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TIN-BISMUTH LOW TEMPERATURE SOLDER SYSTEMS -DEVELOPMENT AND FUNDAMENTAL UNDERSTANDINGYaohui Fan (11203503) 29 July 2021 (has links)
<p><a>Low reflow
temperature solder interconnect technology based on Sn-Bi alloys is currently
being considered as an alternative for Sn-Ag-Cu solder alloys to form solder
interconnects at significantly lower melting temperatures than required for
Sn-Ag-Cu alloys. </a></p>
<p>A new low temperature
interconnect technology based on Sn-Bi alloys is being considered for attaching
Sn-Ag-Cu (SAC) solder BGAs to circuit boards at temperatures significantly
lower than for homogeneous SAC joints. Microstructure development studies of
reflow and annealing, including Bi diffusion and precipitation, are important
in understanding mechanical reliability and failures paths in the resulting
heterogeneous joints. Experiments in several SAC-SnBi geometries revealed that
Bi concentration profiles deviate from local equilibrium expected from the
phase diagram, with much higher local concentrations and lower volume fractions
of liquid than expected during short-time high temperature anneals in the
two-phase region. As annealing time increased and Sn grain coarsening occurred,
the compositions and fractions revert to the phase diagram, suggesting an
“anti-Scheil” effect. A Bi interface segregation model based on Bi segregation
at Sn grain boundaries was developed to explain the Bi distribution
characteristics in Sn during two-phase annealing process. </p>
<p>Besides hybrid joints,
microstructural evolution after reflow and aging, especially of intermetallic
compound (IMC) growth at solder/pad surface finish interfaces in homogeneous
SnBi LTS joints, is also important to understanding fatigue life and crack
paths in the solder joints. This study describes intermetallic growth in
homogeneous solder joints of Sn-Bi eutectic alloy and Sn-Bi-Ag alloys formed
with electroless nickel-immersion gold (ENIG) and Cu-organic surface protection
(Cu-OSP) surface finishes. Experimental observations revealed that, during
solid state annealing following reflow, the 50nm Au from the ENIG surface
finish catalyzed rapid (Au,Ni)Sn<sub>4</sub> intermetallic growth at the
Ni-solder interface in both Sn-Bi and Sn-Bi-Ag homogeneous joints, which led to
significant solder joint embrittlement during fatigue testing. Further study
found that the growth rate of (Au,Ni)Sn<sub>4</sub> intermetallic could be
reduced by In and Sb alloying of SnBi solders and is totally eliminated with Cu
addition. Fatigue testing revealed Au embrittlement is always present in solder
joints without Cu, even with In and Sb additions due to (Au,Ni)Sn<sub>4</sub>
formation. The fatigue reliability of Cu-containing alloys is better on ENIG
due to the formation of (Ni,Cu,Au)<sub>6</sub>Sn<sub>5</sub>
at the solder-surface finish interface instead of (Au,Ni)Sn<sub>4</sub>.</p>
<p>With the development of SnBi LTSs,
a new generation alloy called HRL1 stands out for its outstanding reliability
during thermal cycling and drop shock testing. This study focused on
microstructure evolution in SnBi eutectic, SnBiAg eutectic and HRL1 solders
(MacDermid Alpha) homogeneous joints and hybrid joints with SAC305 formed with ENIG
and Cu-OSP surface finishes. Experimental results revealed that with more
microalloying elements, HRL1 has significantly refined microstructure and
slower Sn grain growth rate during solid-state aging compared with SnBi and
SnBiAg eutectic alloys. Intermetallic compound growth study showed that during
solid state annealing following reflow, the (50nm) Au from the ENIG finish
catalyzed rapid (Au,Ni)Sn<sub>4</sub> intermetallic growth at the Ni-solder
interface in both Sn-Bi and Sn-Bi-Ag homogeneous joints, which led to
significant solder joint embrittlement during creep and fatigue loading.
However, (Au,Ni)Sn<sub>4</sub> growth and gold embrittlement was completely
eliminated for HRL1 due to Cu additions in it, and HRL1 has significantly
better fatigue reliability than SnBi and SnBiAg eutectic alloys on both OSP and
ENIG surface finishes.</p>
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Autonomous Probabilistic Hardware for Unconventional ComputingRafatul Faria (8771336) 29 April 2020 (has links)
In this thesis, we have proposed a new computing platform called probabilistic spin logic (PSL) based on probabilistic bits (p-bit) using low barrier nanomagnets (LBM) whose thermal barrier is of the order of a kT unlike conventional memory and spin logic devices that rely on high thermal barrier magnets (40-60 kT) to retain stability. p-bits are tunable random number generators (TRNG) analogous to the concept of binary stochastic neurons (BSN) in artificial neural network (ANN) whose output fluctuates between a +1 and -1 states with 50-50 probability at zero input bias and the stochastic output can be tuned by an applied input producing a sigmoidal characteristic response. p-bits can be interconnected by a synapse or weight matrix [J] to build p-circuits for solving a wide variety of complex unconventional problems such as inference, invertible Boolean logic, sampling and optimization. It is important to update the p-bits sequentially for proper operation where each p-bit update is informed of the states of other p-bits that it is connected to and this requires the use of sequencers in digital clocked hardware. But the unique feature of our probabilistic hardware is that they are autonomous that runs without any clocks or sequencers.<br>To ensure the necessary sequential informed update in our autonomous hardware it is important that the synapse delay is much smaller than the neuron fluctuation time.<br>We have demonstrated the notion of this autonomous hardware by SPICE simulation of different designs of low barrier nanomagnet based p-circuits for both symmetrically connected Boltzmann networks and directed acyclic Bayesian networks. It is interesting to note that for Bayesian networks a specific parent to child update order is important and requires specific design rule in the autonomous probabilistic hardware to naturally ensure the specific update order without any clocks. To address the issue of scalability of these autonomous hardware we have also proposed and benchmarked compact models for two different hardware designs against SPICE simulation and have shown that the compact models faithfully mimic the dynamics of the real hardware.<br>
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Probabilistic Computing: From Devices to SystemsJan Kaiser (8346969) 22 April 2022 (has links)
<p>Conventional computing is based on the concept of bits which are classical entities that are either 0 or 1 and can be represented by stable magnets. The field of quantum computing relies on qubits which are a complex linear combination of 0 and 1. Recently, the concept of probabilistic computing with probabilistic (<em>p-</em>)bits was introduced where <em>p-</em>bits are robust classical entities that fluctuate between 0 and 1. <em>P-</em>bits can be naturally represented by low-barrier nanomagnets. Probabilistic computers (<em>p-</em>computers) based on <em>p-</em>bits are domain-based hardware accelerators for Monte Carlo algorithms that can efficiently address probabilistic tasks like sampling, optimization and machine learning. </p>
<p>In this dissertation, starting from the intrinsic physics of nanomagnets, we show that a compact hardware implementation of a <em>p-</em>bit based on stochastic magnetic tunnel junctions (s-MTJs) can operate at high-speeds in the order of nanoseconds, a prediction that has recently received experimental support.</p>
<p>We then move to the system level and illustrate by simulation and by experiment how multiple interconnected <em>p-</em>bits can be utilized to train a Boltzmann machine built with hardware <em>p-</em>bits. We observe that even non-ideal s-MTJs can be utilized for probabilistic computing when combined with hardware-aware learning.</p>
<p>Finally, we show how to build a <em>p-</em>computer to accelerate a wide variety of problems ranging from optimization and sampling to quantum computing and machine learning. The common theme for all these applications is the underlying Monte Carlo and Markov chain Monte Carlo algorithms and their parallelism enabled by a unique <em>p-</em>computer architecture.</p>
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Intelligent Sensing and Energy Efficient Neuromorphic Computing using Magneto-Resistive DevicesChamika M Liyanagedera (11191896) 27 July 2021 (has links)
<p>With the Moore’s Law era coming to an end, much attention has
been given to novel nanoelectronic devices as a key driving force behind
technological innovation. Utilizing the inherent device physics of
nanoelectronic components, for sensory and computational tasks have proven to
be useful in reducing the area and energy requirements of the underlying
hardware fabrics. In this work we demonstrate how the intrinsic noise present
in nano magnetic devices can pave the pathway for energy efficient neuromorphic
hardware. Furthermore, we illustrate how the unique magnetic properties of such
devices can be leveraged for accurate estimation of environmental magnetic
fields. We focus on spintronic technologies in particular, due to the low current
and energy requirements in contrast to traditional CMOS technologies.</p><p>Image
segmentation is a crucial pre-processing stage used in many object
identification tasks that involves simplifying the representation of an image
so it can be conveniently analyzed in the later stages of a problem. This is
achieved through partitioning a complicated image into specific groups based on
color, intensity or texture of the pixels of that image. Locally Excitatory
Globally Inhibitory Oscillator Network or LEGION is one such segmentation
algorithm, where synchronization and desynchronization between coupled
oscillators are used for segmenting an image. In this
work we present an energy efficient and scalable hardware implementation of LEGION
using stochastic Magnetic Tunnel Junctions that leverage the fast parallel</p><p>
nature
of the algorithm. We demonstrate that the proposed hardware is capable of segmenting
binary and gray-scale images with multiple objects more efficiently than<br>
existing
hardware implementations. </p><p>It is understood that the underlying device physics
of spin devices can be used for emulating the functionality of a spiking
neuron. Stochastic spiking neural networks based on nanoelectronic spin devices
can be a possible pathway of achieving brain-like compact and energy-efficient
cognitive intelligence. Current computational models attempt to exploit the
intrinsic device stochasticity of nanoelectronic synaptic or neural components
to perform learning and inference. However, there has been limited analysis on
the scaling effect of stochastic spin devices and its impact on the operation
of such stochastic networks at the system level. Our work attempts to explore
the design space and analyze the performance of nanomagnet based stochastic neuromorphic
computing architectures, for magnets with different barrier heights. We illustrate
how the underlying network architecture must be modified to account for the
random telegraphic switching behavior displayed by magnets as they are scaled into
the superparamagnetic regime.<br></p><p>Next we investigate how the magnetic properties
of spin devices can be utilized for real world sensory applications. Magnetic
Tunnel Junctions can efficiently translate variations in external magnetic
fields into variations in electrical resistance. We couple this property of
Magnetic Tunnel Junctions with Amperes law to design a non-invasive sensor to
measure the current flowing through a wire. We demonstrate how undesirable
effects of thermal noise and process variations can be suppressed through novel
analog and digital signal conditioning techniques to obtain reliable and
accurate current measurements. Our results substantiate that the proposed
noninvasive current sensor surpass other state-of-the-art technologies in terms
of noise and accuracy.<br></p><br>
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Data Acquisition and Processing Pipeline for E-Scooter Tracking Using 3D LIDAR and Multi-Camera SetupSiddhant Srinath Betrabet (9708467) 07 January 2021 (has links)
<div><p>Analyzing
behaviors of objects on the road is a complex task that requires data from
various sensors and their fusion to recreate movement of objects with a high
degree of accuracy. A data collection and processing system are thus needed to
track the objects accurately in order to make an accurate and clear map of the
trajectories of objects relative to various coordinate frame(s) of interest in
the map. Detection and tracking moving objects (DATMO) and Simultaneous
localization and mapping (SLAM) are the tasks that needs to be achieved in
conjunction to create a clear map of the road comprising of the moving and
static objects.</p>
<p> These computational problems are commonly
solved and used to aid scenario reconstruction for the objects of interest. The
tracking of objects can be done in various ways, utilizing sensors such as
monocular or stereo cameras, Light Detection and Ranging (LIDAR) sensors as
well as Inertial Navigation systems (INS) systems. One relatively common method
for solving DATMO and SLAM involves utilizing a 3D LIDAR with multiple
monocular cameras in conjunction with an inertial measurement unit (IMU) allows
for redundancies to maintain object classification and tracking with the help
of sensor fusion in cases when sensor specific traditional algorithms prove to
be ineffectual when either sensor falls short due to their limitations. The
usage of the IMU and sensor fusion methods relatively eliminates the need for
having an expensive INS rig. Fusion of these sensors allows for more effectual
tracking to utilize the maximum potential of each sensor while allowing for
methods to increase perceptional accuracy.
</p>
<p>The
focus of this thesis will be the dock-less e-scooter and the primary goal will
be to track its movements effectively and accurately with respect to cars on
the road and the world. Since it is relatively more common to observe a car on
the road than e-scooters, we propose a data collection system that can be built
on top of an e-scooter and an offline processing pipeline that can be used to
collect data in order to understand the behaviors of the e-scooters themselves.
In this thesis, we plan to explore a data collection system involving a 3D
LIDAR sensor and multiple monocular cameras and an IMU on an e-scooter as well
as an offline method for processing the data to generate data to aid scenario
reconstruction. </p><br></div>
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APPLICATIONS OF MICROHEATER/RESISTANCE TEMPERATURE DETECTOR AND ELECTRICAL/OPTICAL CHARACTERIZATION OF METALLIC NANOWIRES WITH GRAPHENE HYBRID NETWORKSDoosan Back (6872132) 16 December 2020 (has links)
<div>A microheater and resistance temperature detector (RTD) are designed and fabricated for various applications. First, a hierarchical manifold microchannel heatsink with an integrated microheater and RTDs is demonstrated. Microfluidic cooling within the embedded heat sink improves heat dissipation, with two-phase operation offering the potential for dissipation of very high heat fluxes while maintaining moderate chip temperatures. To enable multi-chip stacking and other heterogeneous packaging approaches, it is important to densely integrate all fluid flow paths into the device. Therefore, the details of heatsink layouts and fabrication processes are introduced. Characterization of two-phase cooling as well as reliability of the microheater/RTDs are discussed. In addition, another application of microheater for mining particle detection using interdigitated capacitive sensor. While current personal monitoring devices are optimized for monitoring microscale particles, a higher resolution technique is required to detect sub-micron and nanoscale particulate matters (PM) due to smaller volume and mass of the particles. The detection capability of the capacitive sensor for sub-micron and nanoparticles are presented, and an incorporated microheater improved stable capacitive sensor reading under air flow and various humidity. </div><div>This paper also introduces the characterization of nanomaterials such as metallic nanowires (NWs) and single layer graphene. First, the copper nanowire (CuNW)/graphene hybrid networks for transparent conductors (TC) is investigated. Though indium tin oxide (ITO) has been widely used, demands for the next generation of TC is increasing due to a limited supply of indium. Thus, the optical and electrical properties of CuNW/graphene hybrid network are compared with other transparent conductive materials including ITO. Secondly, silver nanowire (AgNW) growth technique using electrodeposition is introduced. A vertically aligned branched AgNW arrays is made using a porous anodic alumina template and the optical properties of the structure are discussed.</div><div><br></div>
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Compositional Effect on Low-Temperature Transient Liquid Phase Sintering of Tin Indium Solder PasteJohn Osarugue Obamedo (11250306) 03 January 2022 (has links)
<div>
<div>
<div>
<p>Transient liquid phase sintering (TLPS) technologies are potential low-temperature solders for
sustainable replacements of lead-based solders and high-temperature lead-free solders. Compared to solid-state sintering and lead-free solders, TLPS uses lower temperatures
and is, thus, suitable for assembling temperature-sensitive components. TLPS is a non-
equilibrium process and determining the kinetics is critical to the estimation of processing times
needed for good joining. The tin-indium (Sn-In) system with a eutectic temperature of 119°C is
being considered as the basis for a TLPS system when combined with tin. Most models of TLPS
include interdiffusion, dissolution, isothermal solidification, and homogenization and are based
on simple binary alloys without intermediate phases. The Sn-In system has two intermediate
phases and thus the reaction kinetics require additional terms in the modeling. Differential
Scanning Calorimetry (DSC) has been used to measure the response of Sn-In alloys during the
transient liquid phase reaction. Preparation of tin indium alloys for microstructural analysis is
challenging due to their very low hardness. This study uses freeze-fracturing of the tin indium
alloys to obtain sections for microstructural analysis. The combination of DSC and
microstructure analysis provides information on the reaction kinetics. It was observed that the
solid/liquid reaction does not proceed as quickly as desired, that is, substantial liquid remains
after annealing even though the overall composition is in the single-phase region in the phase
diagram. </p>
</div>
</div>
</div>
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Device-Circuit Co-Design Employing Phase Transition Materials for Low Power ElectronicsAhmedullah Aziz (7025126) 12 August 2019 (has links)
<div>
<div>
<p>Phase
transition materials (PTM) have garnered immense interest in concurrent
post-CMOS electronics, due to their unique properties such as - electrically
driven abrupt resistance switching, hysteresis, and high selectivity. The phase
transitions can be attributed to diverse material-specific phenomena, including-
correlated electrons, filamentary ion diffusion, and dimerization. In this
research, we explore the application space for these materials through
extensive device-circuit co-design and propose new ideas harnessing their unique
electrical properties. The abrupt transitions and high selectivity of PTMs
enable steep (< 60 mV/decade) switching characteristics in Hyper-FET, a
promising post-CMOS transistor. We explore device-circuit co-design methodology
for Hyper-FET and identify the criterion for material down-selection. We evaluate
the achievable voltage swing, energy-delay trade-off, and noise response for
this novel device. In addition to the application in low power logic device,
PTMs can actively facilitate non-volatile memory design. We propose a PTM
augmented Spin Transfer Torque (STT) MRAM that utilizes selective phase
transitions to boost the sense margin and stability of stored data,
simultaneously. We show that such selective transitions can also be used to
improve other MRAM designs with separate read/write paths, avoiding the possibility
of read-write conflicts. Further, we analyze the application of PTMs as
selectors in cross-point memories. We establish a general simulation framework for
cross-point memory array with PTM based <i>selector</i>.
We explore the biasing constraints, develop detailed design methodology, and
deduce figures of merit for PTM selectors. We also develop a computationally
efficient compact model to estimate the leakage through the sneak paths in a
cross-point array. Subsequently, we present a new sense amplifier design utilizing
PTM, which offers built-in tunable reference with low power and area demand.
Finally, we show that the hysteretic characteristics of unipolar PTMs can be
utilized to achieve highly efficient rectification. We validate the idea by demonstrating
significant design improvements in a <i>Cockcroft-Walton
Multiplier, </i>implemented with TS
based rectifiers. We emphasize the need to explore other PTMs with high
endurance, thermal stability, and faster switching to enable many more
innovative applications in the future.</p></div></div>
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Electronics Authenticity Testing Using Comprehensive Two-Dimensional Gas ChromatographyJoseph C Cacciatore (8082794) 05 December 2019
<p>Technology
has become increasingly more prevalent in all aspects of society since the age
of the computer. The United States Military has successfully integrated the
powerful processing capabilities of computers to increase the proficiency and
lethality of its Soldiers, Sailors, Marines, and Airmen. However, this
increased lethality comes at risk due to the inherent vulnerabilities of
computer systems to spyware, malware, and counterfeit components. Inspired by
the ability of canines to seek out and find electronic devices, this research
sought methods to characterize components by their “scent” using precise
analytical tools. Using these tools, this thesis sought to develop and utilize
non-invasive methods to show proof-of-concept for electronic device classification
by volatile compounds unique to different types of components. The findings of
this research proved that electronic components that vary by age, origin, type,
or manufacturer emit different volatile compounds available for detection using
modern two-dimensional gas chromatography and solid-phase microextraction technologies.
If developed further, the methods used in this research have the potential for application
in the United States Department of Defense to ensure that all electronic
components installed in their systems are authentic, come from a trusted
source, and can be relied upon in even the most stressful operating conditions.</p>
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Efficient Minimum Cycle Mean Algorithms And Their ApplicationsSupriyo Maji (9158723) 23 July 2020 (has links)
<p>Minimum cycle mean (MCM) is an important concept in directed graphs. From clock period optimization, timing analysis to layout optimization, minimum cycle mean algorithms have found widespread use in VLSI system design optimization. With transistor size scaling to 10nm and below, complexities and size of the systems have grown rapidly over the last decade. Scalability of the algorithms both in terms of their runtime and memory usage is therefore important. </p>
<p><br></p>
<p>Among the few classical MCM algorithms, the algorithm by Young, Tarjan, and Orlin (YTO), has been particularly popular. When implemented with a binary heap, the YTO algorithm has the best runtime performance although it has higher asymptotic time complexity than Karp's algorithm. However, as an efficient implementation of YTO relies on data redundancy, its memory usage is higher and could be a prohibitive factor in large size problems. On the other hand, a typical implementation of Karp's algorithm can also be memory hungry. An early termination technique from Hartmann and Orlin (HO) can be directly applied to Karp's algorithm to improve its runtime performance and memory usage. Although not as efficient as YTO in runtime, HO algorithm has much less memory usage than YTO. We propose several improvements to HO algorithm. The proposed algorithm has comparable runtime performance to YTO for circuit graphs and dense random graphs while being better than HO algorithm in memory usage. </p>
<p><br></p>
<p>Minimum balancing of a directed graph is an application of the minimum cycle mean algorithm. Minimum balance algorithms have been used to optimally distribute slack for mitigating process variation induced timing violation issues in clock network. In a conventional minimum balance algorithm, the principal subroutine is that of finding MCM in a graph. In particular, the minimum balance algorithm iteratively finds the minimum cycle mean and the corresponding minimum-mean cycle, and uses the mean and cycle to update the graph by changing edge weights and reducing the graph size. The iterations terminate when the updated graph is a single node. Studies have shown that the bottleneck of the iterative process is the graph update operation as previous approaches involved updating the entire graph. We propose an improvement to the minimum balance algorithm by performing fewer changes to the edge weights in each iteration, resulting in better efficiency.</p>
<p><br></p>
<p>We also apply the minimum cycle mean algorithm in latency insensitive system design. Timing violations can occur in high performance communication links in system-on-chips (SoCs) in the late stages of the physical design process. To address the issues, latency insensitive systems (LISs) employ pipelining in the communication channels through insertion of the relay stations. Although the functionality of a LIS is robust with respect to the communication latencies, such insertion can degrade system throughput performance. Earlier studies have shown that the proper sizing of buffer queues after relay station insertion could eliminate such performance loss. However, solving the problem of maximum performance buffer queue sizing requires use of mixed integer linear programming (MILP) of which runtime is not scalable. We formulate the problem as a parameterized graph optimization problem where for every communication channel there is a parameterized edge with buffer counts as the edge weight. We then use minimum cycle mean algorithm to determine from which edges buffers can be removed safely without creating negative cycles. This is done iteratively in the similar style as the minimum balance algorithm. Experimental results suggest that the proposed approach is scalable. Moreover, quality of the solution is observed to be as good as that of the MILP based approach.</p><p><br></p>
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