Cette thèse concerne le dépôt de couches minces par la méthode de co-pulvérisation assistée par plasma micro-onde dans le contexte de leurs applications potentielles pour la thermoélectricité. Deux volets principaux ont été développés au cours de ce travail: la synthèse et l'étude des propriétés de couches minces à base de Mg2Si et Mg2(Si,Sn) pour une mise en œuvre au sein de modules thermoélectriques miniaturisés, et l'étude de matériaux susceptibles d’agir comme barrières de diffusion entre un thermoélément à base de Mg2Si et les joints de brasage utilisés pour connecter les contacts électriques. Dans la première partie de l'ouvrage, des couches minces de solutions solides de Mg2(Si,Sn), avec une stœchiométrie proche de Mg2Si0.4Sn0.6, ont été déposées sur différents substrats. Les propriétés thermomécaniques de ces couches ont été étudiées en fonction du processus de dépôt et de la nature du substrat, tandis que la stabilité thermique et la réactivité avec les substrats ont été examinées, ont fonction de la composition, dans le domaine de températures intermédiaires. En outre, les propriétés de transport des couches minces de Mg2Si dopé au Sb ont été caractérisées, en s’intéressant, en particulier, à l’effet de la texturation de la couche mince sur les propriétés thermoélectriques (coefficient Seebeck, conductivité électrique et thermique). La deuxième partie de cette thèse est dédiée au dépôt de couches barrières sur des échantillons massifs de Mg2(Si,Ge) dopés Bi afin de limiter la diffusion et la réactivité entre le thermoélément et le joint de brasage à base d'alliage Al-Si dans le but d’obtenir un contact électrique chimiquement stable et de faible résistance. Deux options ont été étudiées : l'une est basée sur des couches à gradient destinées à ajuster progressivement la composition entre celle du thermoélément et une couche supérieure de Ni qui constitue la barrière de diffusion. L'autre option concerne les bi-couches M/Ni, où M est un métal (Ti, Ta, W ou Cr). Globalement, le travail présenté ici offre un aperçu du potentiel des couches minces à base de Mg2Si et Mg2(Si,Sn) dans la réalisation d'un module thermoélectrique miniaturisé et l'étude de faisabilité de différents matériaux comme barrières de diffusion dans des modules conventionnels. / In this thesis are presented the deposition of thin films by microwave plasma-assisted co­sputtering and their characterization within the context of thermoelectric applications. The aims of the work are split into two categories: the investigation of Mg2Si and Mg2(Si,Sn) thin films in terms of their potential to be implemented in a miniaturized thermoelectric module and the inquiry of materials which may act as diffusion barriers at the interface between Mg2Si-based thermoelements and the brazing joints used in the preparation of electrical contacts. In the first part of the work, thin films of Mg2(Si,Sn) solid solutions with a stoichiometry close to Mg2Si0.4Sn0.6 have been deposited on various substrates. The thermo­mechanical properties of these films have been investigated with respect to their dependence on the deposition process and the nature of the substrate on which they are grown, while the thermal stability and reactivity with the substrates at intermediate temperatures based on their composition has been explored. Furthermore, the transport properties of Sb-doped Mg2Si thin films have been also characterized. This was done in the context of finding the evolution and dependence of the thermoelectric properties (Seebeck coefficient, electrical and thermal conductivities) to the level of texturing within the thin film. The second part of this thesis involves the deposition of diffusion barriers on bulk Bi-doped Mg2(Si,Ge) thermoelements in order to disrupt the diffusion and reactivity between the thermoelectric leg and the Al-Si alloy-based brazing joint and to obtain a chemically stable, low resistive electrical contact. With this objective, two options have been pursued. One is based on the deposition of gradient layers that are meant to gradually inverse the composition from the Mg2(Si,Ge) thermoelements to a top layer of Ni that is used in the deposition of the potential diffusion barrier. The other option concerns the deposition of a M/Ni bi­layer on the TE legs, where M is a metallic layer (Ti, Ta, W or Cr). Overall, the work presented here offers a glimpse of the potential use of Mg2Si and Mg2(Si,Sn) thin films in the making of a miniaturized thermoelectric module and the efficiency of various materials as diffusion barriers in the industry of thermoeletrics.

[pt] O presente trabalho teve como objetivos avaliar a influência de heterogeneidades metalúrgicas sobre o limiar de propagação de trincas de fadiga e apresentar alternativas de materiais para a fabricação de eixos virabrequins de motores Diesel / gás natural de unidades geradoras de plantas termoelétricas, uma vez que tais componentes mecânicos fabricados com aço DIN 34CrNiMo6 vêm apresentando falhas por fadiga com baixo número de ciclos de carregamento. Corpos de prova foram usinados de aços SAE 4140, SAE 4340 e DIN 42CrMo4. Inicialmente, conduziram-se ensaios de tração para a determinação das propriedades mecânicas dos materiais. Ensaios de propagação de trincas de fadiga foram realizados em espécimes do tipo C(T) entalhados, submetidos a um carregamento cíclico. Pré-trincas de fadiga, com comprimentos variando entre 1,3 mm e 1,6 mm, foram induzidas nos corpos de prova de acordo com a norma ASTM E647. Em sequência, foram levantadas as curvas da/dN versus delta K dos materiais, com ênfase para a determinação da variação do fator de intensidade de tensão do limiar de propagação (delta Kth) de cada aço. Neste contexto, o aço SAE 4140 apresentou um valor de (delta Kth) superior aos demais, o que significa que suporta maiores tamanhos de trinca antes do início da propagação. Análises por técnicas de microscopia evidenciaram a presença de inclusões na região de propagação das trincas, dando origem a um caminho preferencial para o crescimento das mesmas. Os resultados destas análises indicaram a presença de uma menor quantidade de inclusões no aço SAE 4140, permitindo uma associação desta característica microestrutural com o valor do delta Kth do material. Desta maneira, no que se refere à iniciação de trincas de fadiga, o aço SAE 4140 apresenta-se como alternativa viável para substituição do aço 34CrNiMo6 na fabricação de eixos virabrequins para motores de usinas termoelétricas. / [en] The present study had as objectives to evaluate the influence of metallurgical heterogeneities on the fatigue cracking propagation threshold and to present alternative materials for the manufacture of crankshafts of diesel / natural gas engines of thermoelectric plants generating units, since such components mechanics manufactured with DIN 34CrNiMo6 steel has been presenting faults due to fatigue with a low number of loading cycles. Test specimens were machined from SAE 4140, SAE 4340 and DIN 42CrMo4 steels. Initially, tensile tests were conducted to determine the mechanical properties of the materials. Fatigue crack propagation tests were performed on C(T) specimens subjected to cyclic loading. Fatigue pre-cracks, with lengths ranging from 1.3 mm to 1.6 mm, were induced in the test specimens according to ASTM E647. In sequence, da/dN versus delta K curves of the materials were raised, with emphasis on the determination of the tensile strength factor of the propagation threshold (delta Kth) of each steel. In this context, the steel SAE 4140 presented a value of (delta Kth) superior to the others, which means to support larger crack sizes before the beginning of the propagation. Analysis by microscopy techniques evidenced the presence of inclusions in the region of crack propagation, giving rise to a preferential path for their growth. The results of these analyzes indicated the presence of a smaller number of inclusions in the steel SAE 4140, allowing an association of this microstructural characteristic with the value of the delta Kth of the material. In this way, with regard to the initiation of fatigue cracks, the SAE 4140 steel is presented as a viable alternative for the replacement of 34CrNiMo6 steel in the manufacture of crankshafts for motors of thermoelectric power plants.

Este trabalho tem como objetivo realizar um estudo de alocação de unidades termoelétricas em sistemas elétricos de potência (SEP). O fluxo de potencia ótimo (FPO) foi utilizado para se obter o ponto ótimo de operação para o sistema e os multiplicadores de Lagrange associados às restrições. Os multiplicadores de Lagrange indicam a sensibilidade entre a função objetivo e a restrição a ele associada. Esta sensibilidade indica, quais as barras do sistema, são candidatas à alocação de novas usinas termoelétricas. Testes nos sistemas de 5 barras, IEEE 14 barras, IEEE 30 barras, equivalente CESP 440 kV de 53 barras e IEEE 118 barras comprovam a eficiência da abordagem, a qual poderá ser utilizada em estudos de planejamento da expansão do sistema. / The aim of this paper is to present a study of thermoelectrical generation allocation in electric power systems. The optimal power flow (OPF) was used to evaluate the optimal operation point for the power system and also Lagrange multipliers associated with the constraints. The Lagrange multipliers are the sensitivity between the objective function and its constraints. This sensitivity is used to verify in a power system where is the best place to incentive the allocation of new thermoelectrical power plants. Tests on the systems: 5 buses, IEEE 14 buses, IEEE 30 buses, equivalent CESP 440kV 53 buses and IEEE 118 buses showed the efficiency of the presented approach. This method of analyzing the system can be used in study of expansion planning system.

[pt] As previsões de falhas por fadiga tornam-se críticas sob condições multiaxiais de carregamento, uma vez que a complexidade do estado de tensões requer uma análise com base em modelos mais avançados do que aqueles adotados para carregamentos uniaxiais. Neste contexto, alguns critérios foram desenvolvidos para tentar prever a falha de componentes submetidos a carregamentos cíclicos multiaxiais. Um exemplo de componente mecânico sujeito a fadiga multiaxial quando em serviço são os eixos virabrequim de unidades geradoras de plantas termoelétricas. Usualmente projetados segundo o critério de Findley, falhas recentes de eixos virabrequim ocorridas no parque termoelétrico nacional, tem provocado o questionamento da eficiência de tal critério. Desta forma, o presente estudo teve como objetivo analisar a aplicabilidade de seis modelos (Papadopoulos, Findley, Matake, McDiarmid, Carpinteri e Spagnoli e Liu e Mahadevan) de fadiga multiaxial de alto ciclo, baseados no plano crítico, para prever a falha de eixos virabrequim de unidades geradoras. Para aplicação dos modelos, adotaram-se diferentes parâmetros de carregamento (tensão média e defasagem de aplicação das tensões normais e cisalhantes) e propriedades de material (resistência à fadiga), partindo de valores encontrados na literatura. Observou-se uma divergência entre os resultados de cada modelo estudado, sendo uns mais conservadores do que os outros, em função do carregamento e propriedades do material. Entretanto, o modelo de Papadopoulos, com base na facilidade de aplicação e sensibilidade de previsão da falha, mostrou-se mais adequado. / [en] The fatigue failure prediction becomes critical under multiaxial loading conditions, since the complexity of the stress state requires analysis based on models more advanced than those adopted for uniaxial loads. In this context, some criteria were developed in an attempt to predict the failure of components subjected to multiaxial cyclic loads. An example of mechanical component subject to multiaxial fatigue is the crankshaft of thermoelectric plants. It is usually projected according to the Findley criterion. However, recent failures of crankshafts occurring in the national thermoelectric park, put on doubt the efficiency of such criterion. In this way, the present study aimed to analyze the applicability of six models (Papadopoulos, Findley, Matake, McDiarmid, Carpinteri e Spagnoli and Liu e Mahadevan) of high cycle multiaxial fatigue, based on the critical plane, to predict failure on crankshaft of generating units. For the models application, different loading parameters (medium stress and out-of-phase stresses) and material properties (fatigue limit) were adopted, starting from values found in the literature. A divergence between the results of each model was observed, some of them were more conservative than the others, depending on the loading and material s properties. However, the Papadopoulos model, based on easy application and failure prediction sensitivity, proved to be more suitable than the others.

Les liquides complexes sont des matériaux très prometteurs pour réaliser la conversion bon marché et à grande échelle d’énergie thermique en énergie électrique, dans un contexte de réchauffement climatique et de maîtrise de la consommation d’énergie. Nous montrons qu’en présence d’un couple redox, les cellules thermogalvaniques à base de liquides ioniques (NEA et EMIMTFSI) présentent des propriétés remarquables tels des coefficients Seebeck de plus de 5 mV/K (Eu³⁺/Eu²⁺ dans l’EMIMTFSI). De même, ces travaux présentent l’utilisation de ferrofluides, solutions colloïdales (aqueuses ou à base de solvants organiques) de nanoparticules magnétiques (maghémite), pour accroître le coefficient Seebeck et le courant extractible de générateurs thermoélectriques liquides. Les phénomènes réversibles d’adsorption des nanoparticules sur la surface des électrodes jouent également un rôle important sur les propriétés thermoélectriques de ces solutions, et sont modifiés par l’application de champs magnétiques homogènes parallèles ou perpendiculaires au gradient de température.En l’absence d’un couple redox, les liquides ioniques peuvent être utilisés pour fabriquer des supercondensateurs à charge thermique. Ces derniers exploitent les modifications avec la température des double couches électriques aux interfaces liquide/électrode. Nous avons étudié ici ces modifications de double couches dans l’EMIMBF4 par simulations numériques de Monte-Carlo. Les résultats démontrent un accroissement conséquent des propriétés thermoélectriques lors de la dilution du liquide ionique dans un solvant organique, l’acétonitrile, en accord qualitatif avec les résultats expérimentaux. / Complex liquids are promising material for low cost and wide scale conversion of thermal energy to electric energy, within a context of global warming and control of the energy consumption.In this work we showed that with a redox couple, ionic liquid (EAN and EMIMTFSI) based thermogalvanic cells present remarkable thermoelectric properties such as the Seebeck coefficient over 5 mV/K (Eu³⁺/Eu²⁺ in EMIMTFSI). Moreover, we demonstrated for the first time that ferrofluids, colloidal solutions (aqueous or organic solvent based) of magnetic nanoparticles (maghemite), can be used to increase both the Seebeck coefficient and the electric current in liquid thermoelectric generators through unknown physical processes. The importance of reversible adsorption phenomena of the nanoparticles on the electrodes’ surface for the thermoelectric properties of these solutions was revealed. That can be further modified by a homogeneous magnetic field applied perpendicular or parallel to the temperature gradient. Without a redox couple, ionic liquids can be used to build thermally chargeable supercapacitors. They take advantage of temperature dependent electrical double-layer formation at liquid/electrode interfaces. Here, we studied these double-layer modifications in EMIMBF4/platinum through Monte-Carlo simulations. The results show substantial modifications in the thermoelectric properties when the ionic liquid is diluted in an organic solvent, acetonitrile. These results are qualitatively consistent with experimental measurements.

Dans ce manuscrit, un travail multidisciplinaire, de la synthèse de précurseurs métalliques à la caractérisation des matériaux est présenté. La première porte sur l’élaboration de poudres d’oxyde TiO2 dopé Nb5+ et d’oxydes mixtes SnO2-TiO2 dopé Nb5+ par une approche Sol-Gel. Leur mise en forme sous forme de pastille par une méthode moderne de frittage flash (SPS) a permis d’étudier leurs propriétés physiques vibrationnelles et thermoélectriques. La deuxième partie de cette étude présente l’élaboration de nouveaux précurseurs d’étain et de tantale adaptés au procédé de dépôt de couches minces par DLI-MOCVD. Afin de répondre aux exigences de ce procédé, des dérivés moléculaires à base de ligand beta-aminoalcool fluoré ou pas ont été élaborées. Les complexes métalliques ont ensuite été entièrement caractérisés à l’état solide et en solution. Le bon comportement thermique (stabilité et volatilité) de certains de ces composés ont conduit à l’élaboration et à la caractérisation de couches minces de SnO2 et SnO2:F / In this manuscript, a multidisciplinary work, from the synthesis of metal precursors to the characterization of materials, is presented. The first concerns the development of Nb5+ doped TiO2 oxide powders and Nb5+ doped SnO2-TiO2 mixed oxides by a Sol-Gel approach. Their shaping into a pellet form by a modern flash sintering method (SPS) made it possible to study their physical, vibrational and thermoelectric properties. The second part of this study presents the development of new tin and tantalum precursors adapted to the DLI-MOCVD thin film deposition process. In order to meet the requirements of this process, molecular derivatives based on fluorinated or non-fluorinated beta-aminoalcohol ligand have been developed. The metal complexes were then fully characterized in solid state and in solution. The good thermal behaviour (stability and volatility) of some of these compounds has led to the development and characterization of thin layers of SnO2 and SnO2:F

Les câbles métalliques utilisés pour le renforcement des pneumatiques sont obtenus par assemblage de fils fins produits par tréfilage d’un fil d’acier perlitique à teneur en carbone proche de la composition eutectoïde. La mise en forme par tréfilage a pour but, d’une part de donner au fil son diamètre final et, d’autre part de l’écrouir et lui conférer une très haute résistance mécanique (3500 MPa environ pour des fils de diamètre de 200 µm environ). L’objectif actuel est de porter cette résistance à un niveau proche de 5000 MPa afin d’abaisser la quantité d’acier de renfort et de diminuer ainsi le poids et le coût des pneumatiques. Toutefois l’obtention de fils à ultra-haute résistance (5000 MPa) se voit confronter à deux obstacles majeurs. En effet, le renforcement de l’acier au cours de l’étape de tréfilage engendre des évolutions microstructurales et mécaniques très importantes qui provoquent l’apparition d’une fragilisation des fils. Ce phénomène est considéré comme le seuil de tréfilabilité au-delà duquel le fil ne peut plus être renforcé par écrouissage. Au-delà de cette fragilisation prématurée du fil, un phénomène de vieillissement post-tréfilage provoque lui aussi une évolution de la microstructure et une perte de la ductilité au cours du temps à température ambiante ou encore suite à des traitements thermiques basse température (< 200°C). Cette instabilité des fils dans le temps peut être fortement pénalisante pour leur mise en assemblage en vue d’obtenir les renforts métalliques puisqu’elle est responsable de nombreuses ruptures des fils. L’objectif de ce travail de thèse a consisté alors à contribuer à la définition des évolutions microstructurales, à l’origine des variations des propriétés mécaniques qui apparaissent au cours de l’écrouissage et du vieillissement post-tréfilage. Pour cela, une approche expérimentale originale reposant sur l’utilisation combinée de plusieurs techniques de caractérisation globales et indirectes (pouvoir thermoélectrique, résistivité électrique, spectroscopie mécanique, calorimétrie…), couplée à des analyses en sonde atomique tomographique et à des essais de traction, a été mise en place dans l’idée de fournir un faisceau d’éléments permettant de proposer un scénario pour interpréter les différentes évolutions microstructurales en question. Il a ainsi pu être mis en évidence que l’étape de tréfilage provoquait la dissolution de la cémentite induisant la sursaturation de la ferrite en carbone. Cette microstructure fortement hors équilibre suite à la déformation, revient alors à un état thermodynamiquement plus stable au cours du vieillissement post-tréfilage à travers trois mécanismes différents : la ségrégation des atomes de carbone sur les défauts microstructuraux et la précipitation de carbures intermédiaires métastables suivie de leur transformation en cémentite. / Steelcords are produced by assembling cold-drawn pearlitic steel wires with a composition close to the eutectoid one. The cold-drawing step has two goals: it provides the final shape of the wire and its very high mechanical resistance (about 3500 MPa for wires with a diameter of 200 µm). Nowadays, the industrial target aims at achieving a mechanical resistance of about 5000 MPa in order to lower the quantity of steelcord introduced into tires so decreasing their weight and their cost. However, there are two major obstacles to obtaining these ultra-high strength wires. Indeed, the steel reinforcement during cold-drawing induces significant microstructural and mechanical evolutions, which embrittle the wires. This phenomenon is considered as the limit of drawability beyond which wires cannot be plastically deformed anymore. In addition to that, post-drawing ageing can also induce a microstructural evolution and a loss of ductility due to storage at room temperature or during heat treatments at low temperatures (< 200°C). This instability of the wires microstructure can be very damaging for the assembly step leading to wire breakage. The aim of this work was to contribute to the assessment of the microstructural evolution responsible for the variations of mechanical properties that appear during drawing and post-drawing ageing. To achieve this goal, an original experimental approach combining global and indirect characterization techniques (thermoelectric power, electrical resistivity, mechanical spectroscopy, calorimetry…) with Atom Probe Tomography analyses has been set up in order to provide a range of evidences that converge towards a unique scenario to interpret the different microstructural evolution. It was thus shown that cold-drawing leads to cementite dissolution inducing over saturation of ferrite in carbon atoms. This non-equilibrium microstructure tends to return to a more stable state during post-drawing ageing through three different ageing mechanisms: the segregation of carbon atoms on microstructural defects, the precipitation of secondary carbides and their transformation in cementite.

Transition Metal (TM) silicides are potential materials for different high temperature applications due to their high melting points and chemical stability at elevated temperatures. In the present work, the possible use of Gr (VIB) disilicides: MoSi2 and CrSi2 for high temperature structural application and thermopower generation respectively are investigated. Literature reports on MoSi2 indicate this material to have excellent mechanical and thermal behaviors at temperatures greater than 1273 K. The major problems limiting its use are the low temperature brittleness and oxidation at intermediate temperatures and form the scope of this work. Also, CrSi2 is reported to be a narrow band gap semiconductor. Its feasibility as a thermoelectric material for power generation is investigated. The first chapter briefly summarizes the literature on MoSi2 and CrSi2 relevant to structural and thermoelectric applications respectively. Based on the available literature, the scope of further work is discussed. The second chapter describes the methods of synthesis employed for these materials and the characterization techniques adopted. Some experimental setups like thermal conductivity and hot pressing unit that were fabricated as part of the work are described in detail. The thermal conductivity apparatus is based on the principle of parallel heat flow technique. It allows accurate measurement of K and S in the temperature range 300-700 K. The induction based hot-pressing unit allows compaction of polycrystalline powders to near theoretical densities thereby allowing quantitative evaluation of the physical properties. In the third chapter, an understanding of ductility/brittleness based of electron charge density distribution is attempted. The electron charge density in Tin and simple metals (BCC and FCC) is analyzed using Bader’s Atoms in Molecule (AIM) theory. Also the relevant surface and dislocation energies in these materials are calculated according to the Rice Model. It is found that the electron densities at the critical points correlate in a simple way with the relevant stacking fault and surface energetics. Based on these results, a ductility parameter (DM odel) based on electron charge distribution, to predict the effects of chemical substitutions on ductility/brittleness in materials is proposed. In the fourth chapter, possible elements to impart ductility in MoSi2 are identified based on the DM odel values. Calculations indicate, Nb, Ta, Al, Mg and Ga to be suitable candidates for improving ductility in MoSi2. Also oxidation studies based on present experiments and reported literature data reveal, Al to improve the intermediate temperature (773-873 K) oxidation behavior. Thus to simultaneously improve the low temperature ductility and oxidation resistance, Nb and Al were identified as suitable candidates. In the fifth chapter, the experimental data of Nb and Al co-substituted MoSi2 samples are reported. Oxidation studies carried out by thermogravimetry show improved oxidation resistance in Nb and Al co-substituted samples compared to pure MoSi2 in the temperature range of 773-873 K. Mechanical characterization was carried out for (Mo0.99Nb0.01)(Si0.96Al0.04)2 co-substituted composition. Compression testing at room temperature show plastic deformation at low strain rates (10−3 /sec). Indentation experiments show a reduction in the hardness and stiffness compared to pure MoSi2. There is also an increase in the fracture toughness (K1C ) value with the fracture modes being predominantly transgranular. The sixth chapter describes the structural, thermal and transport properties of CrSi2. Structural refinement was carried out by Rietveld method and the positional, thermal parameters and occupancy were fixed. Thermo-gravimetric analysis shows oxidation resistance in powdered samples upto 1000 K. Thermal expansion (α) studies reveal anisotropy in the α values with an unusual decrease in the average αV values between 500 and 600 K. Measurements of electrical resistivity and seebeck coefficient indicate a degenerate semiconducting behavior. Electronic band structure calculations indicate a narrow indirect band gap (EG) material with EG~0.35 eV. Thermal conductivity (K) measurements show a decrease in K value with increasing temperature. Calculation of the thermoelectric figure of merit (ZT) show a maximum value of 0.18 at 800 K for the temperature range studied. Based on an analysis of the experimental and theoretical results, it is identified that further improvements in ZT of CrSi2 may be possible by reducing the lattice thermal conductivity and optimization of the carrier concentration. In chapter seven, the effect of particle size on ZT of CrSi2 is studied. Nano powders of CrSi2 were prepared by mechanical milling. Contamination is found to be a major problem during milling and the different milling parameters (milling speed, atmosphere, dispersant etc) were optimized to minimize contamination. The milled powders were further hot pressed to achieve high densities in a short duration thereby minimizing the grain growth. It is observed that the lattice thermal conductivity is reduced significantly with decreasing grain size. Measurements of ZT show a maximum value of 0.20 in the milled sample compared to 0.14 in arc melted CrSi2 at 600 K. In chapter eight the effect of chemical substitutions on ZT of CrSi2 is studied. Mn substitutions in Cr site were carried out to study the effect of atomic mass on lattice thermal conductivity (KP ). Al substitutions in Si site were carried out to tune the Fermi level. Results of Mn substitution show a large decrease in KP but also a reduction in the thermoelectric power factor (S2σ). The maximum ZT observed in the Mn substituted samples was 0.12 at 600 K. Al substitution results in an increase in the thermoelectric power factor and a subsequent increase in ZT. The maximum ZT observed was 0.27 at 700 K for 10% substitution of Al in Si site. The work reported in the thesis has been carried out by the candidate as a part of the Ph.D. training programme at Materials Research Centre, Indian Institute of Science, Bangalore, India. He hopes that this work would constitute a worthwhile contribution towards (a) basic understanding of ductility/brittleness in materials and understanding the effects of chemical substitutions, (b) Suitability of chemically substituted MoSi2 to overcome the problems of low temperature brittleness and oxidation. (c) Development of CrSi2 as a high temperature thermoelectric material.

Today there is a great deal of interest in the development of gas sensors for applications like air pollution monitoring, indoor environment control, detection of harmful gases in mines etc. Based on different sensing principles, a large variety of sensors such as semiconductor gas sensors, thermoelectric gas sensors, optical sensors and thermal conductivity sensors have been developed. The present thesis reports a detailed account of a novel method followed for the design and development of a thermoelectric gas sensor for sensing of Volatile Organic Compounds. Thermoelectric effect is one of the highly reliable and important working principles that is widely being put into practical applications. The thermoelectric property of semiconducting tin oxide film has been utilized in the sensor that has been developed. The thermoelectric property of semiconducting tin oxide film has been utilized in the sensor. The deposition parameters for sputtering of tin oxide film have been optimized to obtain a high seebeck coefficient. A test set-up to characterize the deposited films for their thermoelectric property has been designed and developed. A novel method of increasing the seebeck coefficient of tin oxide films has been successfully implemented. Thin films of chromium, copper and silver were used for this purpose. Deposition of the semiconducting oxide on strips of metal films has led to a noticeable increase in the seebeck coefficient of the oxide film without significantly affecting its thermal conductivity. The next part of our work involved development of a gas sensor using this thermoelectric film. These sensors were further tested for their response to volatile organic compounds. The sensor showed significant sensitivity to the test gases at relatively low temperatures. In addition to this, the developed sensor is also selective to acetone gas.

With the advancements in the field of wireless sensor networks (WSNs), more and more applications require the sensor nodes to have long lifetime. Energy harvesting sources, e.g. thermoelectric generators (TEGs), can be used to increase the lifetime and capability of the WSNs. Integration of energy harvesters into sensor nodes of WSNs can realize self powered systems, providing the possibility for maintenance free WSNs. TEGs can convert the existing temperature differences into electricity. The efficiency of TEGs is directly related to the dimensionless figure of merit (ZT) of materials, which is given as ZT=σS^2 T/k, where σ is the electrical conductivity, S is the Seebeck coefficient, k is the thermal conductivity, T is the temperature and σS^2 is the power factor. Traditional thermoelectric (TE) materials are based on inorganic materials, of which the thermal conductivity is high. Over the past decade, the use of nanostructuring technology, e.g. superlattice, could decrease the thermal conductivity in order to enhance the efficiency of TE materials. However, the high cost and the rigidity of inorganic TE materials are limiting factors. As alternatives, polymer based materials have become the research focus due to their intrinsic low thermal conductivity, high flexibility and high electrical conductivity. Moreover, polymer based materials could be fabricated in solution form, giving the possibility for employing printing techniques hence a decrease in the production cost. Unlike the typical approach, in which secondary dopants are added into PEDOT:PSS solutions to modify the power factor of polymer films, this thesis is focused on a more efficient method to improve TE properties. This thesis demonstrates for the first time that post treatment of PEDOT:PSS films with the secondary dopant DMSO as the medium results in a much larger power factor than the traditional addition method. The post treatment method also avoids the usually required mixing step involved in the addition method. Different solvents were selected to discuss the impact factors in the modification of the power factor by this post treatment approach. The post treatment of PEDOT:PSS films was then extended to utilize a green solvent EMIMBF_4 (an ionic liquid) as the medium. EMIMBF_4 is found to exchange ions with PEDOT:PSS films. As a result, the EMIM^+ cations remain in the films and reduce the oxidation level of PEDOT chains, which affects the Seebeck coefficient and the electrical conductivity. Furthermore, TE materials based on hybrid composites with polymer as the matrix and Te nanostructures as the nanoinclusions were investigated. This thesis successfully developed a green synthesis method to obtain Te nanostructures, in which a non toxic reductant and a non toxic Te sources were used. Well controlled Te nanostructures including nanorods, nanowires and nanotubes were synthesized by wet chemical and hydrothermal synthesis. Those as synthesized Te nanowires were then integrated into PEDOT:PSS solution for composite films fabrication. A high Seebeck coefficient up to 200 μV/K was observed in the composite film. / Mit den Weiterentwicklungen der Drahtlosen Sensornetzwerke (engl. WSN, wireless sensor networks) stellen immer mehr Anwendungen die Forderung einer langen Lebensdauer der Sensorknoten. Energiegewinnungssysteme (engl. Energy Harvesters) wie z.B. thermoelektrische Generatoren (TEGs) können genutzt werden, um die Lebensdauer und Leistungsfähigkeit der WSN zu steigern. Mit der Integration von Energy Harvesters können WSN ohne äußere Stromversorgung realisiert und somit die Möglichkeit zur Wartungsfreiheit geschaffen werden. TEGs liefern Energie durch die Umwandlung einer Temperaturdifferenz in Elektrizität. Die Effektivität der TEG ist direkt verbunden mit der Material-Kennzahl ZT und ist gegeben durch ZT=σS^2 T/k, wobei σ die elektrische Leitfähigkeit ist, S der Seebeck Koeffizient, k die thermische Leifähigkeit, T die Temperatur und σS^2 der Leistungsfaktor. Herkömmliche thermoelektrische (TE) Materialien basieren auf anorganischen Materialien, von denen die thermische Leitfähigkeit hoch ist. Im Laufe des letzten Jahrzehnts konnte durch den Einsatz der Nanostrukturierung die thermische Leitfähigkeit verringern werden um damit die Effizienz von TE-Materialien zu steigern. Die Steifigkeit dieser Materialien ist ein anderer Aspekt. Als Alternative für anorganische TE Materialien sind Polymer basierte TE Materialien zum Fokus der Forschung geworden aufgrund einer intrinsisch niedrigen thermischen Leitfähigkeit, hohen Flexibilität und hohen elektrischen Leitfähigkeit. Des Weiteren können diese Polymere in gelöster Form verarbeitet werden, was die Möglichkeit für den Einsatz von Drucktechnologien und damit geringeren Produktionskosten gibt. Anders als der herkömmliche Ansatz den Leistungsfaktor der Polymerfilme durch die Ergänzung von sekundären Dotanten in PEDOT:PSS Lösungen zu verändern, wurde in dieser Arbeit eine effizientere Methode zur Verbesserung der TE Eigenschaften gesucht. In dieser Arbeit wird zum ersten Mal gezeigt, dass die Nachbehandlung von PEDOT:PSS Schichten mit sekundären Dotanten Dimethylsulfoxid (DMSO) als Medium der Nachbehandlung zu einem viel höheren Leistungsfaktor führt als bei der Zugabemethode und außerdem die sonst erforderliche Mischprocedur vermeidet. Es wurden verschiedene Lösungsmittel ausgewählt um die Einflussfaktoren bei der Modifikation des Leistungsfaktors durch die Nachbehandlung von Polymerschichten zu diskutieren. Die Nachbehandlung von PEDOT:PSS Schichten wurde nachfolgend erweitert um das umweltfreundliche Lösungsmittel EMIMBF4 (eine ionische Flüssigkeit) als das Medium einzusetzen. EMIMBF4 ist bekannt für den Austausch von Ionen mit PEDOT:PSS Schichten, so dass EMIM Kationen in der Schicht verbleiben, die Oxidationsstufe der PEDOT-Ketten senken und damit den Seebeck-Koeffizient und die elektrische Leitfähigkeit beeinflussen. Des Weiteren konzentriert sich diese Arbeit auf TE Materialien basierend auf Kompositen aus Polymeren mit Nanoeinlagerungen. Erfolgreiche Syntheseansätze wurden für Tellur-Nanostrukturen entwickelt, bei denen keine giftigen Reduktionsmittel und keine giftigen Tellur-Quellen zur Verwendung kamen. Es erfolgte die Erzeugung von kontrollierten Tellur-Nanostrukturen, einschließlich Nanostäben, Nanodrähten und Nanoröhren, mit nass-chemischer und hydrothermaler Synthese. Die so hergestellten Nanodrähte wurden dann in PEDOT:PSS Lösungen integriert für die Herstellung von Komposite-Schichten. Dabei konnte ein hoher Seebeck-Koeffizienten, bis zu 200 μV/K, festgestellt werden.