This paper presents designs for Multistable Shape-Shifting Surfaces (MSSS) by introducing bistability into the Shape-Shifting Surface (SSS). SSSs are defined as surfaces that retain their effectiveness as a physical barrier while undergoing changes in shape. The addition of bistability to the SSS gives the surface multiple distinct positions in which it remains when shifted to, i.e. by designing bistability into a single SSS link, the SSS unit cell can change into multiple shapes, and stabilize within the resulting shape, while maintaining integrity against various forms of external assaults normal to its surface. Planar stable configurations of the unit cell include, expanded, compressed, sheared, half-compressed, and partially-compressed, resulting in the planar shapes of a large square, small square, rhombus, rectangle, and trapezoid respectively. Tiling methods were introduced which gave the ability to produce out-of-plane assemblies using planar MSSS unit cells. A five-walled rigid storage container prototype was produced that allowed for numerous stable positions and volumes. Applications for MSSSs can include size-changing vehicle beds, expandable laptop screens, deformable walls, and volume-changing rigid-storage containers. Analysis of the MSSS was done using pseudo-rigid-Body Models (PRBMs) and Finite Element Analysis (FEA) which ensured bistable characteristics before prototypes were fabricated.

Os mecanismos flexíveis são dispositivos capazes de transmitir força e movimento através da deformação elástica. Têm grande importância a uma série de aplicações nas quais os mecanismos de corpos rígidos não seriam viáveis, como por exemplo, os sistemas microeletromecânicos. Existem várias maneiras pelas quais os mecanismos flexíveis podem ser projetados, sendo a otimização topológica um método bastante difundido por ser de aplicação sistemática, ou seja, não requer do projetista qualquer ação analítica durante a etapa de projeto. Na maioria dos casos, o método da otimização topológica combina o método dos elementos finitos com um método de programação matemática. Logo, faz-se necessário discretizar a região do espaço na qual o material disponível será distribuído para determinar o mecanismo flexível adequado à aplicação desejada. Freqüentemente, o mecanismo projetado apresenta duas regiões sólidas unidas por um único nó pertencente à malha de elementos finitos. Durante a transmissão do movimento, este nó age como uma dobradiça conectada às duas regiões. Trata-se de um efeito indesejado, pois compromete a modelagem e a fabricação do componente mecânico. Assim, neste trabalho, foram estudadas técnicas destinadas à redução da ocorrência das \"dobradiças\" no projeto de mecanismos flexíveis por otimização topológica. Foi implementado em linguagem C um código que permite projetar mecanismos flexíveis submetidos a um único carregamento ou múltiplos carregamentos (mecanismos multi-flexíveis). Com o objetivo de analisar e explorar outros aspectos da formulação implementada no código, investigou-se também a sua utilização no projeto de estruturas rígidas. Como resultado, é mostrada a influência dos diversos parâmetros de otimização no projeto de mecanismos flexíveis sem dobradiças, permitindo analisar a eficácia da formulação implementada. / Compliant mechanisms are devices capable of transmitting force and displacement through elastic deformation. They are extremely important for a number of applications in which the mechanisms of rigid bodies would not be feasible, such as microelectromechanical systems. There are several ways through which compliant mechanisms can be designed, being topology optimization a highly diffused method because of its systematic application, once, it does not require from the designer any analytical action during the stage of the project. In most cases, topology optimization method combines the finite element method with a mathematical program method. Therefore, it is necessary to discretize the region of the space in which the available material will be distributed to determine the appropriate compliant mechanism for the desired application. However, the mechanism designed often presents two solid regions united by one single node. During movement transmission, this node acts as a hinge connected to both regions. This is an undesired effect, as it compromises the modeling and manufacturing of the mechanical component. Thus, this work covers techniques aiming at reducing the occurrence of hinges in the design of compliant mechanisms through topology optimization. A code in C language was implemented, which allows the design of compliant mechanisms subjected to one single load or multiple loads (multi-compliant mechanisms). With the purpose of analyzing and exploring other aspects of the formulation implemented in the code, its use in the design of rigid structures was also investigated. As a result, the influence of several optimization parameters in the design of compliant mechanisms without hinges is shown. This allows to analyze the efficiency of the formulation implemented.

La radiologie interventionnelle percutanée permet le diagnostic ou le traitement de tissus cancéreux grâce à l'utilisation d'aiguilles et d'un guidage par imageur. Bénéfique pour le patient, ce type de procédure clinique est en revanche complexe pour le radiologue. Afin de lui apporter une assistance et de contrôler l'aiguille de manière déportée, nous proposons dans ces travaux de réaliser des dispositifs robotisés compliants, donc monoblocs, et multi-matériaux en exploitant la fabrication additive multi-matériaux. Pour y parvenir, nous proposons plusieurs solutions pour réaliser les fonctions cinématique, d'actionnement et de perception. En particulier, nous proposons une nouvelle liaison compliante, la liaison HSC, ainsi qu'un nouvel actionneur pneumatique pour l'insertion d'aiguille. Nous démontrons finalement les apports de la fabrication additive pour la robotique médicale en combinant l'ensemble de ces solutions dans un dispositif assurant un contrôle à distance de l'aiguille. / Percutaneous interventional radiology permits the diagnosis or the treatment of cancer tissues thanks to the use of needles and imaging devices. Being minimally invasive, such procedures are beneficial for the patient, but for the radiologist, they are highly complex. In order to assist the physician and remotely control the needle, we propose in this work the design and the manufacturing of multi-material compliant devices by taking advantage of multi-material additive manufacturing. To perform the design of such device, we propose several solutions in terms of kinematics, actuation and sensing. In particular, we developed a new compliant joint, the HSC joint, as well as a new pneumatic actuator for needle insertion. In the end, we demonstrate in the thesis the contributions of multi-material additive manufacturing for medical robotics, by combining all those solutions into a single device that remotely controls both the orientation and the insertion of the needle

京都大学 / 0048 / 新制・課程博士 / 博士(工学) / 甲第18585号 / 工博第3946号 / 新制||工||1606(附属図書館) / 31485 / 京都大学大学院工学研究科機械理工学専攻 / (主査)教授 西脇 眞二, 教授 田畑 修, 教授 松原 厚 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DFAM

This thesis introduces two ortho-planar MEMS devices that can be used to position microcomponents: the XZ Micropositioning Mechanism and the XYZ Micromanipulator. The displacement and force relationships are presented. The devices were fabricated using surface micromachining processes and the resulting mechanisms were tested. A compliant XYZ Micromanipulator was also designed to reduce backlash and binding. In addition, several other MEMS positioners were fabricated and tested: the Micropositioning Platform Mechanism (MPM), the Ortho-planar Twisting Micromechanism (OTM), and the Ortho-planar Spring Micromechanism (OSM).

Nanopositioners have been developed with electrostatic, piezoelectric, magnetic, thermal, and electrochemical actuators. They move with as many as six degrees of freedom; some are composed of multiple stages that stack together. Both macro-scale and micro-scale nanopositioners have been fabricated. A summary of recent research in micropositioning and nanopositioning is presented to set the background for this work. This research project demonstrates that a dual-stage nanopositioner can be created with microelectromechanical systems technology such that the two stages are integrated on a single silicon chip. A nanopositioner is presented that has two stages, one for coarse motion and one for fine motion; both are fabricated by surface micromachining. The nanopositioner has one translational degree of freedom. Thermal microactuators operate both stages. The first stage includes a bistable mechanism: it travels 52 micrometers between two discrete positions. The second stage is mounted on the first stage and moves continuously through an additional 8 micrometers in the same direction as the first stage. Two approaches to the control of the second stage are evaluated: first, an electrical input is transmitted to an actuator that moves with the first stage; second, a mechanical input is applied to an amplifier mechanism mounted on the first stage after completing the coarse motion. Four devices were designed and fabricated to test these approaches; the one that performed best was selected to fulfill the objective of this work. Thermal analysis of the actuators was performed with previously developed tools. Pseudo-rigid-body models and finite element models were created to analyze the mechanical behavior of the devices. The nanopositioners were surface micromachined in a two-layer polysilicon process. Experiments were performed to characterize the resolution, repeatability, hysteresis, and drift of the second stages of the nanopositioners with open-loop control. Position measurements were obtained from scanning electron micrographs by a numerical procedure, which is described in detail. The selected nanopositioner demonstrated 170-nanometer resolution and repeatability within 37 nanometers. The hysteresis of the second stage was 6% of its full range. The nanopositioner drifted 25 nanometers in the first 60 minutes of operation with a time constant of about 6 minutes. The dual-stage nanopositioner may be useful for applications such as variable optical attenuators or wavelength-specific add--drop devices.

Lamina emergent mechanisms (LEMs) are a maturing technology that is prepared for commercial implementation into new products. LEMs are defined by three functional characteristics; they (1) are compliant, (2) are fabricated from planar materials, and (3) emerge from a flat initial state. Advantages, design challenges, and design tools are described for each of the functional characteristics. Opportunities for LEMs are discussed, namely disposable LEMs, novel arrays of LEMs, scaled LEMs, LEMs with surprising motion, shock absorbing LEMs, and deployable LEMs. Technology push product development processes were employed to select applications for LEMs. LEM technology was characterized. In a LEM workshop, eighteen industry professionals then helped identify over 200 potential applications for the technology. The applications were evaluated, and the most promising ideas that were identified for each LEM opportunity are described with graphics of possible product embodiments. Of the various product opportunities enabled by LEMs, deployable mechanisms – particularly in the credit card size – are among the most viable. The compactness and portability of credit-card-sized products create a strong motivation for their development. Expanding the capabilities of credit-card-sized mechanisms to include more sophisticated motions and a broader range of tasks may dramatically increase their market potential. A review of the current state-of-the-art in credit-card-sized mechanisms reveals two primary classes of mechanisms most commonly used in this form factor: rigid-body mechanisms and in-plane compliant mechanisms. The limitations of each and corresponding LEM advantages are described. Criteria for determining whether a product is a suitable candidate for using LEM technology to create or improve a credit-card-sized product are established. The advantages of LEMs in credit-card-sized products are illustrated through an example product: a compact lancing device that could be used as a main component for a highly portable epinephrine syringe.

Origami-based approaches for the folding of thick materials for specific application to large deployable space arrays is explored in this work. The folding approaches presented utilize strain energy, spatial kinematics, membranes, compliant mechanisms, and or in combination together to fold finite-thickness materials viewed through the lens of origami-based engineering. Novel architectures and behaviors of mechanisms are developed to achieve packaging efficiency, deployment, and self-stiffening. A method for the folding of monolithic thick-sheet materials is developed by incorporating compliant mechanisms into the material itself to strategically add degrees of freedom. The design and characterization of the compliant mechanisms with consideration to stress, material selection, and stiffness is given. Other folding approaches developed include a bistable vertex and a double-membrane method.The folding approaches derived are applied to larger tessellations and folding patterns. The fold patterns developed and used lend themselves well to large reconfiguration and the combination of the folding approaches with the patterns create opportunities to fabricate products out of thick, functional materials. Of specific interest is the application of these approaches and patterns to the field of deployable space arrays. Spatial kinematics, computational dynamics, physical tests, and systems engineering are used to develop an array architecture that is self-deployable, self-stiffening, and retractable. This architecture is shown to open the design space of large deployable arrays by increasing packaging efficiency and mass.The method, approaches, and architectures developed by this dissertation contribute to the fields origami-based engineering and deployable space arrays. While a focus of this work is the advancement of space technologies, the depth of the analyses provided are transferable to other origami-based and compliant-mechanism disciplines.

Un manipulateur parallèle à mobilité réduite a moins de six degrés de liberté et présente généralement différents types de mouvement connus sous le nom de modes d'opération. Ainsi, ce type de manipulateur peut être classifié comme reconfigurable selon sa capacité de transition entre les différents modes d'opération. Cette thèse de doctorat s'articule principalement autour de l'analyse cinématique de manipulateurs parallèles à mobilité réduite, de manipulateurs parallèles en série obtenus à partir de leur empilement en série et de mécanismes conformes conçus à partir de leurs configurations singulières à contraintes. La transformation cinématique de Study est utilisée pour dériver les équations algébriques de contraintes. Ensuite, elles sont interprétées à l'aide d'outils de géométrie algébrique pour effectuer des analyses de mobilité, de cinématique et de singularité. Les techniques de ‘‘screw theory’’ et ‘‘line geometry’’ sont utilisées à côté de l'approche algébrique au besoin. / A lower mobility parallel manipulator has less than six degrees of freedom and usually exhibits different motion types known as operation modes. Thus, it can be classified as reconfigurable on account of its ability to transition between different operation modes. This doctoral thesis mainly revolves around the kinematic analysis of some lower-mobility parallel manipulators, series-parallel manipulators obtained from their serial stacking and compliant mechanisms designed using their constraint singular configurations. Study's kinematic mapping is used to derive the algebraic constraint equations. They are further interpreted using algebraic geometry tools to perform mobility, kinematic and singularity analysis. Screw theory and line geometry techniques are used adjacent to algebraic approach wherever necessary.

La robotique chirurgicale vise à rendre les gestes du chirurgien plus précis et moins invasifs. La complexité d’une salle d’opération conduit à rechercher des dispositifs robotiques aussi compacts que possible et pouvant être facilement stérilisés. Une conception robotique basée sur l’emploi de mécanismes compliants à structures monolithiques et d’actionneurs piézoélectriques est particulièrement intéressante sur ce point. Des travaux précédents conduits au laboratoire ont permis de proposer un dispositif robotique pour le pontage coronarien qui facilite la réalisation des gestes minimalement invasifs sur cœur battant. Ce dispositif répond au besoin médical mais manque aujourd’hui de la compacité souhaitée pour une intégration optimale. À partir du cas d’application où nous cherchons à réduire la taille du dispositif de compensation, nous nous intéressons, dans cette thèse, aux problématiques de conception de mécanismes compliants à fortes contraintes d’intégration. Nous étudions d’abord la possibilité d’intégrer le dispositif de compensation directement dans la tige du stabilisateur cardiaque passif. Puis, nous étudions la possibilité de réduire la taille du dispositif de compensation en amont, en explorant les possibilités de réaliser des mécanismes dans un plan. Nous avons notamment proposé une méthode originale de conception de mécanismes compliants plans à partir de l‘analyse des singularités de mécanismes à architectures parallèles en configuration plane. Afin d’optimiser les différents mécanismes très contraints par les volumes imposés, une méthode originale d’optimisation à base d’un algorithme de colonie de fourmis est employée. / Surgical robotics helps to increase the surgeon’s accuracy and limits the invasiveness of the surgery. The complexity of an operation room implies to design surgical devices that are as compact as possible and that can be easily sterilized. One interesting design approach is to combine compliant mechanisms, which have a monolithic structure, and piezoelectric actuators. Based on this approach, a robotic device for minimally invasive coronary artery bypass grafting has been proposed previously in our laboratory. This device successfully helps to increase the stabilization of the heart surface during the surgery but its compactness needs to be increased for an optimal integration in the operation room. Based on the need to reduce the compensation mechanism of this device, the problem of the design of compliant mechanisms with strong integration constrains is studied in this PhD thesis. First, the possibility to integrate the compensation mechanism directly in the shaft is considered. Then, the possibility to reduce the compensation mechanism at the end of the shaft by considering an assembly of planar manufactured structures is considered. Among the contributions, we propose an original design method based on the analysis of singularities of parallel manipulators in planar configuration. We also propose an original optimization method based on ant colony optimization in order to optimize the compliant architectures proposed in this work.