<div><div><div><p>This project aims to develop a cloud-based platform that integrates sensors with business intelligence for real-time energy management at the plant level. It provides facility managers, an energy management platform that allows them to monitor equipment and plant-level energy consumption remotely, receive a warning, identify energy loss due to malfunction, present options with quantifiable effects for decision-making, and take actions, and assess the outcomes. The objectives consist of:</p><ol><li><p>Developing a generic platform for the monitoring energy consumption of industrial equipment using sensors</p></li><li><p>Control the connected equipment using an actuator</p></li><li><p>Integrating hardware, cloud, and application algorithms into the platform</p></li><li><p>Validating the system using an Energy Consumption Forecast scenario</p></li></ol><p>A Demo station was created for testing the system. The demo station consists of equipment such as air compressor, motor and light bulb. The current usage of these equipment is measured using current sensors. Apart from current sensors, temperature sensor, pres- sure sensor and CO2 sensor were also used. Current consumption of these equipment was measured over a couple of days. The control system was tested randomly by turning on equipment at random times. Turning on the equipment resulted in current consumption which ensured that the system is running. Thus, the system worked as expected and user could monitor and control the connected equipment remotely.</p></div></div></div>

Die Industrie 4.0 führt aktuell zu revolutionären Veränderungen und Herausforderungen im Industriesektor, auf die Unternehmen mit neuen Geschäftsmodellen reagieren müssen. Die Masterarbeit gibt mit Hilfe einer Status-Quo Analyse eine Bestandsaufnahme über die aktuellen digitalen Geschäftsmodelle deutscher Industrieunternehmen. Die Erkenntnisse wurden auf Basis von 71 \'Mini-Cases\' erhoben. Dabei wurden Anbieter, sowie Anwender von Industrie 4.0 Technologien untersucht und in neun Muster kategorisiert. Auf Grundlage dieser Ergebnisse wurde ein inkrementeller Transformationsprozess konzipiert, der zur Entwicklung von digitalen Geschäftsmodellen in der Industrie 4.0 genutzt werden kann.

The evolution of IoT has revolutionized industrial automation. Industrial devices at every level such as field devices, control devices, enterprise level devices etc., are connected to the Internet, where they can be accessed easily. It has significantly changed the way applications are developed on the industrial automation systems. It led to the paradigm shift where novel IoT application development tools such as Node-RED can be used to develop complex industrial applications as IoT orchestrations. However, in the current state, these applications are bound strictly to devices from specific vendors and ecosystems. They cannot be re-used with devices from other vendors and platforms, since the applications are not semantically interoperable. For this purpose, it is desirable to use platform-independent, vendor-neutral application templates for common automation tasks. However, in the current state in Node-RED such reusable and interoperable application templates cannot be developed. The interoperability problem at the data level can be addressed in IoT, using Semantic Web (SW) technologies. However, for an industrial engineer or an IoT application developer, SW technologies are not very easy to use. In order to enable efficient use of SW technologies to create interoperable IoT applications, novel IoT tools are required. For this purpose, in this paper we propose a novel semantic extension to the widely used Node-RED tool by introducing semantic definitions such as iot.schema.org semantic models into Node-RED. The tool guides a non-expert in semantic technologies such as a device vendor, a machine builder to configure the semantics of a device consistently. Moreover, it also enables an engineer, IoT application developer to design and develop semantically interoperable IoT applications with minimal effort. Our approach accelerates the application development process by introducing novel semantic application templates called Recipes in Node-RED. Using Recipes, complex application development tasks such as skill matching between Recipes and existing things can be automated.We will present the approach to perform automated skill matching on the Cloud or on the Edge of an automation system. We performed quantitative and qualitative evaluation of our approach to test the feasibility and scalability of the approach in real world scenarios. The results of the evaluation are presented and discussed in the paper. / Die Entwicklung des Internet der Dinge (IoT) hat die industrielle Automatisierung revolutioniert. Industrielle Geräte auf allen Ebenen wie Feldgeräte, Steuergeräte, Geräte auf Unternehmensebene usw. sind mit dem Internet verbunden, wodurch problemlos auf sie zugegriffen werden kann. Es hat die Art und Weise, wie Anwendungen auf industriellen Automatisierungssystemen entwickelt werden, deutlich verändert. Es führte zum Paradigmenwechsel, wo neuartige IoT Anwendungsentwicklungstools, wie Node-RED, verwendet werden können, um komplexe industrielle Anwendungen als IoT-Orchestrierungen zu entwickeln. Aktuell sind diese Anwendungen jedoch ausschließlich an Geräte bestimmter Anbieter und Ökosysteme gebunden. Sie können nicht mit Geräten anderer Anbieter und Plattformen verbunden werden, da die Anwendungen nicht semantisch interoperabel sind. Daher ist es wünschenswert, plattformunabhängige, herstellerneutrale Anwendungsvorlagen für allgemeine Automatisierungsaufgaben zu verwenden. Im aktuellen Status von Node-RED können solche wiederverwendbaren und interoperablen Anwendungsvorlagen jedoch nicht entwickelt werden. Diese Interoperabilitätsprobleme auf Datenebene können im IoT mithilfe von Semantic Web (SW) -Technologien behoben werden. Für Ingenieure oder Entwickler von IoT-Anwendungen sind SW-Technologien nicht sehr einfach zu verwenden. Zur Erstellung interoperabler IoT-Anwendungen sind daher neuartige IoT-Tools erforderlich. Zu diesem Zweck schlagen wir eine neuartige semantische Erweiterung des weit verbreiteten Node-RED-Tools vor, indem wir semantische Definitionen wie iot.schema.org in die semantischen Modelle von NODE-Red einführen. Das Tool leitet einen Gerätehersteller oder Maschinebauer, die keine Experten in semantische Technologien sind, an um die Semantik eines Geräts konsistent zu konfigurieren. Darüber hinaus ermöglicht es auch einem Ingenieur oder IoT-Anwendungsentwickler, semantische, interoperable IoT-Anwendungen mit minimalem Aufwand zu entwerfen und entwicklen Unser Ansatz beschleunigt die Anwendungsentwicklungsprozesse durch Einführung neuartiger semantischer Anwendungsvorlagen namens Rezepte für Node-RED. Durch die Verwendung von Rezepten können komplexe Anwendungsentwicklungsaufgaben wie das Abgleichen von Funktionen zwischen Rezepten und vorhandenen Strukturen automatisiert werden. Wir demonstrieren Skill-Matching in der Cloud oder am Industrial Edge eines Automatisierungssystems. Wir haben dafür quantitative und qualitative Bewertung unseres Ansatzes durchgeführt, um die Machbarkeit und Skalierbarkeit des Ansatzes in realen Szenarien zu testen. Die Ergebnisse der Bewertung werden in dieser Arbeit vorgestellt und diskutiert.

Evolving technology in wireless telecommunication, such as 5G, provides opportunities to utilize wireless communication more in an industrial setting where reliability and predictability are of great concern. More capable Industrial Internet of Things devices (IIoT) are, indeed, a catalyst for Industry 4.0. Still, before the IIoT devices can be deemed capable enough, a method to evaluate the IIoT systems unobtrusively—so that the evaluation does not affect the performance of the systems—must be established. This thesis aims to answer how the performance of a distributed control system can be unobtrusively evaluated, and also determine what the state-of-the-art is in latency measurements in distributed control systems. To answer the question, a novel diagnostics method for time-critical control systems in cloud-fog automation is proposed and extensively evaluated on real-life testbeds that use 5G, WiFi 6, and Ethernet in an edge-computing topology with real control systems. The feasibility of the proposed method was verified by experiments conducted with a diagnostics framework prototype developed in this thesis. In the proposed diagnostics framework, the controller application is monitored by a computing probe based on an extended Berkeley Packet Filter program. Network communication between the controller and control target is evaluated with a multi-channel Ethernet probe and custom-made software that computes several metrics related to the performance of the distributed system. The data from the unobtrusive probes are sent to a time-series database that is used for further analysis and real-time visualization in a graphical interface created with Grafana. The proposed diagnostics method together with the developed prototype can be used as a research infrastructure for future evaluations of distributed control systems.

This thesis aims to investigate a digital, emerging business model, which just enjoys the highest attention in many industrial sectors. The industry 4.0 changes how original equipment manufacturers (OEMs) retain their competitiveness and offer innovative solutions to their customers. Therefore, this master thesis investigates the diverse opportunities of usage-based business models – namely Pay-per-X / Equipment-as-a-Service – from the perspective of a sensor-tech start-up. The company, which can act as a technical enabler for Pay-per-X, is located in Germany and has various markets leading machine and component manufacturers as customers. This projects’ goal is to get an in-depth understanding of the business model and how the company (with their technology) can participate in the market, which is estimated to have a size of 131.2m USD in 2025. Therefore, mainly qualitative research methods have been applied – however, quantitative sections enrich the analysis part of the thesis. Nine expert interviews were conducted, and a calculation tool was developed, which aims to easily convince OEMs of the new business models through modeling a business case, by incorporation of the most relevant parameters. Two use cases were analyzed in the fields of production machines and commercial vehicles. This is followed by a short excursus to a required Pay-per-X cloud software, where requirements were defined based on machine users’ needs. Based on these insights, a positioning strategy for the case company within this field is proposed later-on, which puts emphasis on how the firm can act as a technical enabler for Pay-per-X business models. / Syftet med denna avhandling är att undersöka en ny digital affärsmodell som just nu får stor uppmärksamhet inom många industrisektorer. Industri 4.0 förändrar hur tillverkare av originalutrustning behåller sin konkurrenskraft och erbjuder innovativa lösningar till sina kunder. Därför undersöker denna masteruppsats de olika möjligheterna med användningsbaserade affärsmodeller - nämligen Pay-per-X / Equipment-as-a-Service - ur ett startupföretag inom sensorteknik. Företaget, som kan fungera som en teknisk möjliggörare för Pay-per-X, är beläget i Tyskland och har olika marknadsledande maskin- och komponenttillverkare som kunder. Projektets mål är att få en djupgående förståelse för affärsmodellen och hur företaget (med sin teknik) kan delta på marknaden, som beräknas ha en storlek på 131,2 miljoner US-dollar år 2025. Därför har huvudsakligen kvalitativa forskningsmetoder tillämpats - men kvantitativa avsnitt berikar analysdelen av avhandlingen. Nio expertintervjuer genomfördes och ett beräkningsverktyg utvecklades, som syftar till att enkelt övertyga OEMs om de nya affärsmodellerna genom att modellera ett affärscase, genom att införliva de mest relevanta parametrarna. Två användningsfall analyserades inom områdena produktionsmaskiner och kommersiella fordon. Detta följs av en kort utflykt till en nödvändig Pay-per-X-molnmjukvara, där kraven definierades utifrån maskinanvändarnas behov. På grundval av dessa insikter föreslås senare en positioneringsstrategi för fallföretaget inom detta område, som lägger tonvikten på hur företaget kan fungera som en teknisk möjliggörare för Pay-per-X-affärsmodeller.

Low-power wireless technology is a part and parcel of our daily life, shaping the way in which we behave, interact, and more generally live. The ubiquity of cheap, tiny, battery-powered devices augmented with sensing, actuation, and wireless communication capabilities has given rise to a ``smart" society, where people, machines, and objects are seamlessly interconnected, among themselves and with the environment. Behind the scenes, low-power wireless protocols are what enables and rules all interactions, organising these embedded devices into wireless networks, and orchestrating their communications. The recent years have witnessed a persistent increase in the pervasiveness and impact of low-power wireless. After having spawned a wide spectrum of powerful applications in the consumer domain, low-power wireless solutions are extending their influence over the industrial context, where their adoption as part of feedback control loops is envisioned to revolutionise the production process, paving the way for the Fourth Industrial Revolution. However, as the scale and relevance of low-power wireless systems continue to grow, so do the challenges posed to the communication substrates, required to satisfy ever more strict requirements in terms of reliability, responsiveness, and energy consumption. Harmonising these conflicting demands is far beyond what is enabled by current network stacks and control architectures; the need to timely bridge this gap has spurred a new wave of interest in low-power wireless networking, and directly motivated our work. In this thesis, we take on this challenge with a main conceptual and technical tool: concurrent transmissions (CTX), a technique that, by enforcing nodes to transmit concurrently, has been shown to unlock unprecedented fast, reliable, and energy efficient multi-hop communications in low-power wireless networks, opening new opportunities for protocol design. We first direct our research endeavour towards industrial applications, focusing on the popular IEEE 802.15.4 narrowband PHY layer, and advance the state of the art along two different directions: interference resilience and aperiodic wireless control. We tackle radio-frequency noise by extensively analysing, for the first time, the dependability of CTX under different types, intensities, and distributions of reproducible interference patterns, and by devising techniques to push it further. Specifically, we concentrate on CRYSTAL, a recently proposed communication protocol that relies on CTX to rapidly and dependably collect aperiodic traffic. By integrating channel hopping and noise detection in the protocol operation, we provide a novel communication stack capable of supporting aperiodic transmissions with near-perfect reliability and a per-mille radio duty cycle despite harsh external interference. These results lay the ground towards the exploitation of CTX for aperiodic wireless control; we explore this research direction by co-designing the Wireless Control Bus (WCB), our second contribution. WCB is a clean-slate CTX-based communication stack tailored to event-triggered control (ETC), an aperiodic control strategy holding the capability to significantly improve the efficiency of wireless control systems, but whose real-world impact has been hampered by the lack of appropriate networking support. Operating in conjunction with ETC, WCB timely and dynamically adapts the network operation to the control demands, unlocking an order-of-magnitude reduction in energy costs w.r.t. traditional periodic approaches while retaining the same control performance, therefore unleashing and concretely demonstrating the true ETC potential for the first time. Nevertheless, low-power wireless communications are rapidly evolving, and new radios striking novel trade-offs are emerging. Among these, in the second part of the thesis we focus on ultra-wideband (UWB). By providing hitherto missing networking primitives for multi-hop dissemination and collection over UWB, we shed light on the communication potentialities opened up by the high data throughput, clock precision, and noise resilience offered by this technology. Specifically, as a third contribution, we demonstrate that CTX not only can be successfully exploited for multi-hop UWB communications but, once embodied in a full-fledged system, provide reliability and energy performance akin to narrowband. Furthermore, the higher data rate and clock resolution of UWB chips unlock up to 80% latency reduction w.r.t. narrowband CTX, along with orders-of-magnitude improvements in network-wide time synchronization. These results showcase how UWB CTX could significantly benefit a multitude of applications, notably including low-power wireless control. With WEAVER, our last contribution, we make an additional step towards this direction, by supporting the key functionality of data collection with an ultra-fast convergecast stack for UWB. Challenging the internal mechanics of CTX, WEAVER interleaves data and acknowledgements flows in a single, self-terminating network-wide flood, enabling the concurrent collection of different packets from multiple senders with unprecedented latency, reliability, and energy efficiency. Overall, this thesis pushes forward the applicability and performance of low-power wireless, by contributing techniques and protocols to enhance the dependability, timeliness, energy efficiency, and interference resilience of this technology. Our research is characterized by a strong experimental slant, where the design of the systems we propose meets the reality of testbed experiments and evaluation. Via our open-source implementations, researchers and practitioners can directly use, extend, and build upon our contributions, fostering future work and research on the topic.

The manufacturing industry is competitive and is constantly striving to improve OEE. In the transition to smart production, digital technologies such as IIoT are highlighted as important. IIoT platforms enable real-time monitoring. In this sense, digital technologies such as IIoT are expected to improve OEE by enabling the analysis of real-time data and production availability.  A qualitative study with an abductive approach has been conducted. The empirical material has been collected through a case study of a heavy-duty vehicle industry and the theoretical framework is based on a literature study. Lastly, a thematic analysis has been used for the derivation of appropriate themes for analysis. The study concluded that challenges and enablers related to the implementation of IIoT to improve OEE can be divided into technical and cultural factors. Technical challenges and enablers mainly consider the achievement of interoperability, compatibility, and cyber security, while cultural factors revolve around digital acceptance, competence, encouragement of digital curiosity, and creating knowledge and understanding towards OEE. Lastly, conclusions can be drawn that implementation of IIoT has a positive effect on OEE since it ensures consistent and accurate data, which lies a solid foundation for production decisions. Also, digitalization of production enhances lean practices which are considered a key element for improving OEE.

This diploma thesis is focused on the study of concept of Internet of Things, concept of Industry 4.0 and on current conditions in smart factories. Based on these studies there was designed and implemented hardware and software adjustment for industrial machines and connection of these industrial machines to communication network. There was designed and programmed the application in the C# language. This application provides a data collection from industrial machines, provides various services for machines and humans and this application is processing and viewing necessary data. For these purposes the application is using a database system based on the SQLite. These tasks of designing and implementation are summarized to system, which is determined for smart factory implementation. This implementation is created according to Industry 4.0 concept.

It was analyzed if instructions on a head-worn Augmented Reality display (AR-HWD) are better for manual industrial assembly tasks than instructions on a stationary screen. A prototype was built which consisted of virtual instruction screens for two example assembly tasks. In a comparison study participants performed the tasks with instructions through an AR-HWD and alternatively through a stationary screen. Questionnaires, interviews and observation notes were used to evaluate the task performances and the user experience. The study revealed that the users were excited and enjoyed trying the technology. The perceived usefulness at the current state was diverse, but the users saw a huge potential in AR-HWDs for the future. The task accuracy with instructions on the AR-HWD was equally good as with instructions on the screen. AR-HWDs are found to be a better approach than a stationary screen, but technological limitations need to be overcome and workers need to train using the new technology to make its application efficient.

The oil and gas industry faces a lack of compact drilling devices capable of performing horizontal drilling maneuvers in depleted or abandoned wells in order to enhance oil recovery. The purpose of this project was to design and develop a smart sensing system that can be later implemented in compact drilling devices used to perform horizontal drilling to enhance oil recovery in wells. A smart sensor is the combination of a sensing element (sensor) and a microprocessor. Hence, a smart sensing system is an arrangement that consists of different sensors, where one or more have smart capabilities. The sensing system was built and tested in a laboratory setting. For this, a test bench was used as a case study to simulate the operation from a micro-drilling device. The smart sensing system integrated the sensors essential for the direct operational measurements required for the robot. The focus was on selecting reliable and sturdy components that can handle the operation Down the Hole (DTH) on the final lateral micro-drilling robot. The sensing system's recorded data was sent to a microcontroller, where it was processed and then presented visually to the operator through a User Interface (UI) developed in a cloud-based framework. The information was filtered, processed, and sent to a controller that executed commands and sent signals to the test bench’s actuators. The smart sensing system included novel modules and sensors suitable for the operation in a harsh environment such as the one faced in the drilling process. Furthermore, it was designed as an independent, flexible module that can be implemented in test benches with different settings and early robotic prototypes. The outcome of this project was a sensing system able to provide robotic drilling devices with flexibility while providing accurate and reliable measurements during their operation.