Multilevel inverters have advantages over two-level inverters such as reduced THD, ability to operate at low switching frequencies, reduced switching losses etc. Moreover, higher voltage levels can be handled with devices of lower voltage rating. The main disadvantage with the multilevel configurations compared to the two-level inverter configuration is the increase in the number of power devices required and the circuit complexity, which necessitates complex control schemes that add to the cost. Also, the reliability of the converters comes down as the number of devices increases. Reduction in complexity and modularity are desirable characteristics for the multilevel inverters. Open-end winding Induction Motor (IM) drive configurations are shown to have advantages over the motor drive schemes with isolated neutral. The DC-link requirement in case of open-end winding structures comes down to half the voltage rating of the conventional NPC inverters. The DC- link requirement in case of open-end winding structures comes down to half compared to that of the conventional NPC inverters. The number of switching states is higher in the case of open-end winding configuration compared to multiplicity of switching states of conventional NPC inverters, which gives a control flexibility that can be used for optimizing the hardware requirements. Taking advantage of the flexibility given by open-end winding configuration, this thesis proposes schemes which have reduced power circuit complexity. Non-sinusoidal voltage fed IM drives suffer from the problems related to the common mode voltage (CMV) generated by the inverters. This CMV causes bearing currents and shaft voltages which in turn cause increased conducted EMI, ground loop currents and premature bearing failure. A three-level scheme was proposed for an open-end winding Induction machine in the literature, which completely eliminate the CMV variation from the pole voltages as well as the phase voltages. This configuration uses 24 controlled switches and two isolated DC-sources. In this thesis, three-level inverter schemes with CMV elimination and reduced power device count for an open-end winding IM drive are proposed. The first scheme gets the reduction in switch count by sharing the top inverter of the three-level scheme and the second scheme achieves the same by sharing the bottom inverter. This way, the number of controlled switches comes down to 18 from 24. Another problem with multilevel inverters is the large number of isolated DC-sources required to achieve the multilevel inversion. Reducing the number of isolated supplies and using capacitors to split the voltage levels poses the problem of capacitor voltage balancing. A four-level inverter with both CMV elimination and capacitor voltage balancing for an open-end winding IM drive is proposed in this thesis. The motor is fed by two four-level inverters from both the sides. A closed loop capacitor voltage balancing scheme is implemented and the redundancies in the switching states are used for achieving the capacitor voltage balancing and thereby reducing the total number of DC-link to two. The control scheme is independent of the load power factor and maintains the balance in the entire modulation range. A five-level inverter scheme is proposed for an open-end winding IM drive in this thesis. It requires only two isolated DC-sources to achieve the five-level inversion. The motor is fed by one NPC three-level inverter from one side and a two-level inverter from the other. The inverters on either side share the DC-sources. Common mode voltage in the phases are made zero in an average sense using sine-triangle modulation in the proposed scheme so that the common mode currents through the phases are suppressed. The maximum fundamental voltage that can be obtained at the phase is limited to 0.5Vdc. DC-link requirement of the inverter scheme is half of that of conventional five-level inverter scheme because of the open-end winding structure. The two-level inverter, which should withstand half the DC-link voltage, is always in square wave operation and hence the switching losses are very less. All the schemes are simulated extensively in MATLAB/Simulink and experimentally verified on laboratory prototypes under V/f control. TI Motor control DSP and Xilinx CPLD/FPGA are used for generation of the PWM signals for the schemes. The inverters are switched at around 1.25 kHz to keep the switching losses low. Due to laboratory constraints, the experimental verification is done on low power prototypes. Nonetheless, the generality of the schemes allow them to be used for medium voltage high power applications.

Multilevel voltage source inverters have been receiving more and more attention from the industry and academia as a choice for high voltage and high power applications. The high voltage multilevel inverters can be constructed with existing low voltage semiconductor switches, which already have a mature technology for handling low voltages, thus improving the reliability of the overall inverter system. These multilevel inverters generate the output voltage in the form of multi-stepped waveform with smaller amplitude. This will result in less dv/dt at the motor inputs and electromagnetic interference (EMI) caused by switching is considerably less. Because of the multi-stepped waveform, the instantaneous error in the output voltage will be always less compared to the conventional two-level inverter output voltage. It will reduce the unwanted harmonic content in the output voltage, which will enable to switch the inverter at lower frequencies. Many interesting multi level inverter topologies are proposed by various research groups across the world from industry and academic institutions. But apart from the conventional 3-level NPC and H-bridge topology, others are not yet highly preferred for general high power drives applications. In this respect, two different five-level inverter topologies and one three-level inverter topology for high power induction motor drive applications are proposed in this work. Existing knowledge from published literature shows that, the three-level voltage space vector diagram can be generated for an open-end winding induction motor by feeding the motor phase windings with two two-level inverters from both sides. In such a configuration, each inverter is capable of assuming 8 switching states independent of the other. Therefore a total of 64 switching combinations are possible, whereas the conventional NPC inverter have 27 possible switching combinations. The main drawback for this configuration is that, it requires a harmonic filter or isolated voltage source to suppress the common mode currents through the motor phase winding. In general, the harmonic filters are not desirable because, it is expensive and bulky in nature. Some topologies have been presented, in the past, to suppress the common mode voltage on the motor phase windings when the both inverters are fed with a single voltage source. But these schemes under utilize the dc-link voltage or use the extra power circuit. The scheme presented in chapter-3 eliminates the requirement of harmonic filter or isolated voltage source to block the common mode current in the motor phase windings. Both the two-level inverters, in this scheme, are fed with the same voltage source with a magnitude of Vdc/2 where Vdc is the voltage magnitude requires for the NPC three-level inverter. In this scheme, the identical voltage profile winding coils (pole pair winding coils), in the four pole induction motor, are disconnected electrically and reconnected in two star groups. The isolated neutrals, provided by the two star groups, will not allow the triplen currents to flow in the motor phase windings. To apply identical fundamental voltage on disconnected pole pair winding, decoupled space vector PWM is used. This PWM technique eliminates the first center band harmonics thereby it will allow the inverters to operate at lower switching frequency. This scheme doesn’t require any additional power circuit to block the triplen currents and also it will not underutilize the dc-bus voltage. A five-level inverter topology for four pole induction motor is presented in chapter-3. In this topology, the disconnected pole pair winding coils are effectively utilized to generate a five-level voltage space vector diagram for a four pole induction motor. The disconnected pole pair winding coils are fed from both sides with conventional two-level inverters. Thereby the problems like capacitor voltage balancing issues are completely eliminated. Three isolated voltage sources, with a voltage magnitude of Vdc/4, are used to block the triplen current in the motor phase windings. This scheme is also capable of generating 61 space vector locations similar to conventional NPC five-level inverter. However, this scheme has 1000 switching combinations to realize 61 space vector locations whereas the NPC five-level inverter has 125 switching combinations. In case of any switch failure, using the switching state redundancy, the proposed topology can be operated as a three-level inverter in lower modulation index. But this topology requires six additional bi-directional switches with a maximum voltage blocking capacity of Vdc/8. However, it doesn’t require any complicated control algorithm to generate the gating pulses for bidirectional switches. The above presented two schemes don’t require any special design modification for the induction machine. Although the schemes are presented for four pole induction motor, this technique can be easily extend to the induction motor with more than four poles and thereby the number of voltage levels on the phase winding can be further increased. An alternate five-level inverter topology for an open-end winding induction motor is presented in chapter-4. This topology doesn’t require to disconnect the pole pair winding coils like in the previous propositions. The open-end winding induction motor is fed from one end with a two-level inverter in series with a capacitor fed H-bridge cell, while the other end is connected to a conventional two-level inverter to get a five voltage levels on the motor phase windings. This scheme is also capable of generating a voltage space vector diagram identical to that of a conventional five-level inverter. A total of 2744 switching combinations are possible to generate the 61 space vector locations. With such huge number switching state redundancies, it is possible to balance the H-bridge capacitor voltage for full modulation range. In addition to that, the proposed topology eliminates eighteen clamping diode having different voltage ratings compared to the NPC inverter. The proposed topology can be operated as a three-level inverter for full modulation range, in case of any switch failure in the capacitor fed H-bridge cell. All the proposed topologies are experimentally verified on a 5 h.p. four pole induction motor using V/f control. The PWM signals for the inverters are generated using the TMS320F2812 and GAL22V10B/SPARTAN XC3S200 FPGA platforms. Though the proposed inverter topologies are suggested for high-voltage and high-power industrial IM drive applications, due to laboratory constraints the experimental results are taken on the 5h.p prototypes. But all the proposed schemes are general in nature and can be easily implemented for high-voltage high-power drive applications with appropriate device ratings.

This diploma thesis deals with the possibility of using a concentrated winding in an induction motor and the use of copper bars in a rotor cage. The first part of the thesis explains the basic theoretical knowledge of the operation and principle of the induction machine. In this theoretical part we will learn what is actually a concentrated winding and how it is placed on the stator. The second part is focused on the analytical design of the machine with classical distributed winding and with concentrated winding. The third theoretical part is an introduction to the issue of influencing the motor harmonics. The last final part of the thesis shows differences in operational properties of designed machines.

Multilevel inverter technology has emerged recently as a very important alternative in the area of high-power medium-voltage energy control. Voltage operation above semiconductor device limits, lower common mode voltages, near sinusoidal outputs together with small dv/dt’s, are some of the characteristics that have made this power converters popular for industry and modern research. However, the existing solutions suffer from some inherent drawbacks like common mode voltage problem, DC-link capacitor voltage fluctuation etc. Cascaded multi-level inverter with open-end winding induction motor structure promises significant improvements for high power medium-voltage applications. This dissertation investigates such cascaded multi-level inverters for open-end winding induction motor drive with reduced switch count. Similar to the conventional two-level inverters, other multi-level inverters with PWM control generate alternating common mode voltage (CMV). The alternating common mode voltage coupled through the parasitic capacitors in the machine and results in excessive bearing current and shaft voltage. The unwanted shaft voltage may cross the limit of insulation breakdown voltage and cause motor failure. This alternating common mode voltage adds to the total leakage current through ground conductor and acts as a source of conducted EMI which can interfere with other electronic equipments around. As the number of level increase in the inverter, different voltage levels are made available by using DC-link capacitor banks, instead of using different isolated power supplies. The intermediate-circuit capacitor voltages which are not directly supplied by the power sources are inherently unstable and require a suitable control method for converter operation, preferably without influence on the load power factor. Apart from normal operation, the sudden fault conditions may occur in the system and it is necessary to implement the control strategy considering this condition also. A five-level inverter topology with cascaded power circuit structure is proposed in this dissertation with the strategy to eliminate the common mode voltage and also to maintain the balance in the DC-link capacitor voltages. The proposed scheme is based on a dual five-level inverter for open-end winding induction motor. The principle achievement of this work is the reduction of power circuit complexity in the five-level inverter compared to a previously proposed five-level inverter structure for open-end winding IM drive with common mode voltage elimination. The reduction in the number of power switching devices is achieved by sharing the two two-level inverters for both the inverter structures. The resultant inverter structure can produce a nine-level voltage vector structure with the presence of alternating common mode voltage. The inverter structure is formed by cascading conventional two-level inverters together with NPC three-level inverters. Thus it offers modular and simpler power bus structure. As the power circuit is realised by cascading conventional two-level and NPC three-level inverters the number of power diodes requirements also reduced compared to the conventional NPC five-level inverters. The present proposed structure is implemented for the open-end winding induction motor and the power circuit offers more number of switching state redundancies compared to any conventional five-level inverter. The inverter structure required half the DC-link voltage compared to the DC-link voltage required for the conventional five-level inverter structure for induction motor drive and this reduces the voltage stress on the individual power devices. The common mode voltage is eliminated by selecting only the switching states which do not generate any common mode voltage in pole voltages hence there will be no common mode voltage at the motor phase also. The technique of using the switching state selection for the common mode voltage elimination, cancels out the requirement of the filter for the same purpose. As the inverter output is achieved without the presence of common mode voltage, the dual inverter can be fed from the common DC-link sources, without generating any zero sequence current. Hence the proposed dual five-level inverter structure requires only four isolated DC supplies. The multi-level inverters supplied by single power supply, have inherent unbalance in the DC-link capacitor voltages. This unbalance in the DC-link capacitor voltages causes lower order harmonics at the inverter output, resulting in torque pulsation and increased voltage stress on the power switching devices. A five-level inverter with reduced power circuit complexity is proposed to achieve the dual task of eliminating common mode voltage and DC-link capacitor voltage balancing. The method includes the analysis of current through the DC-link capacitors, depending on the switching state selections. The conditions to maintain all the four DC-link capacitor voltages are analysed. In an ideal condition when there is no fault in the power circuit the balance in the capacitor voltages can be maintained by selecting switching states in consecutive intervals, which have opposite effect on the capacitor voltages. This is called the open loop control of DC-link capacitor voltage balancing, since the capacitor voltages are not sensed during the selection of the switching states. The switching states with zero common mode voltages are selected for the purpose of keeping the capacitor voltages in balanced condition during no fault condition. The use of any extra hardware is avoided. The proposed open loop control of DC-link capacitor voltage balancing is capable of keeping the DC-link capacitor voltages equal in the entire modulation region irrespective of the load powerfactor. The problem with the proposed open loop control strategy is that, it can not take any corrective action if there is any initial unbalance in the capacitor voltages or if any unbalance occurs in the capacitor voltages during operation of the circuit,. To get the corrective action in the capacitor voltages due occurrence of any fault in the circuit, the strategy is further improved and a closed loop control strategy for the DC-link capacitor voltages is established. All the possible fault conditions in the four capacitors are identified and the available switching states are effectively used for the corrective action in each fault condition. The strategy is implemented such a way that the voltage balancing can be achieved without affecting the output fundamental voltage. The proposed five-level inverter structure presented in this thesis is based on a previous work, where a five-level inverter structure is proposed for the open-end winding induction motor. In that previous work 48 switches are used for the realization of the power circuit. It is observed that all the available switching states in this previous work are not used for any of the performance requirement of CMV elimination or DC-link voltage balancing. So, in this proposed work, the power circuit is optimized by reducing some of the switches, keeping the performance of the inverter same as the power circuit proposed in the previous work. The five-level inverter proposed in this thesis used 36 switches and the number of switching states is also reduced. But, the available switching states are sufficient for the CMV elimination and DC-link capacitor voltage balancing. The advantage of the modular circuit structure of this proposed five-level inverter is further investigated and the inverter structure is modified to a seven-level inverter structure for the open end winding induction motor. The proposed power circuit of the seven-level inverter uses only 48 switches, which is less compared to any seven-level inverter structure for the open end winding induction motor with common mode voltage elimination. The power circuit is reduced by sharing four two-level inverters to both the individual seven-level inverters in both the sides of the of the open end winding induction motor. The cascaded structure eliminates the necessity of the power diodes as required by the conventional NPC multilevel inverters. The proposed seven-level inverter is capable of producing a thirteen-level voltage vector hexagonal structure with the presence of common mode voltage. The common mode voltage elimination is achieved by selecting only the switching states with zero common mode voltage from both the inverters and the combined inverter structure produce a seven-level voltage vector structure with zero common mode voltage. The switching frequency is also reduced for the seven-level inverter compared to the proposed five-level inverter. The advantage of this kind of power circuit structure is that the number of power diode requirement is same in both five-level and seven-level inverters. Since there is no common mode voltage in the output voltages, the dual seven-level inverter structure can be implemented with the common DC-link voltage sources for both the sides. Six isolated power supplies are sufficient for both the seven-level inverters. The available switching states in this proposed seven-level inverter are further analysed to implement the open loop and closed loop capacitor voltage balancing and this allow the power circuit to run with only three isolated DC supplies. All the proposed work presented in this thesis are initially simulated in SIMULINK toolbox and then implemented in a form of laboratory prototype. A 2.5KW open end winding induction motor is used for the implementation of these proposed works. But all these work general in nature and can be implemented for high power drive applications with proper device ratings.