Les matériaux polymères sont largement utilisés pour des applications structurelles dans le secteur automobile et leurs comportements complexes nécessitent des modèles précis pour la simulation éléments finis. Les polymères possèdent un comportement dépendant du temps et de la vitesse. La dépendance à la vitesse peut être observée par un accroissement de la rigidité et de la limite élastique en fonction de la vitesse de déformation. Le long temps nécessaire pour retrouver des contraintes nulles après sollicitation du matériau met en évidence la dépendance du temps sur le comportement. De plus, particulièrement pour les polymères chargés, le phénomène de cavitation se traduisant par la création et la croissance de micro-cavités et de microfissures conduit à un changement de volume durant la déformation. Dans ce travail, un modèle de comportement est développé pour un polymère semi-cristallin chargé de talc utilisé dans l’industrie automobile. Un modèle constitutif viscoélastique-viscoplastique non-associatif avec endommagement non-local est proposé dans le but de simuler les phénomènes observés expérimentalement. Dans le modèle développé, une surface de charge non symétrique est utilisée pour prendre en compte la pression hydrostatique. La viscoplasticité non-associative couplée avec l’endommagement conduit aux déformations viscoplastiques non-isochoriques caractérisées expérimentalement. Les paramètres du modèle proviennent d’essais expérimentaux réalisés sous différentes conditions et `a différentes vitesses de déformation. Pour ces essais, plusieurs techniques de mesure, telles que la corrélation d’images et l’extensommetrie optique sont utilisées pour les mesures de champs de déplacements. La bonne corrélation entre les données expérimentales et les simulations numériques mettent en évidence la précision du modèle développé afin de modéliser le comportement des matériaux polymères semi-cristallins. / Polymer materials are widely used for structural applications in the automotive sector and their behaviours are complex and require accurate models for finite element simulations. Polymer materials exhibit rate and time dependent behaviours. The rate dependency can be observed by an increase of the stiffness and the yield stress at increasing strain rate. The long time to recover the zero stress after solicitation of the material highlight the time dependent behaviour. Furthermore, particularly for filled polymers, the cavitation phenomenon cause the creation and growth of micro-voids and microcracks called damage and leads to volume change during the deformation. In this work, a behaviourmodel for mineral filled semi-crystalline polymer used in automotive industry is developed. A constitutive viscoelastic-viscoplastic non-associated model coupled with nonlocal damage is proposed in order to simulate the phenomena observed experimentally. In the constitutive model, a non symmetric yield surface is used to take the hydrostatic pressure into account. The non associated viscoplasticity coupled with damage leads to the non-isochoric viscoplastic deformation characterised experimentally. The material parameters arise from experimental tests carried out under various loadings and strain rates. For these experimental tests, different measurement techniques like Digital Image Correlation and optical extensometry are used for the displacements and the strain field measurements. The good agreement between the experimental data and the numerical simulations highlights the accuracy of the developed model for polymer modelling.

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Material Extrusion additive manufacturing (MEX) represents the most widely implemented form of additive manufacturing due to its high performance-cost ratio and robustness. Being an extrusion process in its essence, this process enables the free form fabrication of a wide range of thermoplastic materials. However, in most typical MEX processes, only amorphous polymers are being used as feedstock material owing to their smaller dimensional shrinkage during cooling and well-stablished process/structure/property (P/S/P) relationship. Semi-crystalline polymers, with their crystalline nature, possess unique properties such as enhanced mechanical properties and improved chemical resistance. However, due to the inherent processing challenges in MEX of semi-crystalline polymers, the P/S/P relationships are much less established, thus limits the application of semi-crystalline polymers in MEX. The overall aim of this thesis is to advance the understanding of P/S/P relationship of semi-crystalline polymers in MEX. This is accomplished through both experimental and simulation-based research. With a typical commodity semi-crystalline polymer, Poly (ethylene terephthalate) (PET), selected as the benchmark material. First, we experimentally explored the MEX printing of both neat and glass fiber (GF) reinforced recycled PET (rPET). Excellent MEX printability were shown for both neat and composite materials, with GF reinforced parts showing a significant improved mechanical property. Notably, a gradient of crystallinity induced by a different toolpathing time was highlighted. In the second project, to further investigate the impact of MEX parameter on crystallinity and mechanical properties, a series of benchmark parts were printed with neat PET and analyzed. The effect of part design and MEX parameter on thermal history during printing was revealed though a comparative analysis of IR thermography. Subsequent Raman spectroscopy and mechanical test indicated that crystallinity developed during the MEX process can adversely affects the interlayer adhesion. In the third project, a 3D heat transfer model was developed to simulate and understand the thermal history of MEX feedstock material during printing, this model is then thoroughly validated against the experimental IR thermography data. While good prediction accuracy was shown for some scenarios, the research identified and discussed several unreported challenges that significantly affect the model's prediction performance in certain conditions. In the fourth project, we employed a non-isothermal crystallization model to directly predict the development of crystallinity based on given temperature profiles, whether monitored experimentally or predicted by the heat transfer model. The research documented notable discrepancies between the model's predictions and actual crystallinity measurements, and the potential source of the error was addressed. In summary, this thesis explored the MEX printing of semi-crystalline polymer and its fiber reinforced composite. The influence of MEX parameters and part designs on the printed part's thermal history, crystallinity and mechanical performance was then thoroughly investigated. A heat transfer model and a non-isothermal crystallization model were constructed and employed. With rigorous validation against experimental data, previously unreported challenges in MEX thermal and crystallization modeling was highlighted. Overall, this thesis deepens the understanding of current semi-crystalline polymer's P/S/P relationship in MEX, and offers insights for the optimization and future research in the field of both experiment and simulation of MEX. / Doctor of Philosophy / Material extrusion additive manufacturing (MEX), also known as fused filament fabrication (FFF), is a popular form of 3D printing known for its cost-effectiveness and versatility in creating objects from plastic materials. Traditionally, MEX utilizes amorphous polymers because they are less prone to shrinkage and thus easier to print. However, semi-crystalline polymers, offer enhanced strength and chemicals resistance, yet they pose significant challenges in printing due to a limited understanding of their process/structure/property (P/S/P) relationships in MEX. This research aims to improve our understanding of P/S/P relationships of semi-crystalline polymers in MEX. The study utilizes a typical semi-crystalline polymer, Poly (ethylene terephthalate) (PET), as the benchmark material. The study begins with the exploration of the MEX printing of recycled PET (rPET) and its glass fiber composite, finding that with appropriate MEX parameters, both feedstocks are highly printable, and the incorporation of glass fibers substantially increased the strength of the printed parts. Subsequently, a comprehensive investigation regarding the intricate relationship between crystallinity development, mechanical properties, and the MEX printing process is conducted. Our research revealed that the MEX process and the design of the part both considerably affect the crystallinity of the final part, thereby influencing its mechanical properties. In the third chapter, a 3D heat transfer model is constructed to better understand and predict the temperature evolution of materials during MEX printing. Most importantly, the modeling results are rigorously validated against experimental data, showing promising results. However, it also reveals challenges in precisely predicting the temperature of parts under certain conditions. The research then evaluates the applicability of Nakamura non-isothermal crystallization model for MEX printing scenarios. It is found that this model underestimates crystallinity in MEX, primarily because it does not account for shear-induced crystallization, a critical factor in the process. This finding underscores the necessity for more advanced models that can effectively capture the complex dynamics of MEX. In summary, this dissertation significantly enhances our understanding of the behavior of semi-crystalline polymers in MEX printing. It sheds light on the complex relationship between the printing process, the structure of the material, and the final properties of the printed object. This work not only advances our knowledge in 3D printing but also paves the way for more sophisticated modeling approaches, optimizing the MEX process and expanding its potential applications.

Small cantilevers with ultra-high resonant frequencies (1–3 MHz) have paved the way for high-speed atomic force microscopy. However, their potential for multi-frequency atomic force microscopy is unexplored. Because small cantilevers have small spring constants but large resonant frequencies, they are well-suited for the characterisation of delicate specimens with high imaging rates. We demonstrate their imaging capabilities in a bimodal frequency modulation mode in constant excitation on semi-crystalline polypropylene. The first two flexural modes of the cantilever were simultaneously excited. The detected frequency shift of the first eigenmode was held constant for topographical feedback, whereas the second eigenmode frequency shift was used to map the local properties of the specimen. High-resolution images were acquired depicting crystalline lamellae of approximately 12 nm in width. Additionally, dynamic force curves revealed that the contrast originated from different interaction forces between the tip and the distinct polymer regions. The technique uses gentle forces during scanning and quantified the elastic moduli Eam = 300 MPa and Ecr = 600 MPa on amorphous and crystalline regions, respectively. Thus, multimode measurements with small cantilevers allow one to map material properties on the nanoscale at high resolutions and increase the force sensitivity compared with standard cantilevers. / Dieser Beitrag ist aufgrund einer (DFG-geförderten) Allianz- bzw. Nationallizenz frei zugänglich.

Le lien entre la structure semi-cristalline et les propriétés d’usage (mécaniques, diélectriques et électro-actives) de films de copolymères fluorés électro-actifs développés pour des applications en électronique organique imprimée a été étudié. Les matériaux investigués sont des copolymères poly(VDF-co-TrFE) et des terpolymères poly(VDF-ter-TrFE-ter-CTFE) à base de fluorure de vinylidène (VDF), trifluoroéthylène (TrFE) et chlorotrifluoroéthylène (CTFE).Les films de polymères obtenus par évaporation du solvant sont étudiés par diffraction des rayons X (SAXS-WAXS), DSC, FTIR, DMA, spectroscopie diélectrique et cycles de polarisation afin de mettre en évidence l’impact de la composition et de la mise en forme (recuit, polarisation) sur la structure et les propriétés finales du matériau. Nous montrons ainsi qu’au sein des films de copolymères, la phase ferroélectrique (FE) coexiste avec une phase ferroélectrique défective (DFE). La fraction croissante de cette phase DFE avec la teneur en TrFE permet d’expliquer l’évolution des propriétés thermiques dont la transition de Curie. Une transition structurale continue, de la phase DFE vers la phase paraélectrique (PE), en température a été mise en évidence.La teneur en termonomère CTFE influence fortement la structure cristalline et les propriétés électro-actives des films de terpolymères (disparition du caractère ferroélectrique au profit du caractère ferroélectrique relaxeur (RFE)). Nous prouvons pour la première fois l’existence d’une transition structurale continue entre la phase RFE et la phase PE au voisinage de la température ambiante. Cette transition permet d’expliquer les propriétés exacerbées de ces matériaux (constante diélectrique et déformation sous champ électrique). Enfin, des analogies de comportement entre les copolymères et les terpolymères sont discutées, notamment l’évolution des phases cristallines sous champ électrique, afin de mieux comprendre le fonctionnement de ces polymères électro-actifs pour leur futur développement au niveau industriel. / The relationship between semi-crystalline structure and properties of use (mechanical, dielectric and electroactive) of fluorinated copolymer films was studied for applications in organic electronics. Investigated materials are poly(VDF-co-TrFE) copolymers and poly(VDF-ter-TrFE-ter-CTFE) terpolymers based on vinylidene fluoride (TrFE), trifluoroethylene (TrFE) and chlorotrifluoroethylene (CTFE). Polymer films, obtained after solvent evaporation, are studied by X-ray diffraction (SAXS-WAXS), DSC, FTIR, DMA, dielectric spectroscopy and polarization cycles in order to highlight the impact of composition and processing (annealing, poling) on structure and final properties of material. We showed that the ferroelectric (FE) phase coexists with the defective ferroelectric (DFE) phase in copolymer films. The increasing fraction of DFE phase with TrFE content allows explaining the evolution of thermal properties. A continuous structural transition, from DFE phase to paraelectric (PE) phase was highlighted. The CTFE termonomer content highly influences the crystalline structure and the electro-actives properties of terpolymer films (loss of ferroelectric behavior in favor of relaxor ferroelectric (RFE) behavior).We proved for the first time the existence of a continuous structural transition between RFE phase and PE phase around room temperature. This transition allows explaining exacerbated properties of these materials (dielectric constant and deformation under electric field).Finally, analogies of behavior between copolymers and terpolymers are discussed, especially the evolution of crystalline phases under electric field, in order to better understand how these electro-active materials work for their future development at industrial level.

Small cantilevers with ultra-high resonant frequencies (1–3 MHz) have paved the way for high-speed atomic force microscopy. However, their potential for multi-frequency atomic force microscopy is unexplored. Because small cantilevers have small spring constants but large resonant frequencies, they are well-suited for the characterisation of delicate specimens with high imaging rates. We demonstrate their imaging capabilities in a bimodal frequency modulation mode in constant excitation on semi-crystalline polypropylene. The first two flexural modes of the cantilever were simultaneously excited. The detected frequency shift of the first eigenmode was held constant for topographical feedback, whereas the second eigenmode frequency shift was used to map the local properties of the specimen. High-resolution images were acquired depicting crystalline lamellae of approximately 12 nm in width. Additionally, dynamic force curves revealed that the contrast originated from different interaction forces between the tip and the distinct polymer regions. The technique uses gentle forces during scanning and quantified the elastic moduli Eam = 300 MPa and Ecr = 600 MPa on amorphous and crystalline regions, respectively. Thus, multimode measurements with small cantilevers allow one to map material properties on the nanoscale at high resolutions and increase the force sensitivity compared with standard cantilevers. / Dieser Beitrag ist aufgrund einer (DFG-geförderten) Allianz- bzw. Nationallizenz frei zugänglich.

Dans ce travail, les copolymérisations radicalaires contrôlées de monomères donneurs (dérivés du styrène) et accepteurs (maleimides N-substitués) ont été effectuées afin de préparer des polymères à séquences contrôlées. Ces macromolécules ont été préparées par polymérisation radicalaire contrôlée par la voie des nitroxides en utilisant le SG1 comme agent de contrôle. Des polymères ayant des microstructures bien définies ont été obtenus par le contrôle du temps de l’addition d’une petite quantité de monomère accepteur au cours de la polymérisation d’un large excès de monomère de type donneur. Dans cette thèse, des nouveaux dérivés styréniques para-substitués ont été sélectionnés afin de préparer une variété de polymères fonctionnels à séquences contrôlées. Par exemple, des polyélectrolytes à base de poly(4-hydroxystyrène)s et poly(vinyl benzyle amine)s ont été obtenus par polymérisation de dérivés protégés du styrène (4-tert-butoxystyrène, 4-acetoxystyrène et N-(p-vinyl benzyl)phthalimide) avec une quantité non-stœchiométrique de maleimides N-substitués. Par ailleurs, des polymères PEGylés biocompatibles et solubles dans l’eau ont également été étudiés. Des polymères à séquences contrôlées portant des fonctions alcynes protégées sur chaque unité de styrène ont été dans un premier temps synthétisés. La suppression de ces groupes protecteurs a permis le greffage du α-méthoxy-ω-azido-PEG sur les fonctions alcynes libres en employant la chimie click de type CuAAC. Finalement, des polymères semi-cristallins à séquences contrôlées ont été élaborés en utilisant le styrène d’octadécyle comme monomère donneur. Les propriétés thermiques de ces polymères ont été étudiées afin d’évaluer l’influence de la microstructure sur le comportement de leur cristallisation. / In this work, controlled radical copolymerizations of donor (styrenic derivatives) and acceptor monomers (N-substituted maleimides, MIs) have been investigated in order to synthesize sequence-controlled polymers. These macromolecules were prepared by nitroxide mediated polymerization using the nitroxide SG1 as a control agent. Polymers with defined microstructures were obtained by time-controlled addition of small amounts of acceptor monomers during the polymerization of a large excess of donor monomer. In this thesis, new styrenic derivatives have been studied in order to design sequence-controlled polymers with functional backbones. For example, sequence-controlled polyelectrolytes based on poly(4-hydroxystyrene)s and poly(vinyl benzyl amine)s were obtained through the polymerization of protected styrenic derivatives (i.e. 4-tert-butoxystyrene, 4-acetoxystyrene and N-(p-vinyl benzyl)phthalimide) with non-stoichiometric quantities of N-substituted maleimides. Furthermore, the preparation of PEGylated biocompatible water-soluble polymers was also investigated. Sequence-controlled polymers bearing protected alkyne functional groups on each styrene units were first synthesized followed by the removal of their protecting groups allowing the grafting of α-methoxy-ω-azido-PEG on free alkyne moieties via CuAAC mediated click reaction. Finally, sequence-controlled semi-crystalline polymers were synthesized using octadecylstyrene as a donor monomer. The thermal properties of these polymers were studied to evaluate the influence of polymer microstructure on crystallization behavior.