The growing need of mobile power sources with high energy density and the robustness to operate also in the harshest environmental surroundings lead to the idea of downscaling gas turbines to ì-scale. Classified as PowerMEMS devices, a couple of design attempts have emerged in the last decade. One of these attempts was the Belgian “PowerMEMS” design started back in 2003 and aiming towards a ì-scale gas turbine rated at 1 kW of electrical power output.<p>This PhD thesis presents the scientific evaluation and development history of different combustion chamber designs based upon the “PowerMEMS” design parameters. With hydrogen as chosen fuel, the non-premixed diffusive “micromix” concept was selected as combustion principle. Originally designed for full scale gas turbine applications in two different variants, consequently the microcombustor development had to start with the downscaling of these two principles towards ì-scale. Both principles have the advantage to be inherently safe against flashback, due to the non-premixed concept, which is an important issue even in this small scale application when burning hydrogen. By means of water analogy and CFD simulations the hydrogen injection system and the chamber geometry could be validated and optimized. Besides the specific design topics that emerged during the downscaling process of the chosen combustion concepts, the general difficulties of microcombustor design like e.g. high power density, low Reynolds numbers, short residence time, and manufacturing restrictions had to be tackled as well.<p>As full scale experimental test campaigns are still mandatory in the field of combustion research, extensive experimental testing of the different prototypes was performed. All test campaigns were conducted with a newly designed test rig in a combustion lab modified for microcombustion investigations, allowing testing of miniaturized combustors according to full engine requirements with regard to mass flow, inlet temperature, and chamber pressure. The main results regarding efficiency, equivalence ratio, and combustion temperature were obtained by evaluating the measured exhaust gas composition. Together with the performed ignition and extinction trials, the evaluation and analysis of the obtained test results leads to a full characterization of each tested prototype and delivered vital information about the possible operating regime in a later UMGT application. In addition to the stability and efficiency characteristics, another critical parameter in combustor research, the NOx emissions, was investigated and analyzed for the different combustor prototypes.<p>As an advancement of the initial downscaled micromix prototypes, the following microcombustor prototype was not only a combustion demonstrator any more, but already aimed for easy module integration into the real UMGT. With a further optimized combustion efficiency, it also featured an innovative recuperative cooling of the chamber walls and thus allowing an cost effective all stainless steel design.<p>Finally, a statement about the pros and cons of the different micromix combustion concepts and their correspondent combustor designs towards a possible ì-scale application could be given. / Doctorat en Sciences de l'ingénieur / info:eu-repo/semantics/nonPublished

For gas turbines, the demand for high-performance, more efficient and longer-life turbine blades is increasing. This is especially so, now that there is a need for high-power and low-weight aircraft gas turbines. Thus, the search for improved design methodologies for the optimisation of combustor exit temperature profiles enjoys high priority. Traditional experimental methods are found to be too time-consuming and costly, and they do not always achieve near-optimal designs. In addition to the above deficiencies, methods based on semi-empirical correlations are found to be lacking in performing three-dimensional analyses and these methods cannot be used for parametric design optimisation. Computational fluid dynamics has established itself as a viable alternative to reduce the amount of experimentation needed, resulting in a reduction in the time scales and costs of the design process. Furthermore, computational fluid dynamics provides more insight into the flow process, which is not available through experimentation only. However, the fact remains that, because of the trial-and-error nature of adjusting the parameters of the traditional optimisation techniques used in this field, the designs reached cannot be called “optimum”. The trial-and-error process depends a great deal on the skill and experience of the designer. Also, the above technologies inhibit the improvement of the gas turbine power output by limiting the highest exit temperature possible, putting more pressure on turbine blade cooling technologies. This limitation to technology can be overcome by implementing a search algorithm capable of finding optimal design parameters. Such an algorithm will perform an optimum search prior to computational fluid dynamics analysis and rig testing. In this thesis, an efficient methodology is proposed for the design optimisation of a gas turbine combustor exit temperature profile. The methodology involves the combination of computational fluid dynamics with a gradient-based mathematical optimiser, using successive objective and constraint function approximations (Dynamic-Q) to obtain the optimum design. The methodology is tested on three cases, namely: (a) The first case involves the optimisation of the combustor exit temperature profile with two design variables related to the dilution holes, which is a common procedure. The combustor exit temperature profile was optimised, and the pattern factor improved, but pressure drop was very high. (b) The second case involves the optimisation of the combustor exit temperature profile with four design variables, one equality constraint and one inequality constraint based on pressure loss. The combustor exit temperature profile was also optimised within the constraints of pressure. Both the combustor exit temperature profile and pattern factor were improved. (c) The third case involves the optimisation of the combustor exit temperature profile with five design variables. The swirler angle and primary hole parameters were included in order to allow for the effect of the central toroidal recirculation zone on the combustor exit temperature profile. Pressure loss was also constrained to a certain maximum. The three cases show that a relatively recent mathematical optimiser (Dynamic-Q), combined with computational fluid dynamics, can be considered a strong alternative to the design optimisation of a gas turbine combustor exit temperature profile. This is due to the fact that the proposed methodology provides designs that can be called near-optimal, when compared with that yielded by traditional methods and computational fluid dynamics alone. / Thesis (PhD)--University of Pretoria, 2009. / Mechanical and Aeronautical Engineering / unrestricted

When studying pressure-gain combustion and wave rotor combustors, it is vital that any experimental model accurately reflect the real world conditions/applications being studied; this not only confirms previous computational and analytical work, but also provides new insights into how these concepts and devices work in real life. However, mixture stratification can have a noticeable effect on multiple combustion properties, including flame propagation, pressure, ignition time delay, and more, and this is especially true in constant-volume combustion chambers. Because it is beneficial to model wave rotor systems using constant-volume combustors such as what is employed in the IUPUI Combustion and Propulsion Research Laboratory, these stratification effects much be taken into account and reduced if possible. This study sought to find an effective method to reduce stratification in a rectangular constant-volume combustion chamber by means of manual recirculation pump. Spark-ignited flames were first produced in the chamber itself and studied using schlieren and color videography techniques as well as quantitative pressure histories. After determining the pump's effectiveness in reducing stratification, it was next employed when a hot jet of combustion products from a separate combustion chamber was used as an ignition source instead of the spark plug - a process typically employed in real wave rotor combustors. Lastly, the pump was used to study the leakage from the system for future test cases in order to offer further recommendations on how to effectively use the recirculation system. This process found that key properties significant to wave rotor development, such as time ignition delay, were affected by these stratification effects in past studies that did not account for this detail. As such, the pump has been permanently incorporated into the wave rotor model, as stratification is a vital. Additionally, significant fuel leakage is possible during rotational pre-chamber cases, and this should be address before proceeding with such experiments in the future. To combat this, the pump system has been reduced in volume, and suggestions have been provided on how to better seal the main rectangular chamber in the future.

The combustor-diffuser system remains one of the most studied sections of the turbomachine. Most of these investigations are due to the fact that quite a bit of flow diffusion is required in this section as the high speed flow exits the compressor and must be slowed down to enter the combustor. Like any diffusion process there is the chance for the development of an unfavorable adverse pressure gradient that can lead to flow separation; a cause of drastic losses within a turbine. There are two diffusion processes in the combustor-diffuser system: The flow first exits the compressor into a pre-diffuser, or compressor discharge diffuser. This diffuser is responsible for a majority of the pressure recovery. The flow then exits the pre-diffuser by a sudden expansion into the dump diffuser. The dump diffuser comprises the majority of the losses, but is necessary to reduce the fluid velocity within acceptable limits for combustion. The topic of active flow control is gaining interest in the industry because such a technique may be able to alleviate some of the requirements of the dump diffuser. If a wider angle pre-diffuser with separation control were used the fluid velocity would be slowed more within that region without significant losses. Experiments were performed on two annular diffusers to characterize the flow separation to create a foundation for future active flow control techniques. Both diffusers had the same fully developed inlet flow condition, however, the expansion of the two diffusers differed such that one diffuser replicated a typical compressor discharge diffuser found in a real machine while the other would create a naturally separated flow along the outer wall. Both diffusers were tested at two Reynolds numbers, 5x104 and 1x105, with and without a vertical wall downstream of the exit to replicate the dump diffuser that re-directs the flow from the pre-diffuser outlet to the combustor. Static pressure measurements were obtained along the OD and ID wall of the diffusers to determine the recovered pressure throughout the diffuser. In addition to these measurements, tufts were used to visualize the flow. A turbulent CFD model was also created to compare against experimental results. In the end, the results were validated against empirical data as well as the CFD model. It was shown that the location of the vertical wall was directly related to the amount of separation as well as the separation characteristics. These findings support previous work and help guide future work for active flow control in a separated annular diffuser both computationally and experimentally.

<p dir="ltr">A fast model of a Rotating Detonation Combustor (RDC) is developed based on the Method of Characteristics (MOC). The model provides a CFD-like solution of an unwrapped 2D RDC flow field in under 10 seconds with similar fidelity as 2D Reacting URANS simulations. Parametric studies are conducted using the simplified model, and the trends are analyzed to gain insight into the underlying physics of rotating detonation combustors. A methodology to assess the performance of operation with multiple waves is presented. The main effect of increasing waves is found to be the increase in the exit Mach number of the combustion chamber. The design process of a mixer component is also presented. The mixer lies downstream of a channel-cooled RDC with subsonic exit and upstream of a Rolls-Royce M250 helicopter engine in open-loop configuration. The mixer dilutes the RDC exhaust with approximately 250% air to condition the flow for the M250 turbine at steady state operation, while also acting as an isolator with a choked throat to prevent back propagation of pressure waves. The mixer aerodynamic design was completed using 2D axisymmetric RANS simulations, and the mechanical design was evaluated using Ansys Mechanical FEA and was found to be able to survive the high thermal stresses present both during the transient heating and steady state operating condition.</p>

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Syngas consisting mainly of a mixture of carbon monoxide, hydrogen and other diluents, is an important fuel for power generation applications since it can be obtained from both biomass and coal gasification. Clean coal technologies require stable and efficient operation of syngas-fired gas turbines. The trapped vortex combustor (TVC) is a relatively new gas turbine combustor concept which shows tremendous potential in achieving stable combustion under wide operating conditions with low emissions. In the present work, combustion of low calorific value syngas in a TVC has been studied using in-situ laser diagnostic techniques and numerical modeling. Specifically, this work reports in-situ measurements of mixture fraction, OH radical concentration and velocity in a single cavity TVC, using state-of-the art laser diagnostic techniques such as Planar Laser-induced Fluorescence (PLIF) and Particle Image Velocimetry (PIV). Numerical simulations using the unsteady Reynolds-averaged Navier-Stokes (URANS) and Large Eddy Simulation (LES) approaches have also been carried out to complement the experimental measurements. The fuel-air momentum flux ratio (MFR), where the air momentum corresponds to that entering the cavity through a specially-incorporated flow guide vane, is used to characterize the mixing. Acetone PLIF experiments show that at high MFRs, the fuel-air mixing in the cavity is very minimal and is enhanced as the MFR reduces, due to a favourable vortex formation in the cavity, which is corroborated by PIV measurements. Reacting flow PIV measurements which differ substantially from the non-reacting cases primarily because of the gas expansion due to heat release show that the vortex is displaced from the centre of the cavity towards the guide vane. The MFR was hence identified as the controlling parameter for mixing in the cavity. Quantitative OH concentration contours showed that at higher MFRs 4.5, the fuel jet and the air jet stream are separated and a flame front is formed at the interface. As the MFR is lowered to 0.3, the fuel air mixing increases and a flame front is formed at the bottom and downstream edge of the cavity where a stratified charge is present. A flame stabilization mechanism has been proposed which accounts for the wide MFRs and premixing in the mainstream as well. LES simulations using a flamelet-based combustion model were conducted to predict mean OH radical concentration and velocity along with URANS simulations using a modified Eddy dissipation concept model. The LES predictions were observed to agree closely with experimental data, and were clearly superior to the URANS predictions as expected. Performance characteristics in the form of exhaust temperature pattern factor and pollutant emissions were also measured. The NOx emissions were found to be less than 2 ppm, CO emissions below 0.2% and HC emissions below 700 ppm across various conditions. Overall, the in-situ experimental data coupled with insight from simulations and the exhaust measurements have confirmed the advantages of using the TVC as a gas turbine combustor and provided guidelines for stable and efficient operation of the combustor with syngas fuel.

Dû aux efforts apportés à la réduction des émissions de NOx dans des chambres de combustion aéronautiques il y a une tendance récente vers des systèmes à combustion pauvre. Cela résulte dans l'apparition de nouveaux types d'injecteur qui sont caractérisés par une complexité géométrique accrue et par des nouvelles stratégies pour l'injection du carburant liquide, comme des systèmes multi-point. Les deux éléments créent des exigences supplémentaires pour des outils de simulation numériques. La simulation à grandes échelles (SGE ou LES en anglais) est aujourd’hui considérée comme la méthode la plus prometteuse pour capturer les phénomènes d'écoulement complexes qui apparaissent dans une telle application. Dans le présent travail, deux sujets principaux sont abordés : Le premier est le traitement de la paroi ce qui nécessite une modélisation qui reste délicate en SGE, en particulier dans des géométries complexes. Une nouvelle méthode d'implementation pour des lois de paroi est proposée. Une étude dans une géométrie réaliste démontre que la nouvelle formulation donne de meilleurs résultats comparé à l’implémentation classique. Ensuite, la capacité d'une approche SGE typique (utilisant des lois de paroi) de prédire la perte de charge dans une géométrie représentative est analysée et des sources d'erreur sont identifiés. Le deuxième sujet est la simulation du carburant liquide dans une chambre de combustion. Avec des méthodes Eulériennes et Lagrangiennes, deux approches sont disponibles pour cette tâche. La méthode Eulérienne considère un spray de gouttelettes comme un milieu continu pour lequel on peut écrire des équations de transport. Dans la formulation Lagrangienne, des gouttes individuelles sont suivies ce qui mène à des équations simples. D’autre part, sur le plan numérique, le grand nombre de gouttes à traiter peut s’avérer délicat. La comparaison des deux méthodes sous conditions identiques (solveur gazeux, modèles physiques) est un aspect central du présent travail. Les phénomènes les plus importants dans ce contexte sont l'évaporation ainsi que le problème d'injection d'un jet liquide dans un écoulement gazeux transverse ce qui correspond à une version simplifiée d’un système multi-point. Le cas d'application final est la configuration d’un seul injecteur aéronautique, monté dans un banc d'essai expérimental. Ceci permet d'appliquer de manière simultanée tous les développements préliminaires de ce travail. L'écoulement considéré est non-réactif mais à part cela il correspond au régime ralenti d'un moteur d'avion. Dû aux conditions préchauffées, le spray issu du système d'injection multi-point s'évapore dans la chambre. Cet écoulement est simulé utilisant les approches Eulériennes et Lagrangiennes et les résultats sont comparés aux données expérimentales. / Due to efforts to reduce NOx emissions of aeronautical combustors, there is a recent trend towards lean combustion technologies. This results in novel injector designs, which are characterized by increased geometrical complexity and new injection strategies for the liquid fuel, such as multipoint systems. Both elements create additional challenges for numerical simulation tools. Large-Eddy simulation (LES) is regarded as the most promising method to capture complex flow phenomena in such an application. In the present work, two main areas of interest are considered: The first is wall modeling, which remains a challenging field in LES, in particular for complex geometries. A new implementation method for wall functions that uses a no-slip condition at the wall is proposed. It is shown that in a realistic burner geometry the new formulation yields improved results compared to a classical implementation. Furthermore, the capability of a typical LES with wall models to predict the pressure drop in a representative geometry is assessed and sources of error are identified. The second topic is the simulation of liquid fuel in a combustor. With Eulerian and Lagrangian methods, two different approaches are available for this task. The Eulerian approach considers a droplet spray as a continuum for which transport equations can be formulated. In the Lagrangian formulation, individual droplets are tracked, which leads to a simple formulation but can be challenging in terms of numerics due to the large number of particles to be treated. The comparison of these methods under identical conditions (gaseous flow solver, physical models) is a central aspect of the present work. The most important phenomena that are studied in view of the final application are evaporation and the problem of transverse liquid jets in a gaseous crossflow as a simplified representation of a multipoint system. The final application case is the configuration of a single aeronautical injector mounted in an experimental test bench. It allows to simultaneously apply all preliminary developments. The flow considered is non-reactive but otherwise corresponds to a partial load regime in an aeroengine Due to the pre-heated conditions, the spray issued by the multi-point injection undergoes evaporation. This flow is simulated using Eulerian and Lagrangian methods and the results are compared to experimental data.

Trapped Vortex Combustor (TVC) is a relatively new concept for potential use in gas turbine engines addressing ever increasing demands of high efficiency, low emissions, low pressure drop, and improved pattern factor. This concept holds promise for future because of its inherent advantages over conventional swirl-stabilized combustors. The main difference between TVC and a conventional gas turbine combustor is in the way combustion is stabilized. In conventional combustors, flame is stabilized because of formation of toroidal flow pattern in the primary zone due to interaction between incoming swirling air and fuel flow. On the other hand, in TVC, there is a physical cavity in the wall of combustor with continuous injection of air and fuel leading to stable and sustained combustion. Past work related to TVC has focussed on use of two cavities in the combustor liner. In the present study, a single cavity combustor concept is evaluated through simulation and experiments for applications requiring compact combustors such as Unmanned Aerial Vehicles (UAVs) and cruise missiles. In the present work, numerical simulations were initially performed on a planar, rectangular single-cavity geometry to assess sensitivity of various parameters and to design a single-cavity TVC test rig. A water-cooled, modular, atmospheric pressure TVC test rig is designed and fabricated for reacting and non-reacting flow experiments. The unique features of this rig consist of a continuously variable length-to-depth ratio (L/D) of the cavity and optical access through quartz plates provided on three sides for visualization. Flame stabilization in the single cavity TVC was successfully achieved with methane as fuel, and the range of flow conditions for stable operation were identified. From these, a few cases were selected for detailed experimentation. Reacting flow experiments for the selected cases indicated that reducing L/D ratio and increasing cavity-air velocity favour stable combustion. The pressure drop across the single-cavity TVC is observed to be lower as compared to conventional combustors. Temperatures are measured at the exit using thermocouples and corrected for radiative losses. Species concentrations are measured at the exit using an exhaust gas analyzer. The combustion efficiency is observed to be around 98-99% and the pattern factor is observed to be in the range of 0.08 to 0.13. High-speed imaging made possible by the optical access indicates that the overall combustion is fairly steady, and there is no major vortex shedding downstream. This enabled steady-state simulations to be performed for the selected cases. Insight from simulations has highlighted the importance of air and fuel injection strategies in the cavity. From a mixing and combustion efficiency standpoint, it is desirable to have a cavity vortex that is anti-clockwise. However, the natural tendency for flow over a cavity is to form a vortex that is clockwise. The tendency to blow-out at higher inlet flow velocities is thought to be because of these two opposing effects. This interaction helps improve mixing, however leads to poor flame stability unless cavity-air velocity is strong enough to support a strong anti-clockwise vortex in the cavity. This basic understating of cavity flow dynamics can be used for further design improvements in future to improve flame stability at higher inlet flow velocities and eventually lead to the development of a practical combustor.