The automotive industry is facing some of the most difficult design challenges in industry history. Developing innovative methods to reduce fossil fuel dependence is imperative for maintaining compliance with government regulations and consumer demand. In addition to powertrain design, route selection contributes to vehicle environmental impact. The objective of this thesis is to develop a methodology for evaluating the energy consumption of each route option for a specific vehicle. A 'backwards' energy tracking method determines tractive demand at the wheels from route requirements and vehicle characteristics. Next, this method tracks energy quantities at each powertrain component. Each component model is scalable such that different vehicle powertrains may be approximated. Using an 'ecorouting' process, the most ideal route is selected by weighting relative total energy consumption and travel time. Only limited powertrain characteristics are publicly available. As the future goal of this project is to apply the model to many vehicle powertrain types, the powertrain model must be reasonably accurate with minimal vehicle powertrain characteristics. Future work expands this model to constantly re-evaluate energy consumption with real-time traffic and terrain information. While ecorouting has been applied to conventional vehicles in many publications, electrified vehicles are less studied. Hybrid vehicles are particularly complicated to model due to additional components, systems, and operation modes. This methodology has been validated to represent conventional, battery electric, and parallel hybrid electric vehicles. A sensitivity study demonstrates that the model is capable of differentiating powertrains with different parameters and routes with different characteristics. / Master of Science

The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012-2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM) and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption (PEU), WTW greenhouse gas (GHG) and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP) of designing, building, and refining an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle, the selected powertrain is a Series-Parallel Plug-In Hybrid Electric Vehicle (PHEV) with P2 (between engine and transmission) and P4 (rear axle) motors, a lithium-ion battery pack, an internal combustion engine, and an automatic transmission. Development of a charge sustaining control strategy for this vehicle involves coordination of controls for each of the main powertrain components through a distributed control strategy. This distributed control strategy includes component controllers for each individual component and a single supervisory controller responsible for interpreting driver demand and determining component commands to meet the driver demand safely and efficiently. For example, the algorithm accounts for a variety of system operating points and will penalize or reward certain operating points for other conditions. These conditions include but are not limited to rewards for discharging the battery when the state of charge (SOC) is above the target value or penalties for operating points with excessive emissions. Development of diagnostics and remedial actions is an important part of controlling the powertrain safely. In order to validate the control strategy prior to in-vehicle operation, simulations are run against a plant model of the vehicle systems. This plant model can be run in both controller Software- and controller Hardware-In-the-Loop (SIL and HIL) simulations. This paper details the development of the controls for diagnostics, major selection algorithms, and execution of commands and its integration into the Series-Parallel PHEV through the supervisory controller. This paper also covers the plant model development and testing of the control algorithms using controller SIL and HIL methods. This paper details reasons for any changes to the control system, and describes improvements or tradeoffs that had to be made to the control system architecture for the vehicle to run reliably and meet its target specifications. Test results illustrate how changes to the plant model and control code properly affect operation of the control system in the actual vehicle. The VT Malibu is operational and projected to perform well at the final competition. / Master of Science

To cope with the increasing demand of a more sustainable mobility, the main Original Equipment Manufacturers are producing vehicles equipped with hybrid propulsion systems that increase the overall vehicle efficiency and mitigate the emission problem at a local level. The newly gained degrees of freedom of the hybrid powertrain need to be handled by advanced energy management techniques that allow to fully exploit the system capabilities. In this thesis we propose an optimal control approach to the solution of the energy management problem, putting emphasis on the importance of accurate models for the reliability of the optimization solution. In the first part of the thesis we address the energy management problem for a hybrid electric vehicle, including the mitigation of the battery aging mechanisms. We show that, with an optimal management strategy, we could extend the battery life up to 25% for some driving cycles while keeping the fuel savings performance substantially unaltered. In the second part of the thesis we focus on the hydrostatic hybrid transmission, a different hybridization solution that is able to fulfill the high power demand of heavy duty off-highway vehicles. Also in this case, we formulate the energy management problem as an optimal control problem, dealing with the complexity introduced by the discrete valve actuations in the framework of mixed-integer optimal control. We show that, using hydraulic accumulators to recover energy from the regenerative braking, we could reduce fuel consumption up to 13% for a typical driving cycle. In the third and last part of the thesis we show how the optimization approach can be used to systematically design and calibrate control algorithms, casting the calibration problem into a Linear Matrix Inequality. We first develop a non-overshooting closed-loop control for the actuation pressure of a wet clutch, proving the effectiveness of the control on an experimental setup. Finally, we focus on the design of a dead-zone based kinematic observer for the estimation of the lateral velocity of a road vehicle. The structure of the observer presents good noise rejection performance, allowing for the selection of a higher observer gain that improves the estimation accuracy.

Une nouvelle chaîne de traction dédiée à un véhicule hybride électrique de poids lourds a été développée dans ces travaux de recherche. A ce stade, la conception et l'optimisation des composants électriques de la chaîne de traction ont été étudiées, notamment les machines synchrones à aimants permanents et les onduleurs de tension associés, ainsi que le train Ravigneaux. En ce qui concerne la conception, un modèle analytique a été créé et qui permet de répondre au cahier des charges simultanément. Les différentes contraintes multiphysiques ont été prises en compte dans le modèle analytique. Ensuite, un modèle numérique via la méthode élément fini a été mise en œuvre. Le modèle numérique nous a permis de valider les performances de la machine électrique. En ce qui concerne l'optimisation, une stratégie de l'optimisation globale a été étudiée. Un exemple d'optimisation a été basé sur un système composé par deux machines électriques et deux onduleurs associés, ainsi que le train Ravigneaux. La comparaison basée sur cet exemple pour l'optimisation locale et globale nous a permis de valider l'avantage de la stratégie de l'optimisation globale. L'expérimentation a été réalisée sur un banc d'essais qui est constitué par la machine prototype et la machine de charge, les deux machines électriques ont été alimentées et pilotées par deux variateurs de fréquence. Les résultats expérimentaux nous ont permis de valider les modèles théoriques. / A new powertrain for a hybrid electric vehicle of heavy duty was developed in this research work. In this case, the design and the optimization of electrical components of powertrain have been investigated involving the permanent magnet synchronous machines, the associated inverters and the Ravigneaux train. Regarding the design, an analytical model was created and that permits simultaneously answering to specification. The various multiphysic constraints have been taken into account in analytical model. And then the numerical model was carried out via finite element method has been implemented. The numerical model allowed us to valid electrical machine performances. Regarding the optimization, a global optimization strategy was investigated. An optimization example was based on a system which was composed of two electrical machines, two associated inverters and the Ravigneaux train; The comparison based on this example between the local optimization and the global optimization, which allowed us to valid the advantage of global optimization strategy. The experimentation has been performed with a test bench involving the prototype machine and the load machine, the two electrical machines were fed and controlled by two frequency drives. The experimental results permit to valid the theoretical models.

Les travaux de recherche présentés dans cette thèse visent à développer une machine à griffes à base d'aimants permanents pour les applications automobiles avec un concept de réutilisation et de recyclage des aimants permanents. Ces recherches sont menées dans le cadre du projet DEMETER, qui s'inscrit dans le cadre des Marie Sklodowska-Curie Actions dans Horizon 2020 de l'Union européenne. Le projet se concentre sur la récupération des aimants permanents à base de terres rares utilisés dans les applications automobiles en raison des problèmes actuels de fluctuation des prix et des problèmes d’offre et de demande de ces aimants permanents.La machine à griffes est utilisée dans presque toutes les automobiles du monde pour les applications d'alternateur. Avec l'augmentation de la demande en puissance, la machine à griffes est également développée en tant que moteur-générateur utilisé dans les véhicules électriques hybrides. Actuellement, la machine à griffes à base d'aimants permanents est utilisée dans des systèmes d’hybridation légère afin de réaliser des économies d'énergie. La littérature regorge de différentes configurations de machines à griffes pouvant être développées pour obtenir de meilleures performances. Cependant, le montage et le démontage facile des différentes parties de la machine sont également importants pour la réutilisation et le recyclage des aimants. Dans ce travail de recherche, deux concepts ont été développés; premièrement, le concept de réutilisation directe, c’est-à-dire le montage / démontage facile du rotor et des aimants, de manière à pouvoir retirer facilement les aimants pour les réutiliser ou les recycler directement; deuxièmement, le concept de recyclage direct, c'est-à-dire l'utilisation d'aimants recyclés dans la machine pour obtenir les performances souhaitées.Au cours de cette recherche, la conception de base de la machine à griffes a été développée, analysée et optimisée de manière à obtenir le meilleur rapport couple / poids aimant. Cela a permis de réduire le coût des aimants pour presque le même couple. L'optimisation a été effectuée en utilisant une analyse numérique en éléments finis 3D. Le modèle optimisé a été développé de manière à ce que le processus d’assemblage des aimants et des griffes reste le même. Cependant, lors du démontage, les aimants peuvent facilement être retirés sans démonter le rotor complet; et ainsi se servir de ces aimants pour les réutiliser directement dans d'autres applications ou les envoyer au recyclage. Dans le concept de recyclage direct, les aimants utilisés dans la machine sont des aimants recyclés aux performances dégradées. Le type de processus de recyclage est un facteur déterminant de la détérioration des performances de ces aimants recyclés. L'objectif du concept de recyclage direct était d'analyser la machine avec des aimants vierges et recyclés et d'évaluer la consommation d'énergie de la machine selon différents cycles de conduite. On a observé qu'avec l'utilisation d'aimants recyclés dans la machine à griffes, la consommation d'énergie était presque identique à celle de la machine à aimants vierges. On peut donc en conclure que pour les machines à griffes à aimants permanents, l’utilisation d’aimants recyclés est plus durable pour l’environnement car elle peut entraîner une diminution à l’extraction des matériaux de terres rares. Les fluctuations des prix et les problèmes d’offre peuvent également être réduits grâce à l’utilisation accrue des aimants recyclés, même si des politiques et des normes sont appliquées.Le prototype de la machine à aimants vierges a été fabriqué et testé pour ses performances. Il a été observé que les résultats expérimentaux correspondent très bien aux résultats des analyses de conception, validant ainsi le processus de conception et la méthodologie. / The research work presented in this thesis aims at developing a permanent magnet based claw-pole machine for automotive application with permanent magnet reuse and recycle concept. The aforesaid research is under the aegis of Project DEMETER which is in the framework of European Union’s Horizon 2020 Marie Sklodowska-Curie actions. The project focuses on the recovery of rare earth permanent magnets utilized in automotive applications due to the prevailing problems of price fluctuations and supply-demand issues of these permanent magnets.The claw-pole machine is employed in almost all of the automobiles in the world for alternator application. With the increase in power demands, the claw-pole machine is also being developed as a motor-generator utilized in the hybrid electric vehicles. At present the permanent magnet based claw-pole machine is being used in mild hybrid electric vehicles for energy savings. The literature is replete with various configurations of claw-pole machines that can be developed to achieve better performances. However, easy assembly and disassembly of various parts of the machine is also important for the reuse and recycle of magnets. In this research work two concepts have been developed; first, the direct reuse concept i.e. easy assembly/disassembly of the rotor and magnets, so as to easily take out the magnets for direct reuse or recycle and; second, the direct recycle concept i.e. utilization of recycled magnets in the machine to achieve the desired performance.In the course of this research the base design of the claw-pole machine was developed, analyzed and optimized so as to attain best torque versus magnet-weight ratio. This helped in the reduction of magnet cost for almost the same torque. The optimization was carried out using 3-D numerical analysis. The optimized model was developed in a way that the assembly process of the magnets and claw-poles remained the same. However, during disassembly the magnets can easily be withdrawn without disassembling the complete rotor; therefore utilizing these magnets for direct reuse in other applications or sent for recycling. In the direct recycle concept, the magnets used in the machine are recycled magnets with deteriorated performance. The type of recycling process is a strong determinant of the deterioration in performance of these recycled magnets. The aim of the direct recycle concept was to analyze the machine with virgin and recycled magnets, and evaluate the energy consumption of the machine under different drive cycles. It was observed that with utilization of recycled magnets in the claw-pole machine, the energy consumption was almost same as that of the machine with virgin magnets. Thus it can be concluded that for the permanent magnet based claw-pole machine, the utilization of recycled magnets is more sustainable for the environment as it can lead to consequential limits on the mining of rare earth materials. The price fluctuations and supply-demand problems can also be reduced with the increase in utilization of recycled magnets, albeit policy and norms are effectuated.The prototype of the machine with virgin magnets have been developed and tested for performance. It has been observed that the experimental results match fairly well with the design analysis results, hence validating the design process and methodology.

L'intérêt pour les véhicules électriques ne cesse de croitre au sein de la société contemporaine compte tenu de ses nombreuses interrogations sur l’environnement et la dépendance énergétique. Dans ce travail de thèse, nous essayons d’améliorer l’acceptabtabilité sociétale du véhicule électrique en essayant de faire avancer la recherche sur le diagnostique des défauts d’une chaine de traction électrique. Les résultats escomptés devraient permettre à terme d’améliorer la fiabilité et la durabilité de ces systèmes.Nous commençons par une revue des problèmes des défauts déjà apparus dans les véhicules hybrides séries qui disposent de l’architecture la plus proche du véhicule électrique. Une étude approfondie sur le diagnostic des défauts d’un convertisseur de puissance statique (AC-DC) ainsi que celle du moteur synchrone à aimants permanents est menée. Quatre types de défauts majeurs ont été répertoriés concernant le moteur (court-circuit au stator, démagnétisation, excentricité du rotor et défaut des roulements). Au niveau du convertisseur, nous avons considéré le défaut d’ouverture des interrupteurs. Afin d’être dans les mêmes conditions d’utilisation réelle, nous avons effectué des tests expérimentaux à vitesse et charge variables. Ce travail est basé aussi bien sur l’expérimentation que sur la modélisation. Comme par exemple, la méthode des éléments finis pour l’étude de la démagnétisation de la machine. De même, l’essai en court-circuit du stator du moteur en présence d’un contrôle vectoriel.Afin de réaliser un diagnostic en ligne des défauts, nous avons développé un modèle basé sur les réseaux de neurones. L’apprentissage de ce réseau de neurone a été effectué sur la base des résultats expérimentaux et de simulations, que nous avons réalisées. Le réseau de neurones est capable d'assimiler beaucoup de données. Ceci nous permet de classifier les défauts en termes de sévérité et de les localiser. Il permet ainsi d'évaluer le degré de performance de la chaine de traction électrique en ligne en présence des défauts et nous renseigner ainsi sur l'état de santé du système. Ces résultats devraient aboutir à l’élaboration d’une stratégie de contrôle tolérant aux défauts auto-reconfigurable pour prendre en compte les modes dégradés permettant une continuité de service du véhicule ce qui améliorera sa disponibilité. / The interest in the electric vehicles rose recently due both to environmental questions and to energetic dependence of the contemporary society. Accordingly, it is necessary to study and implement in these vehicle fault diagnosis systems which enable them to be more reliable and safe enhancing its sustainability. In this work after a review on problem of faults in the drivetrain of series hybrid electric vehicles (SHEV), a deep investigation on fault diagnosis of AC-DC power converter and permanent magnet synchronous motor (PMSM) have been done as two important parts of traction chains in SHEVs. In other major part of this work, four types of faults (stator winding inter turn short circuit, demagnetization, eccentricity ant bearing faults) of a PMSM have been studied. Inter turn short circuit of stator winding of PMSM in different speeds and loads has been considered to identify fault feature in all operation aspects, as it is expected by electric vehicle application. Experimental results aiming short circuits, bearing and eccentricity fault detection has been presented. Analytical and finite element method (FEM) aiming demagnetization fault investigation has been developed. The AC-DC converter switches are generally exposed to the possibility of outbreak open phase faults because of troubles of the switching devices. This work proposes a robust and efficient identification method for data acquisition selection aiming fault analysis and detection. Two new patterns under AC-DC converter failure are identified and presented. To achieve this goal, four different level of switches fault are considered on the basis of both simulation and experimental results. For accuracy needs of the identified pattern for SHEV application, several parameters have been considered namely: capacitor size changes, load and speed variations. On the basis of the developed fault sensitive models above, an ANN based fault detection, diagnosis strategy and the related algorithm have been developed to show the way of using the identified patterns in the supervision and the diagnosis of the PMSM drivetrain of SHEVs. ANN method have been used to develop three diagnosis based models for : the vector controlled PMSM under inter turn short circuit, the AC/DC power converter under an open phase fault and also the PMSM under unbalanced voltage caused by open phase DC/AC inverter. These models allow supervising the main components of the PMSM drivetrains used to propel the SHEV. The ANN advantages of ability to include a lot of data mad possible to classify the faults in terms of their type and severity. This allows estimating the performance degree of that drivetrains during faulty conditions through the parameter state of health (SOH). The latter can be used in a global control strategy of PMSM control in degraded mode in which the control is auto-adjusted when a defect occurs on the system. The goal is to ensure a continuity of service of the SHEV in faulty conditions to improve its reliability.

Lithium-ion batteries are a possible choice for the energy storage system onboard hybrid electric vehicles and low-earth-orbit satellites, but lifetime performance remains an issue. The challenge is to diagnose the effects of ageing and then investigate the dependence of the magnitude of the deterioration on different accelerating factors (e.g. state-of-charge (SOC), depth-of-discharge (DOD) and temperature). Lifetime studies were undertaken incorporating different accelerating factors for two different applications: (1) coin cells with a LixNi0.8Co0.15Al0.05O2-based positive electrode were studied with a EUCAR power-assist HEV cycle, and (2) laminated commercial cells with a LixMn2O4-based positive electrode were studied with a low-earth-orbit (LEO) satellite cycle. Cells were disassembled and the electrochemical performance of harvested electrodes measured with two- and three-electrode cells. The LixNi0.8Co0.15Al0.05O2-based electrode impedance results were interpreted with a physically-based three-electrode model incorporating justifiable effects of ageing. The performance degradation of the cells with nickelate chemistry was independent of the cycling condition or target SOC, but strongly dependent on the temperature. The positive electrode was identified as the main source of impedance increase, with surface films having a composition that was independent of the target SOC, but with more of the same species present at higher temperatures. Furthermore, impedance results were shown to be highly dependent on both the electrode SOC during the measurement and the pressure applied to the electrode surface. An ageing hypothesis incorporating a resistive layer on the current collector and a local contact resistance (dependent on SOC) between the carbon and active material, both possibly leading to particle isolation, was found to be adequate in fitting the harvested aged electrode impedance data. The performance degradation of the cells with manganese chemistry was accelerated by both higher temperatures and larger DODs. The impedance increase was small, manifested in a SOC-dependent increase of the high-frequency semicircle and a noticeable increase of the high-frequency real axis intercept. The positive electrode had a larger decrease in capacity and increase in the magnitude of the high-frequency semi-circle (particularly at high intercalated lithium-ion concentrations) in comparison with the negative electrode. This SOC-dependent change was associated with cells cycled for either extended periods of time or at higher temperatures with a large DOD. An observed change of the cycling behaviour in the second potential plateau for the LixMn2O4-based electrode provided a possible kinetic-based explanation for the change of the high-frequency semi-circle. / Litiumjonbatteriet är en möjlig kandidat för energilagring i hybridfordon och i satelliter i låg omloppsbana, men än så länge är livslängden på batterierna ett problem. Utmaningen ligger i att kunna förstå hur batteriet åldras genom att utforska hur åldringsprocessen accelereras av faktorer som laddningstillstånd, urladdningsdjup och temperatur. Livslängdsstudier för två olika typer av batterier tänkta för olika applikationer utfördes: (1) knappceller med positiva LixNi0,8Co0,15Al0,05O2-baserade elektroder studerades med en effektstödd (power-assist) hybridcykel från EUCAR, och (2) laminerade kommersiella celler med positiva LixMn2O4-baserade elektroder studerades med en satellitcykel, avsedd för en satellit med låg omloppsbana. Cellerna öppnades och de uttagna elektrodernas elektrokemiska egenskaper utvärderades i två- och tre-elektroduppställningar. Resultaten från elektrokemiska impedansmätningar för den positiva LixNi0,8Co0,15Al0,05O2-baserade elektroden tolkades med hjälp av en fysikalisk tre-elektrod modell som tog hänsyn till de i litteraturen främst föreslagna effekterna av åldring. Prestandadegraderingen av celler med nickelkemi var oberoende av cykel och laddningstillståndet där åldringen skedde, men starkt beroende av temperaturen. Den positiva elektroden visade sig vara den största orsaken till impedansökningen i batteriet. Ytfilmerna på den positiva elektroden hade en sammansättning som var oberoende av laddningstillståndet men beroende av temperaturen. Impedansresultaten från de uttagna elektroderna var starkt beroende av både laddningstillstånd och yttre tryck på elektrodytan. Det visade sig att det var tillräckligt att ta hänsyn till ett resistivt skikt på strömtilledaren och en lokal kontaktresistans mellan kolet och det aktiva materialet (som är beroende av laddningstillståndet) för att anpassa modellen till impedansdata mätt på de uttagna elektroderna. Prestandadegraderingen av celler med mangankemi påskyndades av både högre temperaturer och högre urladdningsdjup. Impedansen ökade något, då både högfrekvenshalvcirkeln och högfrekvensintercepten ändrades. Positiva elektroden hade en större degradering i kapaciteten och en större ökning i magnituden av högfrekvenshalvcirkeln (speciellt vid högre litiumjon koncentrationer i elektroden) jämfört med den negativa elektroden. Denna laddningstillståndsberoende impedans-ökning var kopplad till celler som hade cyklats under en längre tid eller vid en högre temperatur och med ett högt urladdningsdjup. Ökningen i magnituden av högfrekvenshalvcirkeln skulle kunna vara relaterad till kinetiska begränsningar eftersom cyklingsbeteendet vid andra spänningsplatån ändrades samtidigt för de LixMn2O4-baserade elektroderna. / QC 20100621

The popularity of the internal combustion engine (ICE) vehicles has contributed to global warming problem and degradation of air quality around the world. Furthermore, the vehicles??? massive demand on gas has played a role in the depletion of fossil fuel reserves and the considerable rise in the gas price over the past twenty years. Those existing challenges force the auto-industry to move towards the technology development of vehicle electrification. An electrified vehicle is driven by one or more electric motors. And the electricity comes from the onboard energy storage system (ESS). Currently, no single type of green energy source could meet all the requirements to drive a vehicle. A hybrid energy storage system (HESS), as a combination of battery and ultra-capacitor units, is expected to improve the overall performance of vehicles??? ESS. This thesis focuses on the design of HESS and the development of a HESS prototype for electric vehicles (EVs) and hybrid electric vehicles (HEVs). Battery unit (BU), ultra-capacitor unit (UC) and a DC/DC converter interfacing BU and UC are the three main components of HESS. The research work first reviews literatures regarding characteristics of BU, UC and power electronic converters. HESS design is then conducted based on the considerations of power capability, energy efficiency, size and cost optimization. Besides theoretical analysis, a HESS prototype is developed to prove the principles of operation as well. The results from experiment are compared with those from simulation.

Dans les véhicules hybrides électrique-essence, les stratégies de gestion de l’énergie déterminent la répartition des flux d'énergies des moteurs thermique et électrique avec pour objectif classique la réduction de la consommation. Par ailleurs, pour respecter les seuils réglementaires d’émissions polluantes, les motorisations essence sont équipées d’un catalyseur 3-voies chauffé par les gaz d’échappement. Une fois amorcé, ce catalyseur convertit presque entièrement les émissions polluantes du moteur. C’est donc au démarrage que la plupart de la pollution est émise, lorsque le catalyseur est froid et que la pollution du moteur n’est pas convertie. La chauffe du catalyseur est donc l’étape clé de la dépollution. Ce mémoire propose une démarche de prise en compte des émissions polluantes par la gestion d’énergie. Le véhicule hybride est assimilé à un système dynamique à deux états, l’état de charge batterie et la température du catalyseur. Un problème d’optimisation dynamique est défini, qui minimise un critère original pondérant judicieusement la consommation et les émissions polluantes. La théorie de la commande optimale, avec les Principes du Minimum de Pontryaguine et de Bellman, permet de résoudre ce problème d’optimisation. Des stratégies optimales sont déduites et simulées avec un modèle de véhicule intégrant un modèle thermique multi-zones de catalyseur, validé expérimentalement, qui simule précisément la chauffe. Le compromis entre la consommation et la pollution est exploré. Une stratégie de chauffe du catalyseur, plus méthodique, analytique et efficace que les stratégies empiriques actuelles, est alors proposée. Cette stratégie est validée expérimentalement dans un environnement HyHIL (Hybrid Hardware In the loop). Une importante réduction de la pollution est obtenue, confortant l’approche d’optimisation dynamique pour la mise au point des stratégies de gestion d’énergie du véhicule hybride. / In hybrid gasoline-electric vehicles, the energy management strategies determine the distribution of engine and motor energy flows with fuel consumption reduction as classical objective. Furthermore, to comply with pollutant emissions standards, SI engines are equipped with 3-Way Catalytic Converters (3WCC) heated by exhaust gases. When 3WCC temperature is over the light-off temperature, engine pollutant emissions are almost totally converted. Most of the pollution is produced at the vehicle start, when the 3WCC is cold and the engine pollution is not converted. The 3WCC heating is thus the key aspect of the pollutant emissions. This dissertation proposes an approach to take into account pollutant emissions in energy management. The hybrid electric vehicle is considered as a dynamic system with two states, the battery state of charge and 3WCC temperature. A dynamic optimization problem is defined, minimizing an original criterion weighting judiciously fuel consumption and pollutant emissions. Optimal control theory, with the Pontryaguine Minimum and Bellman principles, allows solving this optimization problem. Optimal strategies are derived and simulated with a vehicle model including a multi-zones 3WCC thermal model, experimentally validated, which simulates precisely the 3WCC heating. The compromise between fuel consumption and pollutant emissions is explored. Then, an innovative 3WCC heating strategy is proposed and validated experimentally in a HyHIL (Hybrid Hardware In the loop) environment. A significant reduction of the pollutant emissions is obtained, strengthening the dynamic optimal approach to set up the energy management strategies for hybrid vehicles.

Le véhicule hybride électrique dispose de deux sources d’énergie distinctes pour se mouvoir : le carburant, ainsi qu’un système de stockage électrique ayant la particularité d’être réversible. La loi de gestion d’énergie a pour objectif de superviser les flux de puissance dans le groupe motopropulseur en intervenant sur le point de fonctionnement des organes de celui-ci, et ce dans le but d’optimiser un critère donné. La loi de gestion d’énergie se formalise donc par un problème de commande optimale dont le critère à minimiser tient compte de la consommation de carburant du véhicule sur un trajet donné. La solution de ce problème peut se calculer hors ligne lorsque toutes les données du trajet sont parfaitement connues à l’avance, hypothèse qui n’est plus admissible pour une stratégie embarquée sur véhicule dont l’objectif est alors de s’approcher au maximum du résultat optimal. Les travaux présentés dans ce manuscrit mettent en avant la commande optimale orientée multi-objectif pour répondre à la problématique du compromis inter-prestations au coeur du développement d’un véhicule de série. Une loi de gestion d’énergie tenant compte du compromis entre consommation et agrément de conduite, ainsi qu’une autre traitant le compromis entre consommation et vieillissement batterie sont proposées. Les stratégies présentées s’inscrivent également dans une approche modulaire tirée de la solution de nature transversale issue de l’Equivalent Consumption Minimization strategy (ECMS). Ainsi, la commande du véhicule hybride rechargeable, du Mild-Hybride, ainsi que d’architectures hybrides complexes disposant d’une transmission automatique, de deux machines électriques ou deux systèmes de stockage électriques, est ici traitée à travers un socle commun. Cette approche permet de réduire le temps de développement des stratégies qui partagent un maximum d’éléments communs. / The hybrid electric vehicle uses two different energy sources to propel itself: fuel as well as a reversible electric storage system. The energy management strategy aims at supervising the power flows inside the powertrain by choosing the operating points of the different components so as to optimize a given criterion. The energy management strategy is formulated as an optimal control problem where the criterion to be minimized takes into account the total fuel consumption of the vehicle on the considered trip. The optimal solution can be calculated off-line when the vehicle’s mission is perfectly known, an assumption no longer admissible for an embedded strategy whose main objective is to get as close as possible to the optimal result. The work presented in this manuscript highlights the potential of multi-objective optimal control to handle the features’ trade-offs inherent to the development of production vehicle. An energy management strategy taking into account the trade-off between fuel consumption and drivability, as well as one dealing with the trade-off between fuel consumption and battery state of health, are proposed. The presented strategies share a modular approach following the transversal solution of the Equivalent Consumption Minimization Strategy (ECMS). As a result, the control policy of the plug-in hybrid electric vehicle, the Mild-Hybrid, together with complex hybrid architectures provided with an automated transmission, two electric machines or two electric storage systems, is tackled through a common base. This approach allows to reduce the development period of the energy management strategies which shares a maximum of common elements.