação de cilindro de gás natural veicular. O foco do trabalho é apresentar a integração de ferramentas nas fases de Projeto Informacional, Projeto Conceitual e Projeto Detalhado do Processo de Desenvolvimento de Produtos. Entende-se por integração a escolha de ferramentas que permitam conduzir o fluxo de informação ao longo das fases de desenvolvimento de produtos, de tal forma que a informação de saída de uma ferramenta seja a informação de entrada da ferramenta subseqüente. As ferramentas integradas a partir da fase de Projeto Informacional foram a Pesquisas de Mercado Qualitativa e Quantitativa, com a finalidade de identificar as demandas dos clientes. As demandas dos clientes foram os dados de entrada da Matriz da Qualidade (Quality Function Deployment - QFD), resultando nos requisitos do produto e suas respectivas especificações-meta. A partir dos requisitos do produto, diferentes conceitos (configurações) foram gerados, apoiados pela Matriz Morfológica no Projeto Conceitual. Na seqüência utilizou-se a ferramenta de Projeto de Experimentos (Design of Experiments - DOE) para avaliar a estimativa de preço frente às possíveis configurações do produto. Com a Matriz de Pugh, alternativas de conceito de produto foram avaliadas possibilitando a escolha do melhor conceito de produto. No Projeto Detalhado, foi aplicada ferramenta de Análise dos Modos de Falha e seus Efeitos (Failure Mode and Effects Analysis - FMEA), utilizado de forma integrada com o QFD, para identificar as falhas atuais e potenciais e seus efeitos em sistemas e processo. Em função das demandas identificadas, foram definidas e implementadas melhorias no produto. Observou-se a adequabilidade destas ferramentas de projeto para aplicação de forma integrada, garantindo um fluxo contínuo de informações rastreáveis e que tendem a levar à uma reduzida chance de perdas ao longo do processo. / There are few examples in literature about the integration of project tools along the product development phases. The main research objective in thesis is to integrate some tools that facilitate the information flow along the product development phases, more specifically in Informational Project, Conceptual Project and Detailed Project phases. The product improvement “support for Vehicular Natural Gas” was the object of study in thesis. The main idea is that the information output from one tool is the input information of the subsequent tool. Starting from the Informational Project phase it was performed qualitative and quantitative market researches with the purpose of identifying the customers' demands for the studied product. The customers’ demands were the entrance data of the QFD (Quality Function Deployment) tool resulting in the product requirements and their respective specifications-goal. In Concept Project the product requirements were converted in functions and further different concepts were generated through the Morphologic Analysis. In the sequence, it was used the DOE (Design for experiments) tool to evaluate the estimate price to the possible products' configurations. The Pugh Matrix tool was used for concepts evaluation and choice. The FMEA (Failure Mode and Effects Analysis) tool integrated with QFD was useful for current and potential failures identification and impact analysis in the system and process. With the application of these five tools the users’ demands were identified and improvements to the product were performed. The chosen tools proved to be adequate for integration, assuring that a continuous trackable information flow was attained with presumable reduced information loss, along the Product Development Process phases.

Thesis submitted in fulfilment of the requirements for the degree Master of Technology: Electrical Engineering at the Cape Peninsula University of Technology, 2012 / This research project addresses the unique challenges of extensive farming in terms of monitoring and controlling remote equipment or events. Poorly maintained roads and escalating fuel costs increase difficulty of farming and the time spent on physically monitoring remote sites further reduces financial yields. The research showed that there are very few solutions that implement wireless or electronic technology to overcome the challenges associated with these isolated and arid areas and that a low-cost, long range wireless telemetry solution that is easy to use would be beneficial for the extensive farming industry. It was therefore the aim of this project to develop a remote monitoring and controlling solution that implements wireless technology to convey information of activities around the farm utilising electronic means. To be able to successfully develop a wireless telemetry solution that will accurately meet the needs of this specific sector of industry, market research was conducted. To guide the research, the QFD (quality function deployment) process for product development has been implemented. The research consisted out of various aspects including a survey, financial considerations and international comparisons. The research also aided in the understanding of the day-to-day activities and also the physical parameters of extensive farms. Also, currently available technologies and products were evaluated to establish whether similarities exist that will aid in the development of a new product. The development process was based on the results obtained in the market research and resulted in a wireless telemetry solution that overcame all the design challenges and proved to be technically feasible, successfully addressing the application requirements. Zigbee technology was utilized for wireless communication because it provided an off-the-shelf solution with a number of readily available development platforms from various technology providers. A communication range of up to 6 kilometres with a transmitted power of 11dBm was achieved for point-to-point communication and a mesh network topology has been implemented for even longer range and complete coverage on farms. Various types of measurements have been catered for, with custom-designed instrumentation which enabled measurements such as water levels, movement and analogue signals. Also, a basic user interface was developed to enable the user to monitor or control the equipment or events remotely from a personal computer, locally or even over the internet. The results of this research project showed that by carefully selecting available technologies and understanding the application, it is possible to develop a solution that addresses the monitoring and controlling needs associated with extensive farming. The wireless telemetry system that was developed resulted in a saving equal to 10% of the total expenses of the farms per year. The telemetry system is therefore a financially feasible solution with a payback period of less than 1 year and far below the initial estimated budget. Without the need to physically monitoring equipment and events, an increase in productivity and the expansion of the overall enterprise is a further benefit added unto the monetary savings. In addition to the financial benefits of implementing new wireless technology, this is an opportunity to contribute to a cleaner and more sustained future as a legacy for the next generation by reducing the carbon footprint of the farm.

Para que o desenvolvimento de um novo produto tenha melhores chances de sucesso no competitivo mercado atual, as empresas devem preocupar-se em contemplar as reais necessidades dos clientes em seus projetos. Para tanto, é preciso que os desejos dos clientes transformem-se corretamente em especificações de produto claras e objetivas. Caso contrário, as incorretas ou subjetivas especificações-meta podem gerar um produto que não atenda às expectativas do consumidor. Sabe-se que o reprojeto e retrabalho para modificação do produto implicariam em perdas de tempo, custo e qualidade. Por isso, o processo de geração de especificações no desenvolvimento de produtos é crítico para atingir as metas de time-to-market, custo e qualidade do produto final. A tradução da voz do cliente em requisitos técnicos de projeto é, geralmente, realizada através de métodos como, por exemplo, o QFD. Contudo, o QFD não é muito utilizado na prática em diversos tipos de indústrias, como a de eletrodomésticos, devido a sua generalidade e dificuldade de uso. Desta forma, tem-se por objetivo principal desenvolver uma abordagem sistemática para auxiliar a elaboração de especificações-meta de um eletrodoméstico, no caso, um fogão. Foi realizada uma pesquisa de campo em uma empresa do ramo para a verificação da oportunidade de pesquisa e coleta de dados para o desenvolvimento de um método e ferramenta. Em seguida, elaborou-se uma ferramenta em planilha eletrônica na qual as especificações-meta de um fogão são geradas automaticamente a partir das informações de entrada de projeto. A validação da sistemática foi realizada pela análise comparativa do resultado gerado pela ferramenta com produtos anteriores já desenvolvidos pela empresa pesquisada. O resultado deste estudo indicou que o método proposto apresenta-se como um mecanismo para geração de especificações de maneira simples e prática, contribuindo para a maior assertividade no desenvolvimento do produto e possível de ser incorporado ao cotidiano da empresa. / In order for a new product development to have better chances of success in today’s competitive market, companies should focus on meeting the real consumer needs in their projects. Thus, it is necessary that the consumer wishes be transformed correctly into clear and objective product specifications. Otherwise, the incorrect or subjective target specifications could generate a product which does not fulfill to the consumer expectations. It is known that the redesign and rework needed due to product modifications would involve loss of time, cost and quality. So, the specification elaboration process during the product development is critical to achieve the targets as time-to-market, cost and quality of the final product. The translation of the voice of customer into project technical requirements is usually accomplished by such methods as, for example, QFD. However, the QFD is not used very often in several industries, like the home appliances factory, because it is general and difficult to use. Therefore, the main objective is to develop a systematic approach for a home appliance specification elaboration, in this case, a cooker. A field study was conducted in a company of this branch to verify the research opportunity and data collection for the method and tool development. Next, an electronic spreadsheet toll was developed for automatically generate the target specifications of a cooker from input data of the project. The systematic validation was implemented by the comparative analysis among the results obtained by the tool with previous products already developed by the researched company. The result of this study indicates that the method proposed is a mechanism for generating specifications in a simple and practical way, contributing to greater assertiveness in product development and can be embedded in the daily-basis process of the company.

Para que o desenvolvimento de um novo produto tenha melhores chances de sucesso no competitivo mercado atual, as empresas devem preocupar-se em contemplar as reais necessidades dos clientes em seus projetos. Para tanto, é preciso que os desejos dos clientes transformem-se corretamente em especificações de produto claras e objetivas. Caso contrário, as incorretas ou subjetivas especificações-meta podem gerar um produto que não atenda às expectativas do consumidor. Sabe-se que o reprojeto e retrabalho para modificação do produto implicariam em perdas de tempo, custo e qualidade. Por isso, o processo de geração de especificações no desenvolvimento de produtos é crítico para atingir as metas de time-to-market, custo e qualidade do produto final. A tradução da voz do cliente em requisitos técnicos de projeto é, geralmente, realizada através de métodos como, por exemplo, o QFD. Contudo, o QFD não é muito utilizado na prática em diversos tipos de indústrias, como a de eletrodomésticos, devido a sua generalidade e dificuldade de uso. Desta forma, tem-se por objetivo principal desenvolver uma abordagem sistemática para auxiliar a elaboração de especificações-meta de um eletrodoméstico, no caso, um fogão. Foi realizada uma pesquisa de campo em uma empresa do ramo para a verificação da oportunidade de pesquisa e coleta de dados para o desenvolvimento de um método e ferramenta. Em seguida, elaborou-se uma ferramenta em planilha eletrônica na qual as especificações-meta de um fogão são geradas automaticamente a partir das informações de entrada de projeto. A validação da sistemática foi realizada pela análise comparativa do resultado gerado pela ferramenta com produtos anteriores já desenvolvidos pela empresa pesquisada. O resultado deste estudo indicou que o método proposto apresenta-se como um mecanismo para geração de especificações de maneira simples e prática, contribuindo para a maior assertividade no desenvolvimento do produto e possível de ser incorporado ao cotidiano da empresa. / In order for a new product development to have better chances of success in today’s competitive market, companies should focus on meeting the real consumer needs in their projects. Thus, it is necessary that the consumer wishes be transformed correctly into clear and objective product specifications. Otherwise, the incorrect or subjective target specifications could generate a product which does not fulfill to the consumer expectations. It is known that the redesign and rework needed due to product modifications would involve loss of time, cost and quality. So, the specification elaboration process during the product development is critical to achieve the targets as time-to-market, cost and quality of the final product. The translation of the voice of customer into project technical requirements is usually accomplished by such methods as, for example, QFD. However, the QFD is not used very often in several industries, like the home appliances factory, because it is general and difficult to use. Therefore, the main objective is to develop a systematic approach for a home appliance specification elaboration, in this case, a cooker. A field study was conducted in a company of this branch to verify the research opportunity and data collection for the method and tool development. Next, an electronic spreadsheet toll was developed for automatically generate the target specifications of a cooker from input data of the project. The systematic validation was implemented by the comparative analysis among the results obtained by the tool with previous products already developed by the researched company. The result of this study indicates that the method proposed is a mechanism for generating specifications in a simple and practical way, contributing to greater assertiveness in product development and can be embedded in the daily-basis process of the company.

Este trabalho consiste no desenvolvimento de uma metodologia de otimização multidisciplinar de projeto conceitual de aeronaves. O conceito de aeronave otimizada tem como base o estudo evolutivo de características das categorias imediatas àquela que se propõe. Como estudo de caso, foi otimizada uma aeronave de treinamento militar que faça a correta transição entre as fases de treinamento básico e avançado. Para o estabelecimento dos parâmetros conceituais esse trabalho integra técnicas de entropia estatística, desdobramento da função de qualidade (QFD), aritmética fuzzy e algoritmo genético (GA) à aplicação de otimização multidisciplinar ponderada de projeto (OMPP) como metodologia de projeto conceitual de aeronaves. Essa metodologia reduz o tempo e o custo de projeto quando comparada com as técnicas tradicionais existentes. / This work is concerned with the development of a methodology for multidisciplinary optimization of the aircraft conceptual design. The aircraft conceptual design optimization was based on the evolutionary simulation of the aircraft characteristics outlined by a QFD/Fuzzy arithmetic approach where the candidates in the Pareto front are selected within categories close to the target proposed. As a test case a military trainer aircraft was designed target to perform the proper transition from basic to advanced training. The methodology for conceptual aircraft design optimization implemented in this work consisted on the integration of techniques such statistical entropy, quality function deployment (QFD), arithmetic fuzzy and genetic algorithm (GA) to the weighted multidisciplinary design optimization (WMDO). This methodology proved to be objective and well balanced when compared with traditional design techniques.