Cette thèse montre le développement d’un code de calcul pour les simulations numériques directes d’écoulements diphasiques compressibles avec évaporation. Un couplage entre les méthodes Level Set et VOF est réalisé pour le suivi d’interface. Afin de résoudre les équations de la mécanique des fluides, une méthode basée sur la pression est employée et, pour découpler la vitesse de la pression, une méthode de projection est effectuée. Cette méthode permet l’implicitation des termes liés à l’acoustique et donc de diminuer la contrainte sur le pas de temps. Le liquide et le gaz sont traités de manière compressible permettant des variations locales des masses volumiques grâce à l’utilisation d’équations d’état. L’évaporation est simulée de deux manières différentes ; une première, où un taux d’évaporation constant est employé et une seconde, où ce taux est calculé par la thermique. Parallèlement à ce sujet, une étude de la distribution des courbures dans une injection de liquide est réalisée. Cette étude permet d’étendre le concept de distribution des tailles de gouttes dans un spray et d’améliorer les informations disponibles dans le modèle ELSA. Enfin, une autre étude est effectuée sur la recherche d’un critère, basé sur les courbures à l’interface, pour estimer la qualité d’une simulation. / This PhD thesis shows the development of a numerical method for solving two-phase flows with vaporisation. A coupling between Level Set and VOF methods is realised for the interface capturing. In order to solve fluid mechanics equations, a pressure based method is employed and, to decouple velocity and pressure, a projection method is performed. This method allows the implicitation of the acoustic terms and the time step constraint reduction. Liquid and gas are considered as compressible allowing local density variations with equations of state. The vaporisation is computed in two different ways ; a first one where the vaporisation rate is constant and a second one, where this rate is calculated by thermodynamics. Along with this topic, a study on curvature distribution in a liquid injection configuration is realised. This study allows to extend the drop size distribution concept in a spray and to improve available informations on ELSA model. Finally, an other study is performed on thedevelopment of a criterion, based on interface curvatures, which estimates the quality of a simulation.

Les travaux présentés dans ce manuscrit se concentrent sur l'approximation numérique des équations de la magnétohydrodynamique (MHD) et sur leur stabilisation pour des problèmes caractérisés par des nombres de Reynolds cinétique élevés ou par des écoulements multiphasiques. Nous validons numériquement un nouveau modèle de Simulation des Grandes Echelles (ou Large Eddy Simulations, LES), dit de viscosité entropique, sur des écoulements de cylindre en précession ou créés par des turbines contra-rotatives (écoulement de Von Kármán). Ces études sont réalisées avec le code MHD SFEMaNS développé par J.-L. Guermond et C. Nore depuis 2002 pour des géométries axisymétriques. Ce code est basé sur une décomposition spectrale dans la direction azimutale et des éléments finis de Lagrange dans un plan méridien. Nous adaptons une méthode de pseudo-pénalisation pour prendre en compte des turbines en mouvement, ce qui étend le code SFEMaNS à des géométries quelconques. Nous présentons aussi une méthode originale d'approximation des équations de Navier-Stokes à densité variable qui utilise la quantité de mouvement comme variable et la viscosité entropique pour stabiliser les équations de la masse et du mouvement. / The investigations presented in this manuscript focus on the numerical approximation of the magnetohydrodynamics (MHD) equations and on their stabilization for problems involving either large kinetic Reynolds numbers or multiphase flows. We validate numerically a new Large Eddy Simulation (LES) model, called entropy viscosity, on flows driven by precessing cylindrical containers or counter-rotating impellers (Von Kármán flow). These studies are performed with SFEMaNS MHD-code developed by J.-L. Guermond and C. Nore since 2002 for axisymmetric geometries. This code is based on a spectral decomposition in the azimuthal direction and a Lagrange finite element approximation in a meridian plane. We adapt a pseudo-penalization method to report the action of rotating impellers that extends the range of SFEMaNS's applications to any geometry. We also present an original approximation method of the Navier-Stokes equations with variable density. This method uses the momentum as variable and stabilizes both mass and momentum equations with the same entropy viscosity.

This project presents the development and implementation of a GPU-accelerated meshless two-phase incompressible fluid flow solver. The solver uses a variant of the Generalized Finite Difference Meshless Method presented by Gerace et al. [1]. The Level Set Method [2] is used for capturing the fluid interface. The Compute Unified Device Architecture (CUDA) language for general-purpose computing on the graphics-processing-unit is used to implement the GPU-accelerated portions of the solver. CUDA allows the programmer to take advantage of the massive parallelism offered by the GPU at a cost that is significantly lower than other parallel computing options. Through the combined use of GPU-acceleration and a radial-basis function (RBF) collocation meshless method, this project seeks to address the issue of speed in computational fluid dynamics. Traditional mesh-based methods require a large amount of user input in the generation and verification of a computational mesh, which is quite time consuming. The RBF meshless method seeks to rectify this issue through the use of a grid of data centers that need not meet stringent geometric requirements like those required by finite-volume and finite-element methods. Further, the use of the GPU to accelerate the method has been shown to provide a 16-fold increase in speed for the solver subroutines that have been accelerated.

Underwater explosions (UNDEX) and a ship's vulnerability to them are problems of interest in early-stage ship design. A series of events occur sequentially in an UNDEX scenario in both the fluid and structural domains and these events happen over a wide range of time and spatial scales. Because of the complexity of the physics involved, it is a common practice to separate the description of UNDEX into early-time and late-time, and far-field and near-field. The research described in this dissertation is focused on the simulation of near-field and early-time UNDEX. It assembles a hybrid framework of algorithms to provide results while maintaining computational efficiency. These algorithms include Runge-Kutta, Discontinuous Galerkin, Level Set, Direct Ghost Fluid and Embedded Boundary methods. Computational fluid dynamics (CFD) solvers are developed using this framework of algorithms to demonstrate the computational methods and their ability to effectively and efficiently solve UNDEX problems. Contributions, made in the process of satisfying the objective of this research include: the derivation of eigenvectors of flux Jacobians and their application to the implementation of the slope limiter in the fluid discretization; the three-dimensional extension of Direct Ghost Fluid Method and its application to the multi-fluid treatment in UNDEX flows; the enforcement of an improved non-reflecting boundary condition and its application to UNDEX simulations; and an improvement to the projection-based embedded boundary method and its application to fluid-structure interaction simulations of UNDEX problems. / Doctor of Philosophy / Underwater explosions (UNDEX) and a ship's vulnerability to them are problems of interest in early-stage ship design. A series of events occur sequentially in an UNDEX scenario in both the fluid and structural domains and these events happen over a wide range of time and spatial scales. Because of the complexity of the physics involved, it is a common practice to separate the description of UNDEX into early-time and late-time, and far-field and near-field. The research described in this dissertation is focused on the simulation of near-field and early-time UNDEX. It assembles a hybrid framework of algorithms to provide results while maintaining computational efficiency. These algorithms include Runge-Kutta, Discontinuous Galerkin, Level Set, Direct Ghost Fluid and Embedded Boundary methods. Computational fluid dynamics (CFD) solvers are developed using this framework of algorithms to demonstrate these computational methods and their ability to effectively and efficiently solve UNDEX problems.

Zweitveröffentlichung, ursprünglich veröffentlicht: Jonas Holley: Stress-Constrained Topology Optimization with Application to the Design of Electrical Machines. München: Verlag Dr. Hut, 2023, 199 Seiten, Dissertation Humboldt-Universität Berlin (2023). ISBN 978-3-8439-5378-8 / Während des Designprozesses physischer Gegenstände stellt die mechanische Stabilität in nahezu jedem Anwendungsbereich eine essentielle Anforderung dar. Stabilität kann mittels geeigneter Kriterien, die auf dem mechanischen Spannungstensor basieren, mathematisch quantifiziert werden. Dies dient dem Ziel der Vermeidung von Schädigung in jedem Punkt innerhalb des Gegenstands. Die vorliegende Arbeit behandelt die Entwicklung einer Methode zur Lösung von Designoptimierungsproblemen mit punktweisen Spannungsrestriktionen. Zunächst wird eine Regularisierung des Optimierungsproblems eingeführt, die einen zentralen Baustein für den Erfolg einer Lösungsmethode darstellt. Nach der Analyse des Problems hinsichtlich der Existenz von Lösungen wird ein Gradientenabstiegsverfahren basierend auf einer impliziten Designdarstellung und dem Konzept des topologischen Gradienten entwickelt. Da der entwickelte Ansatz eine Methode im Funktionenraum darstellt, ist die numerische Realisierung ein entscheidender Schritt in Richtung der praktischen Anwendung. Die Diskretisierung der Zustandsgleichung und der adjungierten Gleichung bildet die Basis für eine endlich-dimensionale Version des Optimierungsverfahrens. Im letzten Teil der Arbeit werden numerische Experimente durchgeführt, um die Leistungsfähigkeit des entwickelten Algorithmus zu bewerten. Zunächst wird das Problem des minimalen Volumens unter punktweisen Spannungsrestriktionen anhand der L-Balken Geometrie untersucht. Ein Schwerpunkt wird hierbei auf die Untersuchung der Regularisierung gelegt. Danach wird das multiphysikalische Design einer elektrischen Maschine adressiert. Zusätzlich zu den punktweisen Restriktionen an die mechanischen Spannungen wird die Maximierung des mittleren Drehmoments berücksichtigt, um das elektromagnetische Verhalten der Maschine zu optimieren. Der Erfolg der numerischen Tests demonstriert das Potential der entwickelten Methode in der Behandlung realistischer industrieller Problemstellungen. / In the process of designing a physical object, the mechanical stability is an essential requirement in nearly every area of application. Stability can be quantified mathematically by suitable criteria based on the stress tensor, aiming at the prevention of damage in each point within the physical object. This thesis deals with the development of a framework for the solution of optimal design problems with pointwise stress constraints. First, a regularization of the optimal design problem is introduced. This perturbation of the original problem represents a central element for the success of a solution method. After analyzing the perturbed problem with respect to the existence of solutions, a line search type gradient descent scheme is developed based on an implicit design representation via a level set function. The core of the optimization method is provided by the topological gradient, which quantifies the effect of an infinitesimal small topological perturbation of a given design on an objective functional. Since the developed approach is a method in function space, the numerical realization is a crucial step towards its practical application. The discretization of the state and adjoint equation provide the basis for developing a finite-dimensional version of the optimization scheme. In the last part of the thesis, numerical experiments are conducted in order to assess the performance of the developed algorithm. First, the stress-constrained minimum volume problem for the L-Beam geometry is addressed. An emphasis is put on examining the effect of the proposed regularization. Afterwards, the multiphysical design of an electrical machine is addressed. In addition to the pointwise constraints on the mechanical stress, the maximization of the mean torque is considered in order to improve the electromagnetic performance of the machine. The success of the numerical tests demonstrate the potential of the developed design method in dealing with real industrial problems.

Dans le cadre général de la simulation du procédé de frittage en phase solide, ce travail propose une approche numérique, à l'échelle des particules, de la consolidation d'un compact pulvérulent céramique. Le frittage est un procédé mettant en jeu plusieurs chemins de diffusion activés thermiquement. Parmi ces chemins de diffusion, les plus importants sont : la diffusion surfacique, la diffusion aux joints des grains et la diffusion volumique. La mise en place de cette physique dans un cadre de calcul intensif doit permettre de mieux comprendre ces mécanismes de diffusion ainsi que leur influence sur l'évolution de la microstructure. Le but de ce travail consiste à développer un modèle ainsi qu'une stratégie numérique capable d'intégrer les différents mécanismes de diffusion dans un cadre de calcul intensif. Le flux de matière est calculé en fonction du Laplacien de la courbure dans les cas de la diffusion surfacique, tandis que pour la diffusion volumique ce flux est proportionnel au gradient de la pression hydrostatique. Le modèle physique est tout d'abord présenté dans le cadre de la mécanique des milieux continus. Ensuite, la stratégie numérique développée pour la simulation du frittage d'un empilement granulaire est détaillée. Cette stratégie est basée sur une discrétisation du problème par des éléments finis stabilisés couplée avec une méthode Level-set pour décrire la surface libre des particules. Cette stratégie nous permet de faire des simulations avec un "grand" nombre de particules. Plusieurs simulations en 3D, menées dans un cadre de calcul parallèle, montrent l'évolution qui a lieu sur un empilement granulaire réaliste. / Within the general context of solid-state sintering process, this work presents a numerical modeling approach, at the particle scale, of ceramic particle packing consolidation. Typically, the sintering process triggers several mass transport paths that are thermally activated. Among those diffusion paths, the most important ones are: surface diffusion, grain boundary diffusion and volume diffusion. Including this physics into a high-performance computing framework would permit to gain precious insights about the driving mechanisms. The aim of the present work is to develop a model and a numerical strategy able to integrate the different diffusion mechanisms into continuum mechanics framework. In the cases of surface diffusion and volume diffusion, the mass flux is calculated as a function of the surface curvature Laplacian and the hydrostatic pressure gradient, respectively. The physical model describing these two transport mechanisms is first presented within the framework of continuum mechanics. Then the numerical strategy developed for the simulation of the sintering of many particles is detailed. This strategy is based on a discretization of the problem by using a finite element approach coupled with a Level-Set method used to describe the particles free surface. This versatile strategy allows us to perform simulations involving a relatively large number of particles. Furthermore, a mesh adaptation technique allows the particles surface description to be improved, while the number of mesh elements is kept reasonable. Several 3D simulations, performed in a parallel computing framework, show the changes occurring in the structure of 3D granular stacks.

Le but de ce mémoire de recherche est d'étudier les convections naturelle et mixte d'écoulements fluides, et de développer et valider des méthodes numériques pour le suivi d'interfaces afin de traiter plus tard des écoulements incompressibles de fluides immiscibles. Dans une première étape, une méthode numérique originale, basée sur des discrétisations Volumes Finis, est développée pour modéliser les écoulements à faible nombre de Mach et grands écarts de température. Trois applications physiques, portant sur l'écoulement d'air à travers des plaques verticales parallèles chauffées, sont étudiées. Nous avons montré que l'espacement optimal, correspondant au pic de flux de chaleur transféré d'un réseau de plaques parallèles isothermes refroidies par convection mixte, est plus faible que ceux obtenus en convections naturelle ou forcée lorsque la chute de pression à la sortie est constante. Nous avons également prouvé que les écoulements de convection mixte à débit imposé peuvent présenter des solutions physiques inattendues ; un modèle alternatif basé sur une pression totale imposée à l'entrée et une pression fixée à la sortie donne de meilleurs résultats. Pour des canaux soumis un flux de chaleur sur une paroi seule, le rayonnement de surface tend à supprimer l'apparition des recirculations à la sortie et à uniformiser les températures des parois. Dans une seconde étape, le modèle mathématique couplant les équations de Navier-Stokes incompressibles et la méthode Level-Set pour le suivi d'interfaces est développé. Des améliorations de la conservation du volume fluide par l'utilisation de schémas de discrétisation d'ordres élevés (ENO-WENO) pour l'équation de transport et des variantes de l'équation de la distance signée sont discutées / The aim of this research dissertation is at studying natural and mixed convections of fluid flows, and to develop and validate numerical schemes for interface tracking in order to treat incompressible and immiscible fluid flows, later. In a first step, an original numerical method, based on Finite Volume discretizations, is developed for modeling low Mach number flows with large temperature gaps. Three physical applications on air flowing through vertical heated parallel plates were investigated. We showed that the optimum spacing corresponding to the peak heat flux transferred from an array of isothermal parallel plates cooled by mixed convection is smaller than those for natural or forced convections when the pressure drop at the outlet keeps constant. We also proved that mixed convection flows resulting from an imposed flow rate may exhibit unexpected physical solutions; alternative model based on prescribed total pressure at inlet and fixed pressure at outlet sections gives more realistic results. For channels heated by heat flux on one wall only, surface radiation tends to suppress the onset of recirculations at the outlet and to unify the walls temperature. In a second step, the mathematical model coupling the incompressible Navier-Stokes equations and the Level-Set method for interface tracking is derived. Improvements in fluid volume conservation by using high order discretization (ENO-WENO) schemes for the transport equation and variants of the signed distance equation are discussed

The main contribution of this thesis is the implementation of manufacturing constraints in shape and topology optimization. Fabrication limitations related to the casting process are formulated as mathematical constraints and introduced in the optimization algorithm. In addition, based on the same theoretical and modelization tools, we propose a novel formulation for multi-phase optimization problems, which can be extended to the optimization of structures with functionally-graded properties. A key ingredient for the mathematical formulation of most problems throughout our work is the notion of the signed distance function to a domain. This work is divided into three parts. The rst part is bibliographical and contains the necessary background material for the understanding of the thesis' main core. It includes the rst two chapters. Chapter 1 provides a synopsis of shape and topology optimization methods and emphasizes the combination of shape sensitivity analysis and the level-set method for tracking a shape's boundary. In Chapter 2 we give a short description of the casting process, from which all our manufacturing constraints derive. We explain how industrial designers account for these limitations and propose a strategy to incorporate them in shape and topology optimization algorithms. The second part is about the mathematical formulation of manufacturing constraints. It starts with Chapter 3, where the control of thickness is discussed. Based on the signed distance function, we formulate three constraints to ensure a maximum and minimm feature size, as well as a minimal distance between structural members. Then, in Chapter 4, we propose ways to handle molding direction constraints and combine them with thickness constraints. Finally, a thermal constraint coming from the solidi cation of cast parts is treated in Chapter 5 using several thermal models. Multi-phase optimization is discussed in the third part. The general problem of shape and topology optimization using multiple phases is presented in detail in Chapter 6. A "smoothed-interface" approach, based again on the signed distance function, is proposed to avoid numerical di culties related to classical "sharp-interface" problems and a shape derivative is calculated. An extension of this novel formulation to general types of material properties' gradation is shown in the Appendix A.

Cette thèse est consacrée au développement et à la comparaison des méthodes de suivi d'interface pour les écoulements diphasiques incompressibles. Elle s'intéresse à la sélection de méthodes robustes de suivi d'interface, puis à leur couplage avec le solveur des équations de Navier-Stokes. La méthode level-set est en premier lieu étudiée, en particulier l'influence du schéma d'advection et de l'étape de réinitialisation sur la qualité des résultats du suivi d'interface. Il a été montré que la méthode de réinitialisation avec contrainte de volume est robuste et précise en combinaison avec des schémas conservatifs WENO d'ordre 5 pour l'advection. Il a été constaté que les erreurs du suivi d'interface augmentent de manière abrupte lorsque la condition CFL est trop petite. Comme remède, la réinitialisation du champ level-set effectuée moins souvent réduit la diffusion numérique et le déplacement non-physique de l'interface. La conservation de la masse n'est pas assurée avec les méthodes level-set. Les méthodes VOF (volume-of-fluid) qui conservent naturellement la masse du fluide de référence sont alors étudiées. Une résolution géométrique avec un schéma consistent et conservatif est alors adoptée, ainsi qu'une autre technique alternative plus aisément extensible en 3D. Il a été trouvé que ces deux dernières méthodes donnent des résultats très proches. La méthode MOF (moment-of-fluid), qui reconstruit l'interface en utilisant le centre de masse du fluide de référence, est plus précise que les méthodes VOF. Différentes méthodes couplées entre level-set et VOF sont alors étudiées, notamment: CLSVOF, MCLS, VOSET et CLSMOF. Il a été observé que la méthode level-set tend à épaissir les filaments minces, tandis que VOF et les méthodes couplées les fragmentent en petites particules. Finalement, on a couplé les méthodes level-set et VOF avec le solveur incompressible des équations de Navier-Stokes. On a comparé différentes manières de prise en compte des conditions de saut à l'interface (lisse et raide). Il a été montré que les méthodes VOF sont plus robustes, et donnent d'excellents résultats pour quasiment toutes les simulations. Deux méthodes level-set donnant de très bons résultats, comparables à ceux de VOF, sont aussi identifiées. / This thesis is devoted to the development and comparison of interface methods for incompressible two-phase flows. It focuses on the selection of robust interface capturing methods, then on the manner of their coupling with the Navier-stokes solver. The level-set method is first investigated, in particular the influence of the advection scheme and the reinitialization step on the accuracy of the interface capturing. It is shown that the volume constraint method for reinitialization is robust and accurate in combination with the conservative fifth-order WENO schemes for the advection. It is found that interface errors increase drastically when the CFL number is very small. As a remedy, reinitializing the level-set field less often reduces the amount of numerical diffusion and non-physical interface displacement. Mass conservation is, however, not guaranteed with the level-set methods. The volume-of-fluid (VOF) method is then investigated, which naturally conserves the mass of the reference fluid. A geometrical consistent and conservative scheme is adopted, then an alternative technique more easily extended to 3D. It is found that both methods give very similar results. The moment-of-fluid (MOF) method, which reconstructs the interface using the reference fluid centroid, is found to be more accurate than the VOF methods. Different coupled level-set and VOF methods are then investigated, namely: CLSVOF, MCLS, VOSET and CLSMOF. It is observed that the level-set method tends to thicken thin filaments, whereas the VOF and coupled methods break up thin structures in small fluid particles. Finally, we coupled the level-set and volume-of-fluid methods with the incompressible Navier-Stokes solver. We compared different manners (sharp and smoothed) of treating the interface jump conditions. It is shown that the VOF methods are more robust, and provide excellent results for almost all the performed simulations. Two level-set methods are also identified that give very good results, comparable to those obtained with the VOF methods.

Fundação Carlos Chagas Filho de Amparo a Pesquisa do Estado do Rio de Janeiro / Em suma, esta tese propõe uma metodologia de acompanhamento de interfaces móveis que baseia-se no método dos conjuntos de nível aqui chamado de método das curvas de nível, uma denominação baseada nas aplicações em que as interfaces são representadas por curvas acoplado a uma implementação semi-Lagrangeana, para problemas em meios porosos. Embora esta técnica possa, em princípio, ser aplicada a qualquer problema físico que apresente uma interface móvel, nesta tese são focados escoamentos em meios porosos consolidados e saturados por um ou dois fluidos imiscíveis e incompressíveis. Adicionalmente, um método iterativo paralelizável para a resolução de sistemas de equações lineares definidos em redes, que podem ser reduzidos à forma das equações fundamentais de equilíbrio, é empregado na determinação dos campos de velocidade associados aos escoamentos em meios porosos. O cenário semi-Lagrangeano acoplado ao método das curvas de nível é comparado com a implementação utilizando o bem conhecido esquema up-wind. Um exaustivo estudo realizado revela a superioridade da metodologia proposta frente à concorrente utilizando o up-wind. Finalmente, o método das curvas de nível com implementação semi-Lagrangeana (método semi-Lagrangeano das curvas de nível), e o método iterativo para a determinação do campo de velocidades são aplicados no estudo de problemas transientes em meios porosos que apresentam instabilidades dos tipos Saffman-Taylor e Rayleigh-Taylor. Este estudo envolve uma análise de estabilidade linear, a introdução de diversas perturbações trigonométricas na interface e a sua evolução não-linear. / Briefy, this thesis proposes a method for capturing moving interfaces based on the level set method coupled to a Semi-Lagrangian implementation for problems in porous media. Although this method could, in principle, be applied to any physical problem with moving interfaces, we foccus, in this thesis, on flows inside a consolidated porous media saturated by one or two imiscible and incompressible fluids. Besides, a parallelizable iterative method for solving linear systems defined on a network that can be reduced to the fundamental equilibrium equations, is employed to determine the velocity field associated with the flow in a porous medium. The semi-Lagrangian scheme coupled with the level set method is compared with the well-known implementation with the up-wind scheme. An exhaustive study is performed and reveals the superiority of the proposed scheme in relation to the competing one using the up-wind method. Finally, the level set method with semi-Lagrangian implementation and the iterative method for determining the velocity field are applied to the study of transient problems in porous media which present Saffman-Taylor and Rayleigh-Taylor instabilities. This study involves the application of a linear stability analysis, the introduction of several trigonometric perturbations to the interface and its non-linear evolution.